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57

HS5E-K Interlock Switches with Key

Ratings

Contact Rating

Rated Insulation Voltage (Ui) (Note 1)

250V

Rated Thermal Current (Ith)

Operating temperature:

–25°C to 60°C: 2 .5A max .

  60°C to 65°C: 1 .5A max .

  65°C to 70°C: 1 .0A max .

Rated Voltage (Ue)

30V

125V

250V

Rated  

Current 

(Ie) 

(Note 2)

AC

Resistive Load (AC-12)

2A

1A

Inductive Load (AC-15)

1A

0 .5A

DC

Resistive Load (DC-12)

2A

0 .4A

0 .2A

Inductive Load (DC-15)

1A

0 .22A

0 .1A

Minimum applicable load (reference value) = 3V AC/DC, 5 mA 

(Applicable range may vary with operating conditions and load types .)
Note 1:  UL rating:  

125V

Note 2:  TÜV rating: 

AC-15, 0 .5A/250V, DC-13, 0 .22A/125V  

UL, c-UL rating:  Pilot Duty AC 0 .5A/125V, 

 

Pilot Duty DC 0 .22A/125V

Key Specifications

Operating Method

2-position maintained

Mechanical Durability

100,000 operations minimum

Insertion/Removal Durability

10,000 operations minimum

Operator Strength

1 .0 N·m minimum

Direct Opening Force

0 .6 N·m minimum

Direct Opening Angle

60° minimum

Part No. Development

H S 5 E - K V A 0 L 0 3 - 2 A 5 0 1

VA:

VD:

Circuit Code

Pilot Light
  0:  None

Main 

Circuit

Door Monitor 

Circuit

Lock Monitor 

Circuit

1NC, 1NO

2NC

1NC, 1NO

2NC

Rear Unlocking Button
  L: With
 Blank: Without

Cable Length
  03: 3m
  05: 5m

Key removal specifications

A: Removable in

all positions

B: Removable at UNLOCK 
C: Removable at LOCK

    

Key number
 Blank: Standard Key
  

number (500)

  

or

 501 to 515

Operator position

  2: 2-position

General Specifications

Applicable Standards

ISO14119, IEC60947-5-1, 

EN60947-5-1 (TÜV approval), EN1088, 

GS-ET-19 (TÜV approval), 

UL508 (UL recognition),

CSA C22 .2 No . 14 (c-UL recognized)
IEC60204-1/EN60204-1  

(applicable standards for use)

Operating 

Temperature

-25 to +70°C (No freezing)

Relative Humidity

45 to 85% (No condensation)

Storage Temperature

-40 to +80°C (No freezing)

Pollution Degree

3

Impulse Withstand 

Voltage

2 .5 kV

Insulation Resistance

(500V DC megger)

Between live and dead metal parts: 100 MΩ 

minimum (500V DC megger)

Between live metal part and ground: 

100 MΩ minimum (500V DC megger)

Between live metal parts: 

100 MΩ minimum (500V DC megger)

Between terminals of the same pole:  

100 MΩ minimum

Electric Shock Class

Class II (IEC61140)

Degree of Protection

IP65 (IEC60529)

Shock Resistance

Operating extremes:  100 m/s

2

Damage limits: 

1,000 m/s

2

Vibration Resistance

Operating extremes: 

10 to 55 Hz, amplitude 0 .35 mm

Damage limits: 30 Hz, amplitude 1 .5 mm

Actuator Operating 

Speed

0 .05 to 1 .0 m/s

Direct Opening Travel

Actuator HS9Z-A51:  11 mm minimum

Actuator HS9Z-A51A/A52/A52A/A53/A55: 12 mm 

minimum

Direct Opening Force

80N minimum

Actuator Retention 

Force (Note 1)

1,400N minimum (GS-ET-19)

Operating Frequency

900 operations per hour

Rear Unlocking 

Button Mechanical 

Durability

3,000 operations minimum (HS5E-K

L)

Mechanical Durability

1,000,000 operations minimum (GS-ET-19)

Electrical Durability

100,000 operations minimum (AC-12, 250V, 1A)

1,000,000 operations minimum (24V AC/DC, 100 

mA)

(Operating frequency: 900 operations per hour)

Performance between 

41 and 42 when head 

is removed

Mechanical durability: 10 operations minimum

Insulation resistance: 100 M

 (initial value)

Withstand voltage: 1,000V for 1 minute (initial value)

Conditional Short-

circuit Current

50A (250V) (Note 2)

Cable

UL2464, No . 22 AWG

(12-core, 0 .3 mm

2

 or equivalent/core)

Cable Diameter

ø7 .6 mm

Weight (approx .)

