IDEAL INDUSTRIES 61-484, Service Information

Page 1: ...ing information Precautions and safety information Specifications Basic maintenance cleaning replacing the battery and fuses Performance test procedures Calibration and calibration adjustment procedures Form number TM61480II Revision 1 Date July 2011 99 Washington Street Melrose MA 02176 Phone 781 665 1400 Toll Free 1 800 517 8431 Visit us at www TestEquipmentDepot com ...

Page 2: ...g the Battery 12 Testing Fuses 13 Fuse Replacement 13 Performance Tests 14 Testing the Voltage Function 14 Testing the Resistance Function 15 Testing the Capacitance Function 15 Testing the Diode Function 16 Calibration 19 Environmental Conditions 19 Activate Calibration Procedure Mode 19 Deactivate Calibration Procedure Mode 19 Set Meter Model mode 19 Standard Function Calibration 19 Temperature ...

Page 3: ...do not do so the protection provided by the Meter may be impaired Read the Safety Information page before servicing this product In this manual a Warning identifies conditions and actions that pose hazard s to the user a Caution identifies conditions and actions that may damage the Meter or the test instruments The Symbols The symbols used on the Meter and in this manual are explained in Table A T...

Page 4: ...d result in personal injury or loss of life Specific precautions Do not operate without covers To avoid personal injury do not apply any voltage or current to the product without covers in place Electric overload Never apply a voltage to a connector on the product that is outside the range specified for that connector Avoid electric shock To avoid injury or loss of life do not connect or disconnec...

Page 5: ...lay Low Battery indicator indicated full indicated low Automatic power off time 20 minutes Power source 9V NEDA 1604 IEC 6F22 JIS 006P Battery Maximum input voltage 600V CAT IV between V and COM 1000V CAT III between V and COM Maximum floating voltage 600V CAT IV between any terminal and earth ground 1000V CAT III between any terminal and earth ground V connector V V HZ Temperature Coefficient 0 1...

Page 6: ...n Type RMS sensing RMS indication Additional Accuracy by Crest Factor C F Add 1 0 for C F 1 4 2 0 Add 2 5 for C F 2 0 2 5 Add 4 0 for C F 2 5 3 0 Max Crest Factor 1 6 for 6000 5000 digits 2 0 for 5000 3000 digits 3 0 for 3000 0 digits Overload Protection AC DC 1000V 3 AC DC Voltage Range Resolution 61 486 Accuracy 61 484 Accuracy 6 000V 0 001V 2 reading 5 digits 2 5 reading 5 digits 60 00V 0 01V 6...

Page 7: ...C mV Range Resolution 61 486 Accuracy 61 484 Accuracy 60 00mV 0 01mV 2 reading 10 digits 600 0mV 0 1mV 2 reading 10 digits 2 5 reading 5 digits Additional specifications are same as mV function The AC DC True RMS vale might be over selected range since the AC single on DC level The meter will display OL or change the range while AC value DC value 6500 counts Overload Protection AC DC 1000V 7 Lo Z ...

Page 8: ...or Same as ACV Maximum measurement time 3 minutes at 10A with at least 20 minutes rest time Overload Protection AC DC 11A 10 AC DC Current Range Resolution 61 486 Accuracy 61 484 Accuracy 6 000A 0 001A 2 reading 5 digits 2 5 reading 5 digits 10 00A 0 01A Additional specifications are same as Ampere function The AC DC True RMS vale might be over selected range since the AC single on DC level The me...

Page 9: ...ts 600 0mA 0 1mA Additional specifications are same as mA function The AC DC True RMS vale might be over selected range since the AC single on DC level The meter will display OL or change the range while AC value DC value 6500 counts Overload Protection AC DC 440mA 14 Resistance Range Resolution Accuracy 600 0Ω 0 1Ω 0 8 reading 5 digits 6 000kΩ 0 001kΩ 0 8 reading 2 digits 60 00kΩ 0 01kΩ 600 0kΩ 0...

Page 10: ...pprox 2 5V Maximum Test Current Approx 0 4mA Overload Protection AC DC 1000V 17 Capacitance Range Resolution Accuracy 1 000µF 0 001µF 1 2 reading 2 digits 10 00µF 0 01µF 100 0µF 0 1µF 1 000mF 0 001mF 10 00mF 0 01mF Response Time 0 7 sec for 1nF 1mF 3 sec for 1mF 10mF Overload Protection AC DC 1000V 18 Frequency Range Resolution Accuracy 100 00Hz 0 01Hz 0 1 reading 2 digits 1000 0Hz 0 1Hz 10 000kHz...

Page 11: ...K Type Class II Thermocouple with standard dual banana jack Measurement Range 40 0 200 0 40 0 392 0 Accuracy 2 0 22 Over range Indication Display OL or OL 23 Auto Power Off The meter automatically turns the power off after powering up and no operation for 20 5 minutes To power up press any button or dial the rotary switch 24 Measuring Rate Approximate 3 times sec 25 Fuse 11A 600V Fast Action Fuse ...

Page 12: ... H Altitude Operating 2 000M 6560 ft Non Operating 12 300M 40354 ft Vibration shock Operating Random Vibration per MIL PRF 28800F Class 2 Indoor Use Indoor Use Certificationsandcompliances Safety IEC 61010 1 600V CAT I V Input rating V Ω Category III 1000 Volts V Ω Category I V 600 Volts Over voltage category CAT I The source of the Low Voltage installation CAT II The building installation CAT III...

