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720

HS5E Miniature Interlock Switches with Solenoid

Wire Identification

Wires can be identifi ed by color and a white line printed on the wire.

HS5E-V:  Wires of gray and gray/white insulation cannot be used.

• 

HS5E-DD: Wires of brown and brown/white insulation cannot be used.

• 

No.

Insulation

No.

Insulation

No.

Insulation

No.

Insulation

1

White

4

Blue

7

Blue/White

10

Pink/White

2

Black

5

Brown/White

8

Orange/White

11

Gray

3

Brown

6

Orange

9

Pink

12

Gray/White

Terminal Number Identification

When wiring, the terminal number of each contact can be identifi ed by wire color.

• 

The following table shows the identifi cation of terminal numbers.

• 

Main Circuit:

Monitor Circuit:

Monitor Circuit:

Monitor Circuit:

Monitor Circuit:

Monitor Circuit: Brown

Monitor Circuit: Orange

Monitor Circuit: Brown

Monitor Circuit: Orange

Monitor Circuit: Orange

Monitor Circuit: Orange

Monitor Circuit:

Monitor Circuit:

Blue

Orange

Blue

Blue

Blue

Blue

Blue

Blue

Blue

Blue

Orange

Orange

Monitor Circuit: 

Monitor Circuit: 

Monitor Circuit: 

Monitor Circuit: 

HS5E-A

HS5E-B

HS5E-C

HS5E-D

HS5E-F

HS5E-G

HS5E-H

HS5E-J

Main Circuit:

Main Circuit:

Main Circuit:

Main Circuit:

Main Circuit:

Main Circuit:

Main Circuit:

Circuit Diagram

Model

Main Circuit 

:

HS5E-DD

Main Circuit 

:

Orange/White

Orange

Orange/White

Orange

Brown/White

Brown/White

Brown

Brown/White

Blue/White

Blue/White

Brown/White

Brown

Orange/White

Blue/White

Blue/White

Orange/White

Brown

Orange/White

Brown/White

Blue/White

Blue/White

Brown/White

Orange/White

Brown

Brown

Orange/White

Brown/White

Blue/White

Blue/White

Brown/White

Orange/White

Brown

Door Monitor

Lock Monitor

64

63

52

51

52

51

62

61

34

33

22

21

31

32

22

21

52

51

22

21

11

12

42

41

41

42

12

11

11

12

42

41

41

42

12

11

11

12

42

41

53

54

41

42

12

21

11

22

24

11

23

12

42

41

52

51

(–)

53

54

(+)

41

42

12

23

11

24

A2

White

A1 Black

Orange/White

Blue/White

52

51

11

12

42

41

21

22

When wiring, cut unnecessary wires such as the dummy

• 

insulation (white) and any unused wires.

Instructions

Brown

Orange/White

Brown/White

Pink/White

Pink/White

Brown/White

Orange/White

Brown

Brown

Orange/White

Brown/White

Pink/White

Pink/White

Brown/White

Orange/White

Brown

Monitor Circuit:     Blue

Door Monitor

Lock Monitor

Monitor Circuit: Orange

Monitor Circuit: Orange

Monitor Circuit:      Orange

Monitor Circuit:       Orange

Monitor Circuit:

Monitor Circuit:

Monitor Circuit:

Monitor Circuit:

HS5E-VA

HS5E-VB

HS5E-VC

HS5E-VD

Monitor Circuit:     Blue

Monitor Circuit:     Blue

Monitor Circuit:     Blue

52

51

22

21

11

12

42

41

53

54

41

42

12

21

11

22

24

11

23

12

42

41

52

51

(–)

53

54

(+)

41

42

12

23

11

24

A2

White

A1 Black

Circuit Diagram

Model

Blue/White Pink

Pink

Blue/White

Blue/White Pink

Pink

Blue/White

Jacket

I

nsulation

Dummy

I

nsulation

2

2

1

1

10

12

9 11

8

7

6

4

3

3

4

5

6

7

8

5

HS5E-V

Other

The above contact confi guration shows the status when the 

• 

actuator is inserted and locked.

Summary of Contents for HS5E Series

Page 1: ... 1 000 000 operations minimum operating frequency 900 operations per hour load 24V AC DC 100mA Conditional Short circuit Current 50A 250V Use 250V 10A fast acting type fuse for short circuit protection Cable UL2464 HS5E V AWG22 12 core 0 3 mm2 core Others AWG21 8 core 0 5 mm2 core Cable Outside Diameter ø7 6 mm Weight approx 400g 1m cable 580g 3m cable 770g 5m cable Add 20g for rear unlocking butt...

