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10

SUGGESTED ENGINEERING SPECIFICATION

OVERVIEW

 

The boilers must be fully automatically controlled, wall 

mounted, fanned, super-efficient condensing appliances 

utilising an aluminium silicon alloy heat exchanger and be 

suitable for connection to fully pumped open vented or 
sealed water systems. 

CONTROLS

The condensing boilers must have connectivity  

for all common types of BMS integration including 0-10v, volt 

free and OpenTherm connections. Additional modules may be 

used for BACnet, LONWorks and MODBus gateways. Where 

no BMS is present a modulating sequencer must be available.
The boiler must be fully modulating with a 5:1 turndown ratio 

and include control features enabling set point adjustment, 

heating circuit control of one constant temperature and one 

DHW circuit or 2 constant temperature circuits, and safety 

lock out parameters including fault diagnosis for both boiler 

and external components such as sensors or pumps. 
Boiler capabilities must include, with the use of external 

components, frost protection, weather or room compensation 

and system pump control. 

FLUE 

The condensing boilers must be suitable for use with a room 

sealed flue or open flue applications including  

C13, C33 and B23 classifications. The combined flue outlet 

and air inlet must be situated on the top  

of the boiler. 

HYDRAULIC

The condensing boiler must be and be suitable for connection 

to fully pumped open vented or sealed  

water systems. All hydraulic connections including flow return 

and condensate drain must be located on the bottom of the 

boiler. Hydraulic connections must be uniform across the 

outputs available in the range to ensure ease of installation 

and maintenance in mixed output cascades. The boiler must 

have a maximum operating pressure of 6 bar and be suitable 

for heating and indirect hot water systems. 

DIMENSIONS

 

The condensing boiler range must have a universal compact 

width and height across the range to ensure mixed output 

cascades maintain the same universal configuration. 
Maximum permitted wall area of 0.43m

²

MOUNTING

The condensing boilers can be installed either on the wall or 

into a prefabricated floor mounted frame. Wall brackets must 

be located at the top of the boiler and visible from the front 

to aid installation.

EFFICIENCY

The condensing boilers are capable of high seasonal 

efficiencies with a minimum requirement of 96.2% and low 

NOx emissions no greater than 39.8mg/kWH for natural gas 

and 80mg/kWH for LPG. 
30, 40 and 60kW models must have a Seasonal Space 

Heating Energy Efficiency of A. 

APPROVALS

The boiler must be tested and certified to; EN 483, EN 677, 

PREN 15420, BSEN 15417, BSEN 656, BSEN 60335-2-102, 

BSEN 55014-1 and BSEN 55014-2 for use with Natural Gas. 

Boilers are certified to meet the requirements of the EC Gas 

Appliance Directive, Boiler Efficiency Directive, EMC and Low 

Voltage Directive.
The manufacturer must be ISO 9001 accredited.

SPECIFICATION

• 

 The 30kW boiler will be capable of flow rates for common 

systems using either 11°C, 15°C, 20°C or 25°C temperature 

differentials.

• The 40, 60 and 80kW boiler will be capable of flow rates for  

   common systems using either 11°C, 15°C, 20°C, 25°C or 30°C  

   temperature differentials.
• The 100kW boiler will be capable of flow rates for common  

   systems using either 15°C, 20°C, 25°C or 30°C temperature  

   differentials.
• The 120 and 150kW boiler will be capable of flow rates  

   for common systems using either 20°C, 25°C or 30°C  

   temperature differentials.

SOURCING

The condensing boiler must be manufactured or finally 
assembled in the United Kingdom.

CASCADE

The boiler must be configurable up to 6 boilers (max 900kW) 
in cascade using a prefabricated frame and header kit. 

WARRANTY

The boiler must be available with a 5 year warranty. 

The Suggested Engineering Specification 

is wording designed for specifiers to copy 

and paste into their specifications to ensure 

inclusion of Ideal Commercial boilers.

Summary of Contents for EVOMAX 2 30

Page 1: ...EVOMAX 2 CONDENSING BOILER PRODUCT FLUE GUIDE...

Page 2: ...g industry Your phone or tablet can let you appreciate our Evomax range in a new dimension The Ideal Commercial Eye app uses the latest technology to project 3D renders from the page of this brochure...

Page 3: ...Introduction 4 11 Evomax 2 30 150kW 12 17 Evomax 2 Cascade 30 900kW 18 30 Evomax 2 Flue Options 31 32 Flue Types 33 39 Guide to Flue Installation Regulation 40 Condensate Pumps 42 Ideal Training Supp...

