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718

HS5E Miniature Interlock Switches with Solenoid

Instructions

For Manual Unlocking

Spring lock

The HS5E allows manual unlocking of the actuator to pre-
check proper door movement before wiring or turning power 
on, as well as for emergency use such as a power failure.

Solenoid lock

The solenoid lock interlock switch normally does not need 
the manual unlock. However, only when the interlock switch 
would not release the actuator even though the solenoid is 
de-energized, the interlock switch can be unlocked manually. 
Unlock the interlock switch manually only when the solenoid 
is de-energized. Do not unlock the interlock switch manually 
when the solenoid is energized. 

Lock

Unlock

Unlock

Lock

Normal Position

Manual Unlocking Position

LOCK

UNLOCK

When locking or unlocking the interlock switch manually, turn 

• 

the key fully using the manual unlock key supplied with the 
interlock switch.
Using the interlock switch with the key not fully turned (less 

• 

than 90°) may cause damage to the interlock switch or 
operation failures (when manually unlocked, the interlock 
switch will keep the main circuit disconnected and the door 
unlocked).
Do not apply excessive force to the manual unlock, otherwise 

• 

the manual unlock will become damaged.
Do not leave the manual unlock key attached to the interlock 

• 

switch during operation. This is dangerous because the 
interlock switch can always be unlocked while the machine is 
in operation.

Manual Unlocking Key

(supplied with the switch)

Safety Precautions

Before manually unlocking the interlock switch, make sure that 
the machine has come to a complete stop. Manual unlocking 
during operation may unlock the interlock switch before the 
machine stops, and the function of interlock switch with sole-
noid is lost. 

Installing the Rear Unlocking Button

After installing the interlock switch on the panel, place the rear 
unlocking button (supplied with the switch) on the push rod on 
the back of the interlock switch, and fasten the button using the 
M3 sems screw. Rear unlocking button can be installed alone 
when the total thickness of mounting frame and panel is 6 mm 
or less. When the total thickness of mounting frame, panel, and 
mounting plate is 23 to 53 mm, use the rear unlocking button 
kit (HS9Z-FL5

) sold separately.

HS5E-L

I

nterlock Switch

Rear Unlocking Button

Mounting Screw

Panel

Push Rod

Safety Precautions

After installing the rear unlocking button, apply Loctite to the 
screw so that the screw does not become loose. The button is 
made of glass-reinforced PA66 (66 nylon). The screw is made 
of iron. Take the compatibility of the plastic material and Loctite 
into consideration.

Installing the Rear Unlocking Button Kit

1. Install the connecting rod onto the push rod on the HS5E-L

rear unlocking button interlock switch.

2. A pin is attached to the connecting 

rod. Insert the pin into the hole in the 
push rod, using pliers.

3. Pull the connecting rod from the hole 

in the mounting frame, and turn the 
button operating pin to the horizontal 
position.

Correct

I

ncorrect

Connecting Rod Orientation

Pull

Connecting

Rod

Safety Precautions

Ensure that the connecting rod is pulled out completely and 
it is horizontal to the interlock switch, otherwise the unlocking 
button cannot be installed.

Note: Frame must be supplied by the user.
For the mounting hole layout of interlock switches, see page 
708. When using the mounting plate HS9Z-SP51, provide a 
hole for the connecting rod in the plate according to the mount-
ing plate mounting hole layout shown on page 710.
4. Install the unlocking button on the connecting rod by fi tting 

the pin to the grooves on the back of the button, and fasten 
the base plate on the mounting frame using the screws.

Button Operating
Pin

Button

Groove

Screw

Unlocking

Button

Base Plate

Mounting Frame

5. After fastening the screws, check if locking and unlocking 

operations can be performed.

Connecting

Rod

Push Rod

HS5E-L

Interlock Switch

Pin

Summary of Contents for HS5E Series

Page 1: ... 1 000 000 operations minimum operating frequency 900 operations per hour load 24V AC DC 100mA Conditional Short circuit Current 50A 250V Use 250V 10A fast acting type fuse for short circuit protection Cable UL2464 HS5E V AWG22 12 core 0 3 mm2 core Others AWG21 8 core 0 5 mm2 core Cable Outside Diameter ø7 6 mm Weight approx 400g 1m cable 580g 3m cable 770g 5m cable Add 20g for rear unlocking butt...