Page 2: ...2 TÜV BG rating AC 15 0 5A 250V DC 13 0 22A 125V UL c UL rating Pilot duty AC 0 5A 125V Pilot duty DC 0 22A 125V Solenoid Unit Locking Mechanism Spring Lock Solenoid Lock Rated Operating Current 24V DC 100 duty cycle Rated Current 266 mA initial value Coil Resistance 90Ω at 20 C Pickup Voltage Rated voltage 85 maximum at 20 C Dropout Voltage Rated voltage 10 minimum at 20 C Maximum Continuous Appl...

Page 3: ...4403 G 5m HS5E G4405 G H Main Circuit 1NC 1NC Lock Monitor Circuit 2NC Without 1m HS5E H4001 3m HS5E H4003 5m HS5E H4005 With 1m HS5E H4401 G 3m HS5E H4403 G 5m HS5E H4405 G J Main Circuit 1NC 1NC Lock Monitor Circuit 1NC 1NO Without 1m HS5E J4001 3m HS5E J4003 5m HS5E J4005 With 1m HS5E J4401 G 3m HS5E J4403 G 5m HS5E J4405 G The contact configuration shows the status when the actuator is inserte...

Page 4: ... F7Y001 3m HS5E F7Y003 5m HS5E F7Y005 With 1m HS5E F7Y401 G 3m HS5E F7Y403 G 5m HS5E F7Y405 G G Main Circuit 1NC 1NC Door Monitor Circuit 1NC 1NO Without 1m HS5E G7Y001 3m HS5E G7Y003 5m HS5E G7Y005 With 1m HS5E G7Y401 G 3m HS5E G7Y403 G 5m HS5E G7Y405 G H Main Circuit 1NC 1NC Lock Monitor Circuit 2NC Without 1m HS5E H7Y001 3m HS5E H7Y003 5m HS5E H7Y005 With 1m HS5E H7Y401 G 3m HS5E H7Y403 G 5m HS...

Page 5: ...d and the switch is locked Actuators are not supplied with the interlock switch and must be ordered separately Dual Safety Circuit Lock Mechanism Circuit Code Contact Configuration Indicator Cable Length Part No Spring Lock DD Main Circuit 1NC 1NC 1NC 1NC With 1m HS5E DD4401 G 3m HS5E DD4403 G 5m HS5E DD4405 G The contact configuration shows the status when the actuator is inserted and the switch ...

Page 6: ...m HS5E VA7Y405 G VB Door Monitor Circuit 1NC 1NO Lock Monitor Circuit 2NC 1m HS5E VB7Y401 G 3m HS5E VB7Y403 G 5m HS5E VB7Y405 G VC Door Monitor Circuit 2NC Lock Monitor Circuit 1NC 1NO 1m HS5E VC7Y401 G 3m HS5E VC7Y403 G 5m HS5E VC7Y405 G VD Door Monitor Circuit 2NC Lock Monitor Circuit 2NC 1m HS5E VD7Y401 G 3m HS5E VD7Y403 G 5m HS5E VD7Y405 G The contact configuration shows the status when the ac...

Page 7: ...ock Switch Door Stop Door Stop HS9Z A52 Actuator Actuator Cover Actuator Stop Interlock Switch Dimensions HS5E 4 G with indicator Horizontal Mounting Straight Actuator HS9Z A51 HS5E 44L G rear unlocking button Horizontal Mounting Straight Actuator HS9Z A51 21 5 27 ø30 7 7 13 4 106 M4 22 20 Rear Unlocking Button Rear Unlocking Button supplied with the switch 30 32 9 13 4 5 2 6 2 41 11 1 40 20 1 1 3...

Page 8: ...her supplied with the switch Rubber Bushing Actuator Stop Note The mounting center distance is set to 12 mm at factory When 20 mm distance is required adjust the distance by moving the rubber bushings The actuator has flexiblity to the direction indicated by the arrows When 20 mm distance is selected the actuator swings vertically 12 2 M4 Screw Actuator Mounting Hole Layout Straight with rubber bu...

