IDEAL 5222 Digicut, Operating Instructions Manual

Page 1: ...IDEAL 5222 DIGICUT GB Operating Instructions Guillotines ...

Page 2: ...nualen må alltid være tilgjengelig PL Proszę uważnie przeczytać instrukcję obsługi przed uruchomieniem urządzenia i stosować się do przepisów bezpieczeństwa Instrukcje obsługi muszą być zawsze dostępne RUS Ïîæàëóéñòà ïðî èòàéòå èíñòðóêöèþ ïî ýêñïëóàòàöèè ïåðåä óñòàíîâêîé àïïàðàòà ñîáëþäàéòå òåõíèêó áåçîïàñíîñòè Èíñòðóêöèÿ ïî ýêñïëóàòàöèè äîëæíà íàõîäèòüñÿ â äîñòóïíîì äëÿ ïîëüçîâàòåëÿ ìåñòå H A gép...

Page 3: ...ÔÁÉ Ç ÑÇÓÇ ÁÐÏ ÐÁÉÄÉÁ SLO Otroci ne smejo uporabljati naprave SK So strojom nesmú pracovat deti EST Lapsed ei tohi masinat kasutada CHI UAE D Nicht unter das Messer fassen GB Do not reach beneath the blade F Ne pas passer les mains sous la lame NL Niet met de handen onder het mes komen I Non toccare la lama nella parte inferiore E No tocar debajo de la cuchilla S Sträck inte in handen under kniven...

Page 4: ...g maskinen obemannad Ta inte ur eller transportera kniven utan skydd se sid 29 och 31 Skaderisk FIN Käsittele terää aina varoen Älä siirrä tai kuljeta terää ilman suojaa katso sivu 29 ja 31 Loukkaantumisen vaara N La aldri kniven ligge ubeskyttet Ta aldri ut kniven eller transporter den uten beskyttelse Se side 29 og 31 FARE Muligheter for skade PL Nigdy nie pozostawiać noży bez nadzoru Nie wyciąg...

Page 5: ... 31 Perigo Risco de dano GR ÌÇÍ ÁÖÇÍÅÔÅ ÔÇÍ ËÅÐÉÄÁ ÁÍÅÐÉÔÇÑÇÔÇ ÌÇÍ ÁËËÁÆÅÔÅ ÌÅÔÁÖÅÑÅÔÅ ÔÇÍ ËÅÐÉÄÁ ÙÑÉÓ ÐÑÏÖÕËÁÎÇ Äåßôå ó åôéêÜ óôéò óåëßäåò 29 31 ÐÑÏÓÏ Ç ÊÉÍÄÕÍÏÓ ÔÑÁÕÌÁÔÉÓÌÏÕ SLO Nikoli ne puščajte rezila nazaščitenega Nikoli ne prenašajte rezilo brez zaščite glej stran 29 in 31 Pozor Pozor Pozor Pozor Pozor Nevarnost poškodbe SK Nenechávajte nôž nechránený nezabezpecený Nevyberajte alebo netrans...

Page 6: ...iale som kan splintre PL Nie ciąć twardych materiałów lub materiałów które mogą ulec odpryśnięciu RUS Äàííûé ðåçàê íå ïðåäíàçíà åí äëÿ ðåçêè òâåðäûõ ìàòåðèàëîâ èëè ìàòåðèàëîâ êîòîðûå ìîãóò ðàñùåïëÿòüñÿ H Ne vágjon kemény vagy olyan anyagot amely repedhet TR Sert veya parçalanabilecek malzemeleri kesmeyiniz DK Der må ikke skæres i hårde materialer eller i materialer der kan splintre CZ Neřežte tvrd...

Page 7: ...ne is constructed for one man operation only Warning Clips or similar damage the cutting blade Disconnect from the mains before starting any service work or before removing the panels Replacement of blade and cutting stick may be performed only when the main switch is switched off Safety precautions ...

Page 8: ...the operator are covered by a guard A Do not operate the machine without the following safety devices Panels tightly screwed A Safety beam guard B Safety precautions The cutting action which is dangerous to the operator is protected by a two handed control system A and safety beam guard B ...

