ideal commercial VISCOUNT GTS 14, Installation And Servicing

Page 1: ...erformance speci cation that we require Do not use reconditioned or copy parts that have not been clearly authorised by Ideal For the very latest copy of literature for speci cation and maintenance pr...

Page 2: ...132 5 4678 0 89 1886 23 1334 4552 1276 4354 1019 224 28 3 11 3 3 3 1 32 4930 10 869 135 9 29 9 0 84 1780 138 6 4894 0 94 1992 24 1400 4777 1334 4552 1057 232 32 12 8 3 4 1 36 5107 11 259 142 6 31 4 0...

Page 3: ...lity of injury during the installation servicing or cleaning of this appliance care should be taken when handling edges of sheet steel components Viscount GTS Oil Gas or Dual Fuel Fired Boilers Destin...

Page 4: ...t standard is EN60335 1 89 336 EEC Electromagnetic Compatibility Directive Relevant standards are EN50081 1 EN50082 1 and EN55014 90 396 EEC Gas Appliance Directive Relevant standards are EN303 1 EN30...

Page 5: ...e noises from the boiler body or even premature boiler failure Corrosion and the formation of black iron oxide sludge will ultimately result in premature radiator failure Open vented systems are not c...

Page 6: ...mm R mm S mm T mm U mm GTS Boiler 1674 1744 1488 217 139 7 400 2 10 2105 259 130 20 1670 1483 2132 5 14 1785 1744 1488 188 139 7 400 150 31 19 2245 324 130 20 1670 1594 2243 5 15 1896 1966 1488 189 1...

Page 7: ...ilation B L M C A A 0 85 m min 0 281 m 1 566 m 1 172 m Air outlet Air inlet vis9131 2 1 300 Boiler body D min 1 VIS5058 1 Straight connection not supplied 2 Angled connection not supplied 1 In order t...

Page 8: ...4 D mm 217 188 189 210 236 257 208 209 230 231 252 253 H mm 2 31 30 9 8 13 36 35 14 13 8 9 Dimensional Information Required The ventilation shall comply with applicable regulations particularly codes...

Page 9: ...ate from a low point in the boiler room in order to ensure that all the air in the boiler is bled from the high point of the system Always stop the pump before filling VERY IMPORTANT Instructions for...

Page 10: ...ect a static condenser Detailed recommendations relating to the design of flues for GAS fired appliances are quoted in BS 6644 and IGE Publication UP 10 whilst BS 5410 Pt 3 similarly applies to OIL fi...

Page 11: ...e contents depend upon model Additional accessory kit 1 package contents depend upon model Plain furnace plate 1 1 1 1 1 1 1 1 1 1 1 1 Flue gas connection plate with opening 400 1 1 1 1 1 1 1 Plain fl...

Page 12: ...1 1 1 1 1 Control Panel GTS boiler Number of sections 14 15 16 17 18 19 20 21 22 23 24 25 Burner plate with 165 186 210 240 or 295 hole 1 1 1 1 1 1 1 1 1 1 1 1 Smokehood plate with 300 opening or plai...

Page 13: ...1 GTS 22 GTS 23 GTS 24 GTS 25 1 1 1 1 1 1 1 1 1 1 1 1 9 10 11 12 13 14 14 15 16 17 18 19 3 3 3 3 3 3 4 4 4 4 4 4 1 1 1 1 1 1 1 1 1 1 1 1 151 8228 0002 Special intermediate Special intermediate 104 822...

Page 14: ...rance at the rear of the boiler for water connections see Frame 4 and the distributing tube see Frame 2 and Frame 32 Fit the rear section on the frame behind the fastening brackets see detailed drawin...

Page 15: ...a piece of wood positioned in line with the bores Put the assembly tool in position Tighten gradually so as to bring together the upper and lower connections evenly and simultaneously Assemble the rem...

Page 16: ...ntegral with the frame Stop tightening as soon as the gap between the spring spires is equal to about 2 mm Put in place the upper assembly rods in the two front and rear lugs Mount the two crosspieces...