Page 4: ...kW 5 year warranty subject to Terms and Conditions 5 years parts and labour warranty available subject to being commissioned by Ideal Boilers Terms and conditions available at www idealcommercialboile...

Page 5: ...5...

Page 6: ...Up to 99 6 full load efficiency Up to 110 part load efficiency Exactly the same compact footprint as Evomax allowing for easy like for like replacement Dynamic control menu set up Cascade controls opt...

Page 7: ...FRONT 450mm BOTTOM 300mm CLEARANCE BETWEEN MULTIPLE BOILER INSTALLATIONS 25mm KEY 1 Auto Air Vent 2 Burner Fixings 3 Fan 4 Gas Valve 5 Venturi 6 Flow Thermistor 7 Ignitor Unit 8 Electrode Detection 9...

Page 8: ...7 96 2 96 4 97 2 96 7 96 6 96 7 SEDBUK 2009 89 6 89 3 89 4 n a n a n a n a Operating Temperature Max C 85 EVOMAX 2 30 150kW Natural Gas PERFORMANCE DATA MODEL 30P 40P 60P 80P 100P 120P Boiler Output n...

Page 9: ...0 7 0 9 2 Dry Weight Kg 47 5 57 5 73 0 81 0 Optional kit available on 60kW and 80kW models for 100 150mm flue BOILER EVOMAX 2 Remote indication run alarm Hours run BMS 0 10v operation Pump overrun La...

Page 10: ...g boiler range must have a universal compact width and height across the range to ensure mixed output cascades maintain the same universal configuration Maximum permitted wall area of 0 43m MOUNTING T...

Page 11: ...om the maximum flue extensions allowed for that flue option Note Horizontal terminal resistance includes 1 x 90 elbow When installing Evomax boilers with concentric flue horizontally or vertically the...

Page 12: ...12 EVOMAX 2 CASCADE 30 900kW...

Page 13: ...e total number of boilers in the cascade Choose Hydraulic Separation select Plate Heat Exchanger or Low Loss Header Choose Pumps select the relevant pump for your cascade A few things to bear in mind...

Page 14: ...Y 219550 6 boilers 30 150kW DN100 for PHEX 6 boilers 30 100kW DN100 for LLH 219546 6 boilers 120 150kW DN150 for LLH ONLY 219551 Standard Height Frame Back to Back boilers 2 boilers 30 150kW DN80 for...

Page 15: ...N100 222995 Up to 300kW total output DN80 222225 Up to 450kW total output DN80 222226 Up to 450kW total output DN100 222996 Up to 600kW total output DN100 222227 Up to 750kW total output DN100 222228...

Page 16: ...16 SYSTEM LAYOUT TYPICAL SYSTEM BOILER LAYOUT EVOMAX 2 FRAME HEADER KIT C W PLATE HEAT EXCHANGER LEGEND...

Page 17: ...ION AND REFERENCE USE ONLY THE SCHEMATIC MAY NOT ACCURATELY DESCRIBE THE ACTUAL ARRANGEMENT REQUIRED IN ORDER FOR THE SYSTEM TO OPERATE CORRECTLY AND ADDITIONAL COMPONENTS MAY BE REQUIRED UNDER NO CIR...

Page 18: ...18 EVOMAX 2 FLUE OPTIONS...

Page 19: ...19...

Page 20: ...x flue length m 33 30 17 5 10 10 9 6 Flue Size 80 125 100 150 Wall flue kit No 220915 220918 EVOMAX 2 60 80 HORIZONTAL CONCENTRIC FLUES OF LONGER LENGTHS LARGER FLUE DIAMETER Model 60 60P 80 80P Max f...

Page 21: ...1 158772 Extension tube x2 The air inlet grille must be fitted to all installations At least 1 off extension tube MUST be used in the installation This may be suitably cut to length if required EVOMAX...

Page 22: ...Weather Collar 100 150 152612 90 Elbow 80 125 single 213259 90 Elbow 100 150 single 213263 90 Elbow 80 125 Extended 222004 90 Elbow 100 150 Extended 222005 45 Elbow 80 125 single 213260 45 Elbow 100...

Page 23: ...612 213259 213263 213260 213258 202242 202243 220916 220918 220919 220920 220921 213261 213262 152609 152610 152611 221216 158769 158770 158771 158772 158773 158776 152404 158774 158777 158775 152259...

Page 24: ...of elbows is shown in Table 2 FLUE RESISTANCES FLUE SYSTEMS TABLE 1 TABLE 2 MAX PERMISSIBLE EQUIVALENT FLUE LENGTH INC TERMINAL RESISTANCE METRES CONCENTRIC OPEN FLUE Flue Size 80 125 100 150 80 100...