Page 9: ... 9 5222 DIGICUT 230 V 16 A 115 V 20 A Protect mains cable against heat oil and sharp edges Connect the power cord to a single phase socket Ensure free access to mains Safety precautions ...

Page 10: ... 10 5222 DIGICUT IDEAL 5222 DIGICUT When not in use for a longer period switch off Main switch to 0 Safety precautions Clamping Blade OK OK Danger Blade must always be covered by the pressing bar ...

Page 11: ...lable as accessories Attach the side tables to the front table so that the upper surface is level Reassemble the safety light beam For transport through narrow doors Remove side tables The width without light beam and side tables is 850 mm Danger The machine must not be put into operation without the safety light beam Assemble the side tables Remove the light beam 1 2 Screw on the side tables and ...

Page 12: ... 12 5222 DIGICUT IDEAL 5222 DIGICUT Plug into socket Installation ...

Page 13: ...evices are functioning and complete before use All covers have to be mounted A Safety beam guard must be mounted B The release for cutting is allowed only if the two hand safety device is operated at the same time C Safety light beam The machine stops immediately if anyone reaches into the cutting area D We recommend you keep a record of your test results Operation ...

Page 14: ...control system and move it to the right B Press Sbutton C Machine will automatically go to the start position The machine is now ready for use The measurement is set either with the handwheel A or by programming B the cutting measurements Measurement is shown on the display in inches or cm B Operation ...

Page 15: ...n with the foot pedal C C C C C will appear on the display and the backgauge can only be moved with the hand wheel Do not press the paper stack with the foot pedal when the backgauge is in operation Only use the optical cutting line indicator and mechanical cutting line indicator when no exact cut is required Position the paper on the backgauge A and side lays left or right B To move paper stacks ...

Page 16: ...rewdriver found in tool box in the space between the clamp and clamp plate Store the clamp plate in the provided holder C The remaining cut is 2 2 cm Warning Make sure the false clamp is in the provided holder otherwise measurements below 9 cm cannot be entered To mount The clamp plate A is inserted to the top into the clamp D The remaining cut with the false clamp is 9 cm With the handwheel 7cm O...

Page 17: ...l A Cutting activation Press both buttons of the two handed control system A simultaneously and keep them pressed until the paper is completely cut To interrupt or stop cutting To interrupt or stop cutting release both buttons A of the two hand control Operation Symboles for Cutting activation Cutting sequence with automatic clamping ...

Page 18: ...ckgauge J Side lay left and right K Clamp pressure L Clamp pressure adjustment M Display cutting size cm or inch N Select program step up Programming or fixed dimension Standard 21 cm O Select program step down Programming or fixed dimension Standard 10 5 cm P Stop and delete input Q Start R Memory multiple cut S Keypad T Changeover cm inch LED display U Clear program V Select program W Enter X Pr...

Page 19: ...ected by pressing the sbutton Press Sbutton dimension is approached LED S disappears With the false clamp measurements between 7 cm and 9 cm can only be approached with the hand wheel G See page 16 Insert paper and move by means of the stacking angle to the backgauge Iand side lay on the left J Release the cut Cut according to markings Adjust the backgauge with the hand wheel or crank handle Gto t...

Page 20: ... backgauge will advance by a multiple cut size cut is activated backgauge moves automatically one multiple cut size further Etc Multiple cut function using the Sbutton Press Ttwice the LED M awill be on Enter the multiple cut size S Press S backgauge will advance by a multiple cut size cut is activated Press S backgauge will advance to next multiple cut size Etc Pressing the sbutton Pshows the act...

Page 21: ...29 7 cm x 21 cm can be entered for DIN A4 gStore dimension Display in cm or inch Press i display changes between cm and inch see page 19 Cutting counter Press i and hold and press 0 number of cuts are shown Press ctwice to delete the number of cuts Press sto escape the cutting counter Cutting activation Warning Run backgauge to the front for turning the paper stack Do not interrupt the upward move...