Page 2: ...2 TÜV BG rating AC 15 0 5A 250V DC 13 0 22A 125V UL c UL rating Pilot duty AC 0 5A 125V Pilot duty DC 0 22A 125V Solenoid Unit Locking Mechanism Spring Lock Solenoid Lock Rated Operating Current 24V DC 100 duty cycle Rated Current 266 mA initial value Coil Resistance 90Ω at 20 C Pickup Voltage Rated voltage 85 maximum at 20 C Dropout Voltage Rated voltage 10 minimum at 20 C Maximum Continuous Appl...

Page 3: ...4403 G 5m HS5E G4405 G H Main Circuit 1NC 1NC Lock Monitor Circuit 2NC Without 1m HS5E H4001 3m HS5E H4003 5m HS5E H4005 With 1m HS5E H4401 G 3m HS5E H4403 G 5m HS5E H4405 G J Main Circuit 1NC 1NC Lock Monitor Circuit 1NC 1NO Without 1m HS5E J4001 3m HS5E J4003 5m HS5E J4005 With 1m HS5E J4401 G 3m HS5E J4403 G 5m HS5E J4405 G The contact configuration shows the status when the actuator is inserte...

Page 4: ... F7Y001 3m HS5E F7Y003 5m HS5E F7Y005 With 1m HS5E F7Y401 G 3m HS5E F7Y403 G 5m HS5E F7Y405 G G Main Circuit 1NC 1NC Door Monitor Circuit 1NC 1NO Without 1m HS5E G7Y001 3m HS5E G7Y003 5m HS5E G7Y005 With 1m HS5E G7Y401 G 3m HS5E G7Y403 G 5m HS5E G7Y405 G H Main Circuit 1NC 1NC Lock Monitor Circuit 2NC Without 1m HS5E H7Y001 3m HS5E H7Y003 5m HS5E H7Y005 With 1m HS5E H7Y401 G 3m HS5E H7Y403 G 5m HS...

Page 5: ...d and the switch is locked Actuators are not supplied with the interlock switch and must be ordered separately Dual Safety Circuit Lock Mechanism Circuit Code Contact Configuration Indicator Cable Length Part No Spring Lock DD Main Circuit 1NC 1NC 1NC 1NC With 1m HS5E DD4401 G 3m HS5E DD4403 G 5m HS5E DD4405 G The contact configuration shows the status when the actuator is inserted and the switch ...

Page 6: ...m HS5E VA7Y405 G VB Door Monitor Circuit 1NC 1NO Lock Monitor Circuit 2NC 1m HS5E VB7Y401 G 3m HS5E VB7Y403 G 5m HS5E VB7Y405 G VC Door Monitor Circuit 2NC Lock Monitor Circuit 1NC 1NO 1m HS5E VC7Y401 G 3m HS5E VC7Y403 G 5m HS5E VC7Y405 G VD Door Monitor Circuit 2NC Lock Monitor Circuit 2NC 1m HS5E VD7Y401 G 3m HS5E VD7Y403 G 5m HS5E VD7Y405 G The contact configuration shows the status when the ac...

Page 7: ...ock Switch Door Stop Door Stop HS9Z A52 Actuator Actuator Cover Actuator Stop Interlock Switch Dimensions HS5E 4 G with indicator Horizontal Mounting Straight Actuator HS9Z A51 HS5E 44L G rear unlocking button Horizontal Mounting Straight Actuator HS9Z A51 21 5 27 ø30 7 7 13 4 106 M4 22 20 Rear Unlocking Button Rear Unlocking Button supplied with the switch 30 32 9 13 4 5 2 6 2 41 11 1 40 20 1 1 3...

Page 8: ...her supplied with the switch Rubber Bushing Actuator Stop Note The mounting center distance is set to 12 mm at factory When 20 mm distance is required adjust the distance by moving the rubber bushings The actuator has flexiblity to the direction indicated by the arrows When 20 mm distance is selected the actuator swings vertically 12 2 M4 Screw Actuator Mounting Hole Layout Straight with rubber bu...

Page 9: ... provide mounting holes on the mounting plate as shown below and use Rear Unlocking Button Kit HS9Z FL5 Note 2 See the table at right for choosing rear unlocking button kit ø18 Rear Unlocking Button Hole Note 16 to 30 33 25 5 60 5 Rear Unlocking Button Kit Mounting Hole Layout 2 or 4 M4 Screws Button released Button pressed unlocked 40 ø 4 0 31 5 ø10 4 27 3 21 3 30 16 25 5 33 60 5 73 Pin SUS Total...