Page 17: ...pring and washer on the rear of each rod Stop tightening the nuts as soon as the gap between the spires of the springs is about 1 mm B B B B A A A A 520 mm long 520 mm long Rear Front Rear Front 420 m...

Page 18: ...ng 420 mm long 420 mm long 520 mm long 520 mm long 420 mm long 420 mm long 420 mm long 520 mm long 520 mm long 520 mm long 420 mm long 420 mm long 520 mm long 520 mm long 520 mm long 420 mm long 420 m...

Page 19: ...20 mm long 420 mm long 520 mm long 520 mm long 420 mm long 385 mm long 520 mm long 420 mm long 520 mm long 520 mm long 520 mm long 385 mm long 520 mm long 420 mm long 520 mm long 520 mm long 520 mm lo...

Page 20: ...long 420 mm long 385 mm long 520 mm long 420 mm long 520 mm long 520 mm long 520 mm long 385 mm long 520 mm long GTS 22 GTS 23 520 mm long 520 mm long 520 mm long 385 mm long 520 mm long 520 mm long...

Page 21: ...0 mm 520 mm long 520 mm long 420 mm long 385 mm long 520 mm long 520 mm long 520 mm long 520 mm long GTS 25 GTS 24 520 mm long 420 mm long 385 mm long 520 mm long 520 mm long 520 mm long D D D D D D D...

Page 22: ...inlet valve 6 Close the vent valve 7 Disconnect the supply water 8 Connect the pressure system water 9 Open the fill valve 10 Pressurise the boiler Maintain pressure for 30 minutes Any drop in pressu...

Page 23: ...GTS 16 2 4 2 GTS 17 2 6 GTS 18 2 2 6 GTS 19 2 6 2 GTS 20 2 6 2 GTS 21 2 8 GTS 22 2 6 2 2 GTS 23 2 6 4 GTS 24 2 8 2 GTS 25 2 10 Number of sweeping covers per type Place the two no 1 cleanout covers wit...

Page 24: ...or on the floor and fasten the articulation onto the door with three M12 screws Fix the furnace door hinge on the right or left hand side of the front section by means of three M12 x 25 screws VIS5082...

Page 25: ...nection of the front section using four M18 nuts with the 170 x 222 gasket in between first soak the gasket in warm water Fit the flange with the sludge removal hole onto the lower connection of the f...

Page 26: ...sket in between first soak the gasket in warm water and fasten with four M18 nuts Carefully insert the 15 gasket in the groove of the rear section and hold it in place with a few drops of silicone L V...

Page 27: ...The flue gas outlet is fastened to the rear by means of six studs washers and M12 nuts First adapt the steel connecting plate to the chimney connection flue Then fasten that plate or the plate with a...

Page 28: ...er before fitting them Boiler GTS 14 GTS 15 19 GTS 20 25 Total number of baffle 4 6 8 plates Package no CM 23 CM22 CM23 2xCM23 VIS5098 39 ASSEMBLING THE BAFFLE PLATES Place the cable channels so that...

Page 29: ...f the other rod Place the two cable channels so that their bevelled end is to the front Fasten the channels to the front crosspiece with two M8 x 16 screws washers in the third hole starting from the...

Page 30: ...en the positioning brackets package IG84 or IG85 onto the right and left hand upper bosses of the front section with two M8x16 screws and two serrated washers 13 mm spanner VIS5105 80 90 No of Section...

Page 31: ...w 1 VIS5107 Example GTS 14 15 17 sections VIS5108 14 16 sections Front Rear Front Rear Rail support brackets Rail support brackets Frame Left hand side Right hand side Left hand side Right hand side F...

Page 32: ...side Right hand side Left hand side Right hand side Left hand side Right hand side Left hand side Right hand side Rail support brackets Rail support brackets Rail support brackets Rail support bracket...

Page 33: ...110 3 1 2 2 2 VIS9146 4 Fix the fastening bracket of the upper rails package IG84 or IG85 on the upper lug 1 these brackets must be vertically aligned with the lower rail support brackets Fit the brac...