Page 22: ...nge to another dimension unit all programmed measurements are converted into the new unit cm or inch Entering a program Press p X appears on the display 01 99Enter program number 01 99 Top number on display X program number If measurement is shown on the display Mthe program is reserved Enter dimension or move the backgauge to the desired measurement with the hand wheel G gStore the dimension next...

Page 23: ...nction are stored in the program step the program number appears on the display X Example of a program eject function p08 program 08 cc delete previous program 16g step 1 on 16 0 cm 20 step 2 on 20 0 cm Press p hold and press T eject eblinks g Store the dimension ps escape the program mode How the example works p08 start program 08 S proceeds to position Insert paper Release cut 1 Paper is ejected...

Page 24: ...de Maximum nine multiple cuts can be entered Cancel a program p press X appears on the display 01 99Enter program number 01 99 Press button ctwice Each program has to be cancelled separately Deleting a dimension when programming Press sand overwrite the dimension Choose a program step appears Press p hold and press T ß Ylights Enter the desired number of steps e g 05 Change a step b next step j pr...

Page 25: ...ogram steps With Sthe backgauge moves to the indicated dimension With s the backgauge stops General LED S lights Cut is blocked LED S is off the actual dimension appears In the program mode the ejection of paper j is not possible The ejection of paper has to be programmed Escape the program mode Press p X appears on the display Press s escape the program mode Operation ...

Page 26: ...ot be ground if the blade height is less than 83 mm 3 29 inches A new blade must be used The blade may only be ground by a qualified supplier or from the manufacturer Krug Priester D 72336 Balingen Danger Risk of injury The blade is extremely sharp Do not extract or transport the blade without protection Changing the blade may only be performed by trained staff Blade and cutting stick replacement ...

Page 27: ...lade depth adjustment screw to the left until it stops Screwdriver found in tool set A Lower the blade by pressing both cutting buttons 1 Keep one button pressed and turn off the main switch 2 Blade and cutting stick replacement ...

Page 28: ...e A in the tool set The slot must correspond to position 0 B It is essential that this procedure is performed so that the knife stands in the correct position see A If this process is not performed the knife could cause injury Remove the special wrench and turn on the main switch until the blade returns to the home position Blade and cutting stick replacement Clamping Blade OK OK ...

Page 29: ... Then put the blade changing tool A into place and fasten it to the blade 3 Remove 3 blade screws 1 Loosen the grips 2 of the blade changing tool A lightly and allow the blade to be taken downwards out of the machine 3 Place the blade into the blade carrier B and screw it into place 4 Blade and cutting stick replacement ...

Page 30: ...p Remove the cutting stick according to top picture Turn the cutting stick the non used side must be near to the blade and plug it into the holding bolt Danger Risk of injury Cutting test after replacing the cutting stick not the blade Insert the paper and release the cut If the last sheet of paper is not cut along the entire length turn the blade adjusting screw A turn to the right If the last sh...

Page 31: ...he blade changing tool A Make sure there is a space ot 11 mm or 0 43 inches B Blade must be covered C Danger Risk of injury Place the blade to be exchanged with the blade changing tool A mounted 1 into the blade carrier and push it up to the top and screw it into place with the grips 2 Blade and cutting stick replacement ...

Page 32: ... the 5 blade screws with washers 1 Remove the blade changing tool A 2 Lightly tighten the remaining blade screws with washers 3 Remove all tools and distribute paper along the entire cutting length 1 Turn main switch to position I 2 Blade and cutting stick replacement ...

Page 33: ...2 With the special wrench A the 3 eccentrics should be screwed down 3 until the paper is cut along the entire length of the blade The blade must remain parallel not too deep into cutting stick Turn main switch to position I 1 Blade will return to upper position Tighten the blade screws 2 firmly Blade and cutting stick replacement ...

Page 34: ...the last sheet or several sheets are not completely cut gradually turn the knob for blade depth adjustment A turn to the right until the paper is cut along the entire length Do not set too low as blade will become blunt sooner Blade and cutting stick replacement ...