Page 13: ...e performed only by qualified personnel TableB RequiredEquipment Equipment Required Characteristics Recommended Model Calibrator AC Voltage Range 0 1000V AC Accuracy 0 07 Frequency Range 40 100kHz Accuracy 0 01 DC Voltage Range 0 1000V DC Accuracy 0 006 AC Ampere Range 0 10A AC AC mA Accuracy 0 15 AC A Accuracy 0 21 Frequency Range 40 30kHz Accuracy 0 01 DC Ampere Range 0 10A DC DC mA Accuracy 0 0...

Page 14: ...uncovered Meter assembly on a protective surface When the case of the Meter is open circuit connections are exposed To open the Meter case do the following 1 Disconnect test leads from any live source switch off the meter 2 Remove the back case by using a flat blade screwdriver to turn the screws counter clockwise ReplacingtheBattery Low battery indication The Meter powered by 9V battery To replac...

Page 15: ... the probe to touch the A input terminal The display should indicate between 0 0 to 0 3Ω 3 To test FUSE 72 Bussmann DMM B 44 100 recommended plug a test lead into VΩHz input terminal and use the probe to touch the mA input terminal The display should indicate between 0 0 to 2 5Ω 4 If display reading is higher than the range replace the fuse FuseReplacement Refer to the following figure to replace ...

Page 16: ...Function To verify accuracy in the AC and DC voltage ranges do the following 1 Turn on the meter and turn the rotary switch to the correct position 2 Connect the Calibrator to the VΩ and COM inputs on the Meter 3 Set the Calibrator for the voltage and frequency from step 1 to 20 in Table 1 4 Compare the reading on the Meter display with the reading shown in Table 1 5 If the display reading falls o...

Page 17: ...ay reading falls outside of the range shown in Table 2 the Meter does not meet specification Table 2 Resistance Test Step Input Reading 1 500 0Ω 495 5Ω 504 5Ω 2 5 000KΩ 4 958KΩ 5 042KΩ 3 50 00KΩ 49 58KΩ 50 42KΩ 4 500 0KΩ 495 8KΩ 504 2KΩ 5 5 000MΩ 4 958MΩ 5 042MΩ 6 36 00MΩ 35 59MΩ 36 41MΩ Testingthe Capacitance Function To verify accuracy in the AC and DC capacitance function do the following 1 Tur...

Page 18: ... inputs on the Meter 6 Compare the reading on the Meter display with the display reading shown in Table 4 7 If the display reading falls outside of the range shown in Table 4 the Meter does not meet specification Table 4 Diode Test Step Input Reading 1 1 800V 1 771V 1 829V 2 Silicon Diode 0 450V 0 650V Testing the mA Function To verify accuracy in the AC and DC mA ranges do the following 1 Turn on...

Page 19: ...in Table 6 5 If the display reading falls outside of the range shown in Table 6 the Meter does not meet specification 6 Table 6 Ampere Test Step Input Frequency Reading 1 5 000AAC 50Hz 4 937A 5 063A 2 5 000AAC 1000Hz 4 937A 5 063A 3 9 00AAC 50Hz 8 86A 9 14A 4 9 00AAC 1000Hz 8 86A 9 14A 5 5 000A DC 4 957A 5 043A 6 9 00A DC 8 90A 9 10A Testing the Temperature Function To verify accuracy in the tempe...

Page 20: ...Page 18 Table 7 Temperature Test Step Input Reading 1 40 0 F 37 8 F 42 2 F 2 0 0 F 1 8 F 1 8 F 3 32 0 F 29 9 F 34 1 F 4 350 0 F 344 7 F 355 3 F 5 700 0 F 691 2 F 708 8 F ...

Page 21: ...ce Diode Capacitance Dial the rotary switch and press the Blue button to select the measurement mode Press the Range button to select the range which will be calibrated Apply the standard signal indicated in the Calibration Adjustment Point Table to the suitable input terminals Once LCD display to stable Press the Hold button to confirm the reading If the reading is not within a 10 tolerance of th...

Page 22: ... 00V 30 00V O O 55 00V O O 600 0V 300 0V O O 550 0V O O 1000V 950V O O AC mV 60 00mV 2 00mV 50Hz O 10 00mV 50Hz O 55 00mV 50Hz O 600 0mV 20 0mV 50Hz O O 100 0mV 50Hz O O 550 0mV 50Hz O O ACV 6 000V 0 200V 60Hz O O 1 000V 60Hz O O 5 000V 60Hz O O 60 00V 2 00V 60Hz O O 10 00V 60Hz O O 50 00V 60Hz O O 600 0V 20 0V 60Hz O O 100 0V 60Hz O O 500 0V 60Hz O O 1000V 200V 60Hz O O 500V 60Hz O O 950V 60Hz O ...

Page 23: ...00mF 3 60mF O O Diode 2 000V 1 800V O O DC mA 60 00mA 30 00mA O O 55 00mA O O 600 0mA 300 0mA O O 450 0mA O O AC mA 60 00mA 2 00mA 60Hz O O 10 00mA 60Hz O O 50 00mA 60Hz O O 600 0mA 20 0mA 60Hz O O 100 0mA 60Hz O O 500 0mA 60Hz O O DCA 6 000A 3 000A O O 5 500A O O 10 00A 9 500A O O ACA 6 000A 0 200A 500Hz O O 1 000A 500Hz O O 5 000A 500Hz O O 10 00A 2 00A 60Hz O O 5 00A 60Hz O O 9 50A 60Hz O O Tem...