Page 34: ...ieces of insulating material to each other with the clips 18 25 sections Fix the upper rail with M8 x 30 screws and washers the first hole from the front end of the rail must be opposite the first fas...

Page 35: ...GTS 16 1050 600 600 GTS 17 940 600 400 400 GTS 18 1050 600 400 400 GTS 19 940 600 600 400 GTS 20 940 600 600 600 GTS 21 1050 600 600 600 GTS 22 940 600 600 400 400 GTS 23 1050 600 600 400 400 GTS 24...

Page 36: ...racket package IG84 or IG85 underneath the two cable channels by means of two M8 x 16 screws and two serrated washers Place the front crosspiece underneath the control panel bracket and fasten from be...

Page 37: ...hers 1 Carefully unroll the various bulbs and bring them out of the control panel through the opening designed for that purpose Cut out the top insulating material and insert the bulbs in the boiler p...

Page 38: ...Fit the left and right hand side front panels package IG84 or IG85 onto the lower front crosspiece and fit them onto the studs of the side panels VIS5129 VIS5130 58 ASSEMBLING THE FRONT PANELS Place...

Page 39: ...ar crosspieces package IG84 or IG85 behind the bend of the rear side panels and fasten each crosspiece to the side panels using two 3 94 x 12 7 screws VIS5132 Put the two clip on nuts in place on the...

Page 40: ...r plate which is 1200 mm long 1 Fasten with four M8x30 screws and serrated washers Place the front plate with the round holes towards the front of the boiler 2 Fasten with four M8 x 30 screws and serr...

Page 41: ...40 600 600 400 400 GTS 23 1050 600 600 400 400 GTS 24 940 600 600 600 400 GTS 25 1050 600 600 600 400 400 mm long panel in Package FA10 600 mm long panel in Package FA11 800 mm long panel in Package M...

Page 42: ...lly available conduit if required These cables are secured at the back of the control panel using cable clamps cable clamps supplied in a separate pack that are to be installed on the sheet metal 65 B...

Page 43: ...one end and a terminal block with male connecting terminals on the other end Burner Wire Connector No From Connection to the Burner Control Box Terminal No L1 7 Permanent Live supply from the safety...

Page 44: ...T8 S3 5 BA 4 2 L BA 3 BA 6 BA 7 BA 8 BA 9 BA 10 BA 11 BA 12 B Burner BA Connection strip DJ10A 10 A circuit breaker L Live N Neutral TCH1 Stage 1 boiler thermostat TCH2 Stage 2 boiler thermostat TS1 S...

Page 45: ...er Thermostats Adjustment range 30 90o C For ON OFF burners use 1st stage thermostat only For two stage burners set 2nd stage 5o C below 1st stage setting 4 Boiler Thermometer 5 Location for Flue Gas...

Page 46: ...specific operating features 10 Set the boiler thermostats 3 to the appropriate settings ensuring the second stage is 5o C lower than the first stage if a 2 stage burner is fitted 73 GENERAL CHECKS Ma...

Page 47: ...NS Refer to the instructions supplied with the burner Turn off the power to the boiler Remove the upper front panel 1 Remove the retaining upper front crosspiece 2 and then the lower left and right ha...

Page 48: ...e chemical sweeping is recommended for such boilers Put the baffle plates back in place Interlock them with each other while fitting them into the flue ways Replace the upper cleanout doors 79 CLEANIN...

Page 49: ...few times in each heating season with very low quantities of water Otherwise look for the leak and repair it CLEANING THE CASING MATERIAL Use a soapy solution and a sponge only Rinse with clean water...

Page 50: ...50 Viscount GTS Installation Servicing NOTES...

Page 51: ...51 Viscount GTS Installation Servicing NOTES...

Page 52: ...2 Ideal is a trademark of Ideal Boilers Registered Office Ideal Boilers Ltd PO Box 103 National Avenue Kingston Upon Hull HU5 4JN Tel 01482 492251 Fax 01482 448858 Registration No London 322 137 Ideal...