Page 10: ... open Monitor Circuit unlocked 63 64 OFF open ON closed ON closed ON closed Solenoid Power A1 A2 all model OFF de energized ON energized ON energized OFF de energized The above contact configuration shows the status when the actuator is inserted and locked Main Circuit Connected to the control circuit of machine drive part sending interlock signals of the protective door Monitor Circuit Sends moni...

Page 11: ...zed OFF de energized OFF de energized ON energized Note 2 The above contact configuration shows the status when the actuator is inserted and locked Main Circuit Connected to the control circuit of machine drive part sending interlock signals of the protective door Monitor Circuit Sends monitoring signals of protective door open closed status or protective door lock unlock status 11 23 42 54 12 24 ...

Page 12: ...ntact configuration shows the status when the actuator is inserted and locked Main Circuit Connected to the control circuit of machine drive part sending interlock signals of the protective door 11 21 42 52 12 22 41 51 A2 A1 A1 A2 51 41 22 12 52 42 21 11 11 21 42 52 12 22 41 51 A2 A1 Main Circuit Door Monitor Actuator inserted Lock Monitor Solenoid OFF HS5E DD4 Main Circuit A1 A2 22 11 21 12 42 41...

Page 13: ... OFF open Solenoid Power A1 A2 all model OFF de energized ON energized ON energized OFF de energized The above contact configuration shows the status when the actuator is inserted and locked Monitor Circuit Sends monitoring signals of protective door open closed status or protective door lock unlock status 11 23 42 54 12 24 41 53 A2 A1 A1 A2 53 41 24 12 54 42 23 11 11 23 42 54 12 24 41 53 A2 A1 HS...

Page 14: ...Monitor Circuit locked 41 42 ON closed OFF open OFF open OFF open Monitor Circuit locked 51 52 ON closed OFF open OFF open OFF open Solenoid Power A1 A2 all model ON energized OFF de energized OFF de energized ON energized Note 2 The above contact configuration shows the status when the actuator is inserted and locked Monitor Circuit Sends monitoring signals of protective door open closed status o...

Page 15: ... switch and cause a breakdown Plug the unused actuator entry slot using the slot plug supplied with the interlock switch Do not store the interlock switches in a dusty humid or organic gas atmosphere Use proprietary actuators only When other actuators are used the interlock switch may be damaged Do not modify the actuator otherwise it will damage the interlock switch Do not open the lid of the int...

Page 16: ...orizontal Actuator When the door hinge is on the extension line of the interlock switch surface 50 mm 58 55 5 36 2 Door Hinge Door Hinge 50 mm Minimum Radius 70 m m Vertical Swing Horizontal Swing Vertical Swing Horizontal Swing 55 5 M inim um Radius 70 m m 38 Interlock Switch Mounting Hole Interlock Switch Mounting Hole 36 2 M inim um Radius 50 m m Door Hinge Door Hinge M inim um Radius When the ...

Page 17: ...r unlocking button supplied with the switch on the push rod on the back of the interlock switch and fasten the button using the M3 sems screw Rear unlocking button can be installed alone when the total thickness of mounting frame and panel is 6 mm or less When the total thickness of mounting frame panel and mounting plate is 23 to 53 mm use the rear unlocking button kit HS9Z FL5 sold separately HS...

Page 18: ...locking button by hand only Do not operate using a tool or with excessive force Do not apply force to the button from the direction other than the proper direction otherwise the button will be damaged Recommended Tightening Torque HS5E interlock switch 1 8 to 2 2 N m four M4 screws Note Rear unlocking button 0 5 to 0 7 N m Rear unlocking button kit 4 8 to 5 2 N m M5 screw Actuators HS9Z A51 1 8 to...

Page 19: ...lue White Blue White Brown White Brown Orange White Blue White Blue White Orange White Brown Orange White Brown White Blue White Blue White Brown White Orange White Brown Brown Orange White Brown White Blue White Blue White Brown White Orange White Brown Door Monitor Lock Monitor 64 63 52 51 52 51 62 61 34 33 22 21 31 32 22 21 52 51 22 21 11 12 42 41 41 42 12 11 11 12 42 41 41 42 12 11 11 12 42 41...

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