Page 35: ...ce a year see picture Lower the blade by pressing both cutting buttons Keep one button pressed and turn off the main switch B Disconnect from the mains Remove the front upper housing E taking care of the cable Remove lower panel and rear wooden panel C Tools in tool set Check oil F If oil is below minimum contact your dealer Remove any paper Grease the machine Check the 4 joining bolts and 2 pushi...

Page 36: ... Safety test The safety regulations are according to the regulations of the country where the cutting machine is operated The manufacturer recommends a safety check is made every 5 years by an authorised service team Maintenance and cleaning ...

Page 37: ... 37 5222 DIGICUT B A Machine does not function Is the machine plugged in Main switch to position I A Control system activated B Turn key to the right Release a cut see page 17 Possible malfuntions ...

Page 38: ...d Safety light beam is interrupted dirty Remove all items obstructing the safety area A and clean the glass from the sender B and receiver C Measurement has not been reached orrectly LED S Ndoes not turn off Push the Sbutton again Measurement below 9 cm The false clamp plate must not be mounted Remove the false clamp plate and store it in the provided holder see page 16 03 07 Possible malfuntions ...

Page 39: ...am During normal operation the LED A must iluminate orange and LED B green Display C is permanently on orange when the sender and or receiver require cleaning Clean the glass D from the sender and receiver Sender Receiver No clamp pressure Hydraulic oil needs refilling F Contact your dealer ...

Page 40: ...ot cut through the last sheet Turn or turn around the cutting stick A readjust the blade by means of the blade adjusting knob B see page 34 Poor cutting quality or blade stays in the paper stack Change the blade C see pages 26 34 Possible malfuntions ...

Page 41: ...ton A ejects Allow 1 minute cooling time and reset the safety button A Machine blocked Blade is blunt Eliminate the cause and push the safety button A Backgauge blocked Safety button B ejects Eliminate the cause and push the safety button B Safety button for A Blade drive B Backgauge drive ...

Page 42: ...vated Inform the Service Team None of the above mentioned methods helped to solve the problem Contact Service Team under www ideal de Service service krug priester com Possible malfuntions C C C C C appears on the display clamp is not in upper position operate the foot pedal clamping again ServiceIdeal_SW EPS ...

Page 43: ...T Accessories Empfohlenes Zubehör Blade Nr 9000 130 Cutting stick 6 pieces Nr 9000 024 Blade changing tool 1 Nr 9000 512 Paper knock up block 1 Nr 9000 521 Side tables left and right Nr 9000 531 1 Included in delivery ...

Page 44: ...PD viscosity 46 mm2 sec to DIN 51562 Used oil must be disposed of at the authorised place 1 with side tables The exact technical specifications can be found on the technical specifications sticker A on the machine A wiring diagram is found in the electrical switch box To claim under guarantee the machine must still carry its original identification label Safety light beam Total reaction time 91 ms...

Page 45: ... by independent safety laboratories and is in compliance with the EC regulations 98 37 EG 2006 95 EG and 2004 108 EG Sound level information The sound level is 70 db A as defined by EN 13023 Subject to alteration without notice Technical data ...

Page 46: ...provisons applying to it sont conformes aux dispositions pertinentes suivantes 98 37 EG 2006 95 EG 2004 108 EG Angewendete harmonisierte Normen insbesondere Applied harmonised standards in particular Normes harmonisées utilisées notamment EN 60204 1 EN 1010 1 EN 1010 3 EN 55014 1 EN 55014 2 EN 61000 3 2 EN 61000 3 3 EN 61496 1 prEN 61496 2 EN ISO 12100 1 EN ISO 12100 2 EN ISO 13857 EN 954 1 EN 130...

Page 47: ... 47 5222 DIGICUT Remarks ...

Page 48: ...IDEAL Made in Germany IDEAL Krug Priester 72336 Balingen Germany www ideal de Printed in Germany IDEAL 07 2008 Document Shredders Trimmers and Guillotines ...