510g (3m cable), 680g (5m cable) 

Note 1: See page 61 for actuator retention force .
Note 2: Use 250V/10A fast-blow fuse for short-circuit protection .

New interlock switches that can be locked and unlocked with a key.

 

Head removal detection circuitry .

 

High-security pin tumbler key is used . Sixteen types of key 

numbers are available .

 

Available with rear unlocking button for emergency escape . 

 

Accessory available for aluminum frame mounting .

 

Gold-plated contacts .

 

The locking strength is 1400N minimum . (GS-ET-19)

 

The head orientation can be rotated, allowing 8 different 

actuator entries .

 

Metal actuator entry slot ensures high durability .

 

Actuator with rubber bushings alleviates the impact of  

the actuator entry slot .

 

Environmentally-friendly . RoHs directive compliant .

 

Double insulation structure . No need for grounding .

 

Compact body: 35 × 40 × 146 mm

Right-angle Actuator 

(SUS304)

Straight 

Actuator

Right-angle Actuator 

w/rubber bushings

Angle Adjustable 

Actuator (vertical)

HS5E-K

Summary of Contents for HS5E-K

Page 1: ...C megger Between terminals of the same pole 100 MΩ minimum Electric Shock Class Class II IEC61140 Degree of Protection IP65 IEC60529 Shock Resistance Operating extremes 100 m s2 Damage limits 1 000 m s2 Vibration Resistance Operating extremes 10 to 55 Hz amplitude 0 35 mm Damage limits 30 Hz amplitude 1 5 mm Actuator Operating Speed 0 05 to 1 0 m s Direct Opening Travel Actuator HS9Z A51 11 mm min...

Page 2: ...tection circuitry is employed in the HS5E K With this innovative function the monitor circuit 41 42 turns off when the head is removed from the switch such as when removing the head to change the head direction applicable with all models of HS5E K With the head installed on the switch monitor circuits 41 42 and 51 52 operate in synchronization while the key locks unlocks the actuator When the head...

Page 3: ... Monitor Circuit Monitor Circuit Monitor Circuit Monitor Circuit Monitor Circuit Monitor Circuit Monitor Circuit Monitor Circuit A removable in all positions 3m HS5E KVA0L03 2A 5m HS5E KVA0L05 2A B removal in UNLOCK position 3m HS5E KVA0L03 2B 5m HS5E KVA0L05 2B C removable in LOCK position 3m HS5E KVA0L03 2C 5m HS5E KVA0L05 2C VD A removable in all positions 3m HS5E KVD0L03 2A 5m HS5E KVD0L05 2A ...

Page 4: ...al Mounting Straight Actuator HS9Z A51 Plug the unused actuator entry slot using the plug supplied with the switch Actuator Mounting Reference Position As shown in the figure on the right the mounting reference position of the actuator when inserted in the interlock switch is the position where the actuator stop placed on the actuator lightly touches the side surface of the interlock switch Note A...

Page 5: ... Unit for left hand door HS9Z DH5LH Switch Cover Unit HS9Z DH5C Used for installing the interlock switch inside Plug Actuator HS9Z A5P Padlock Hasp HS9Z PH5 Mounting Plate Note 1 HS9Z SP51 Can be used for mounting on aluminum frames Rear Unlocking Button Kit HS9Z FL53 Used when the total thickness of mounting frame panel and mounting plate is 23 X 33 20 X 30 when switch cover unit HS9Z DH5C is use...

Page 6: ...2 mm the actuator has flexibility both vertically and horizontally When the mounting center distance is set to 20 mm the actuator swings vertically Adjust the distance by moving the rubber bushings Note The actuator stop film and actuator stop are supplied with the actuator and used when adjusting the actuator position Remove after the actuator position is determined Angle Adjustable Actuator Vert...