Page 9: ... provide mounting holes on the mounting plate as shown below and use Rear Unlocking Button Kit HS9Z FL5 Note 2 See the table at right for choosing rear unlocking button kit ø18 Rear Unlocking Button Hole Note 16 to 30 33 25 5 60 5 Rear Unlocking Button Kit Mounting Hole Layout 2 or 4 M4 Screws Button released Button pressed unlocked 40 ø 4 0 31 5 ø10 4 27 3 21 3 30 16 25 5 33 60 5 73 Pin SUS Total...

Page 10: ... open Monitor Circuit unlocked 63 64 OFF open ON closed ON closed ON closed Solenoid Power A1 A2 all model OFF de energized ON energized ON energized OFF de energized The above contact configuration shows the status when the actuator is inserted and locked Main Circuit Connected to the control circuit of machine drive part sending interlock signals of the protective door Monitor Circuit Sends moni...

Page 11: ...zed OFF de energized OFF de energized ON energized Note 2 The above contact configuration shows the status when the actuator is inserted and locked Main Circuit Connected to the control circuit of machine drive part sending interlock signals of the protective door Monitor Circuit Sends monitoring signals of protective door open closed status or protective door lock unlock status 11 23 42 54 12 24 ...

Page 12: ...ntact configuration shows the status when the actuator is inserted and locked Main Circuit Connected to the control circuit of machine drive part sending interlock signals of the protective door 11 21 42 52 12 22 41 51 A2 A1 A1 A2 51 41 22 12 52 42 21 11 11 21 42 52 12 22 41 51 A2 A1 Main Circuit Door Monitor Actuator inserted Lock Monitor Solenoid OFF HS5E DD4 Main Circuit A1 A2 22 11 21 12 42 41...

Page 13: ... OFF open Solenoid Power A1 A2 all model OFF de energized ON energized ON energized OFF de energized The above contact configuration shows the status when the actuator is inserted and locked Monitor Circuit Sends monitoring signals of protective door open closed status or protective door lock unlock status 11 23 42 54 12 24 41 53 A2 A1 A1 A2 53 41 24 12 54 42 23 11 11 23 42 54 12 24 41 53 A2 A1 HS...

Page 14: ...Monitor Circuit locked 41 42 ON closed OFF open OFF open OFF open Monitor Circuit locked 51 52 ON closed OFF open OFF open OFF open Solenoid Power A1 A2 all model ON energized OFF de energized OFF de energized ON energized Note 2 The above contact configuration shows the status when the actuator is inserted and locked Monitor Circuit Sends monitoring signals of protective door open closed status o...

Page 15: ... switch and cause a breakdown Plug the unused actuator entry slot using the slot plug supplied with the interlock switch Do not store the interlock switches in a dusty humid or organic gas atmosphere Use proprietary actuators only When other actuators are used the interlock switch may be damaged Do not modify the actuator otherwise it will damage the interlock switch Do not open the lid of the int...

Page 16: ...orizontal Actuator When the door hinge is on the extension line of the interlock switch surface 50 mm 58 55 5 36 2 Door Hinge Door Hinge 50 mm Minimum Radius 70 m m Vertical Swing Horizontal Swing Vertical Swing Horizontal Swing 55 5 M inim um Radius 70 m m 38 Interlock Switch Mounting Hole Interlock Switch Mounting Hole 36 2 M inim um Radius 50 m m Door Hinge Door Hinge M inim um Radius When the ...

Page 17: ...r unlocking button supplied with the switch on the push rod on the back of the interlock switch and fasten the button using the M3 sems screw Rear unlocking button can be installed alone when the total thickness of mounting frame and panel is 6 mm or less When the total thickness of mounting frame panel and mounting plate is 23 to 53 mm use the rear unlocking button kit HS9Z FL5 sold separately HS...

Page 18: ...locking button by hand only Do not operate using a tool or with excessive force Do not apply force to the button from the direction other than the proper direction otherwise the button will be damaged Recommended Tightening Torque HS5E interlock switch 1 8 to 2 2 N m four M4 screws Note Rear unlocking button 0 5 to 0 7 N m Rear unlocking button kit 4 8 to 5 2 N m M5 screw Actuators HS9Z A51 1 8 to...

Page 19: ...lue White Blue White Brown White Brown Orange White Blue White Blue White Orange White Brown Orange White Brown White Blue White Blue White Brown White Orange White Brown Brown Orange White Brown White Blue White Blue White Brown White Orange White Brown Door Monitor Lock Monitor 64 63 52 51 52 51 62 61 34 33 22 21 31 32 22 21 52 51 22 21 11 12 42 41 41 42 12 11 11 12 42 41 41 42 12 11 11 12 42 41...

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