Page 25: ...00 150 220 120 100 150 473 150 100 150 332 Therefore this installation is acceptable as only a 2m run FOR OWN BUILT OPEN FLUE USE THIS EXAMPLE 1 CONCENTRIC HORIZONTAL FLUE FOR EVOMAX 2 40 Resistance m...

Page 26: ...ue Resistance 65 0 9 64 1 HORIZONTAL FLUE FOR EVOMAX 2 120 Resistance m Flue Size 100 150 Max permissible flue run 9 2 x 90 elbow 2 x 1 9 3 8 Total Flue Resistance 9 3 8 5 2 b 9 5 3 5 0 1 2 6 0 2 EXAM...

Page 27: ...s that include a 30 40 60 or 80 6 400kW 3 Propane Combinations of 30P 40P 60P 80P 6 400kW MULTILINE CASCADE The Multiline Flue Cascade is one of latest additions to the ue accessory range from Ideal d...

Page 28: ...0 72 40 10 60 15 80 20 100 25 600 80 120 30 150 37 5 30P 7 5 400 40 11 4 10 6 40P 10 60P 15 80P 20 At the maximum system capacity the static pressure generated against the flue resistance at position...

Page 29: ...150kW the Plume Kit can be used to relocate the flue terminal up to 10m Suitable for all Evomax 2 up to 150kW Available for both 80 125 100 150 flue applications Plume kit offers terminal relocation u...

Page 30: ...KIT 80 125 EVOMAX PLUME KIT 100 150 80 125 DIA FLUE MAXIMUM PERMISSIBLE FLUE LENGTHS M Evomax Model 30 30P 40 40P 60 60P 80 80P Y X 0 5 39 2 39 2 4 7 9 2 2 0 38 5 38 5 4 0 8 5 4 0 37 6 37 6 3 1 7 6 6...

Page 31: ...boilers and ancillary plant Enclosure space in which a boiler s is installed which is not large enough to permit access for work other than maintenance via external access Plant room a room in a buil...

Page 32: ...ducts to outside atmosphere C11 C12 C13 C2 appliance flue connects to a common duct system for multi appliance installations the common duct system is part of the building C21 C22 C23 C 3 appliance w...

Page 33: ...industrial and commercial premises Building Regs Part J Combustion appliances and heat storage gives advice on how to comply with Building Regulations Clean Air Act A UK Parliament Act passed in resp...

Page 34: ...llations CLEAN AIR ACT THE FACTS The Act applies to gas and other fuels fired appliance installations generally but with specific requirements for installations exceeding 333 kW net heat input includi...

Page 35: ...above 70kW 80kW 100kW 120kW 150kW 200kW 240kW 300kW Open Flue and Fanned Draught 1500mm 1600mm 1790mm 1975mm 2265mm 2740mm 3120mm 3690mm For other open flue fan draught inputs use Distance 9 5156 x ne...

Page 36: ...er usage greater than 75 up to 100 High 2 5 1 2 Low 4 10 1 2 for boilers in use for more than 50 of the time during the summer months additional ventilation needs to be added to those in columns A and...

Page 37: ...ve to the outside atmosphere developing in the boiler room Interlocked to the gas appliance IMPORTANT The application of any other treatment to this product may render the guarantee of Ideal Boilers I...

Page 38: ...as an air vent However in addition the outlet should not be nearer than 150mm fanned draught to an opening into the building fabric formed for the purpose of accommodating a built in element such as a...

Page 39: ...al space it must itself be adequately ventilated as above The temperature within the boiler room shall not exceed 25 C within 100mm of the floor 32 C at mid height and 40 C within 100mm of the ceiling...

Page 40: ...50 60 Hz 0 8amps Alarm contact NC 4 Amps resistive Overheat protection 130 C Tank Capacity 2 0 Litres Maximum vertical head 4 5m Maximum horizontal length 30m IDEAL COMMERCIAL BOILERS CONDENSATE PUMP...

Page 41: ...41...

Page 42: ...by a dedicated national service team delivering help and advice to you and your customers throughout the year SALES Tel 0844 543 6060 Fax 0844 543 6181 TECHNICAL Tel 01482 498376 Fax 01482 498621 com...

Page 43: ...43 NOTES...

Page 44: ...eal Commercial Boilers has a policy of continuous development and therefore reserves the right to alter product specifications or any other details without prior notification PLEASE NOTE The informati...

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