Page 7: ... 13 to 20 6 to 16 36 to 46 8 to 20 7 to 9 Rear Unlocking Button Hole ø22 to 30 Note 1 Rear Unlocking Button Hole ø22 to 30 Note 1 7 to 9 8 to 20 36 to 46 6 to 16 13 to 20 Door Gap Door Gap Door Gap Door Gap 7 to 9 256 204 102 49 5 35 47 5 26 47 5 7 to 9 mm 102 26 40 40 40 40 49 5 UNLOCK LOCK 4 6 M5 4 6 M5 2 M5 6 M5 Reference Reference 3 mm 2 mm 4 mm Mounting Position Tolerance 0 8 mm Front View Re...

Page 8: ...9Z PH5 60 28 16 5 2 R4 8 2 ø8 Mounting Plate HS9Z SP51 4 R6 4 2 12 8 2 6 6 4 R 3 3 4 M4 6 10 40 170 21 106 187 50 7 42 2 22 4 C 3 40 21 ø 1 8 R e a r U n l o c k i n g B u t t o n H o l e 64 1 13 4 187 Drilling Rear Unlocking Button Hole 4 M4 Screw 4 M4 Screw When installing the HS5E K L rear unlocking button provide a rear unlocking button a hole on the HS9Z SP51 N o t e 106 20 to 22 13 4 ø18 Rea...

Page 9: ... Circuit door closed 21 22 Monitor Circuit locked 41 42 Monitor Circuit locked 51 52 Note When the operator is confined in a hazardous area the actuator can be unlocked manually by pressing the rear unlocking button which should be accessed easily by the operator The above contact configuration shows the status when the actuator is inserted and the switch is locked Monitor circuit Sends monitoring...

Page 10: ...tor retention force is 1 400N Do not apply a load higher than the rated value When a higher load is ex pected provide an additional system consisting of another interlock switch without lock such as the HS5D HS5B interlock switch or a sensor to detect the door opening and stop the machine Regardless of door types do not use the interlock switch as a door lock Install a separate lock using a latch ...

Page 11: ...Doors HS5E K Interlock Switch Install the interlock switch on the immovable part of the door Install the actuator on the movable part of the door HS9Z A52 Actuator HS9Z SH5 Sliding Actuator Door Installing the Head Do not use plastic and metallic heads of HS5D HS5B interlock switches on the HS5E K Be sure to use HS5E metallic heads The metal heads of the HS5E HS5D and HS5B look similar When using ...

Page 12: ...lling the rear unlocking button apply Loctite to the screw so that the screw dose not become loose The button is made of glass reinforced PA66 66 nylon The screw is made of iron Take the compatibility of the plastic material and Loctite into consideration Mounting the Rear Unlocking Button Kit 1 Install a connecting rod onto the push rod on the HS5E K rear unlocking button interlock switch HS5E K ...

Page 13: ...rs To avoid unauthorized or unintended removal of the in terlock switch and the actuator it is recommended that the interlock switch and actuator are installed in a secure manner for example using special screws or welding the screws When installing the HS9Z A51A and HS9Z A52A actua tors use the washer supplied with the actuator on the hinged door and mount tightly using two M4 screws M4 Screw Hol...

Page 14: ...afety Input 2 T2 X2 T3 X3 Safety Input 6 T12 X12 T13 X13 Safety Input 5 T10 X10 T11 X11 Safety Input 4 T6 X6 T7 X7 Safety Input 3 T4 X4 T5 X5 Start Input 1 X16 Start Input 2 X17 External Device Monitor 1 T14 X14 Monitor Input Monitor Input External Device Monitor Self hold function circuit 1 Mode Select II Hold Trigger Self hold function Self hold function circuit 2 Y0 Y1 Y2 Y3 Safety Output 1 Saf...

Page 15: ...roller Select force guided relays for K3 K4 K5 and K6 according to the operation control circuits of the robots Teach Mode Auto Mode Y0 Y1 EDM Self hold function circuit 2 Self hold function circuit 1 OSSD OSSD FS1A C11S LOGIC 13b inside the guard Control FS1A C11S LOGIC103 Teach Mode Auto Mode Y0 Y1 EDM Self hold function circuit 2 Self hold function circuit 3 Self hold function circuit 1 FS1A C1...

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