Idex MICROPUMP EagleDrive MS, Installation, Operation And Warranty Information

Page 1: ...1 DOC No 8540 REV D INSTALLATION OPERATION AND WARRANTY INFORMATION EagleDrive TM EagleDriveTM MS EagleDriveTM EL Without Enclosure Without Enclosure ...

Page 2: ...language or transmitted in any form without the written consent of the publisher For further information contact your local Micropump distributor Every effort has been made to ensure that the information contained in this manual is accurate prior to printing However the products described in this manual are subject to continuous development and improvement and Micropump shall not be liable for any...

Page 3: ...e been subject to misuse negligence acts of God or the elements or any other form of casualty or 3 that have been repaired or altered outside Micropump s facility in a way so as in our judgment to affect performance or reliability The parties agree that the buyer s sole and exclusive remedy against Micropump shall be for repair or replacement of defective parts under the conditions stated above Th...

Page 4: ...the Micropump EagleDrive and common pump motor combinations Use the Guide when you have purchased a motor or pump motor combination This guide contains specific information for installation operation and maintenance of the EagleDrive and references some of the most common pump motor combinations This guide should be read in conjunction with the instructions provided with your specific pump General...

Page 5: ...lity 9 Electrical Connection 10 Lead Assignments 12 Operation 13 Manual Control Adjustment 14 Magnet Decoupling 15 Maintenance 15 Fault Isolation 16 Technical Specification 17 19 Notes 20 22 Table of Contents CAUTION NOTE Warning Hot Surface is used to alert the reader to a procedure or practice which if not followed correctly could result in personal injury due to contact with a hot surface Cauti...

Page 6: ...the product and compromise safety by creating high surface temperature CAUTION CAUTION CAUTION Corrosive Liquids Corrosive liquids may eventually produce leak paths around the sealing surfaces of the product The product should be inspected for leaks on a regular basis Flooding and Water Immersion The products covered by this guide are not designed to operate immersed in water Refer to the Technica...

Page 7: ...tput has 2 pulses per revolution The output frequency is multiplied by 30 to obtain RPM The main input power is 12 36 VDC from a class 2 SELV source There are two EagleDrive models the MS and EL Both models operate from 12 36 VDC with speed control input 0 5V square wave tachometer feedback and FWD REV capabilities Instructions for utilizing other speed input signals are provided in this manual Bo...

Page 8: ...e signs of damage If the pump head housing assembly and EagleDrive motor are supplied separately they will need to be assembled prior to the installation Insert the drive housing seal 1 into the groove in the face of the housing 3 Align the pump assembly flange 2 so that it fits into the matching recesses and rotate clockwise to engage the housing Secure using the two screws 4 supplied with the Ea...

Page 9: ...ble of supporting the combined weight of the pump and motor and provide a rigid support Bulkhead Mounting EL Model If mounting the pump EagleDrive assembly through a bulkhead insert the bulkhead o ring 1 into the groove in the face of the housing 3 Position the adaptor flange 2 through the bulkhead hole so that it does not interfere with the sealing of the bulkhead hole Secure the pump EagleDrive ...

Page 10: ...otor being connected and that the source is Class 2 or a Limited Power Source CAUTION Ensure that all electrical connections use a common earth ground to avoid hazardous ground loops Ensure that only power supplies having SELV specification are connected to the EagleDrive CAUTION Ensure that all associated equipment has a form of overcurrent protection If a fuse is used see table below for recomme...

Page 11: ...customer input end of the cable Using The Tachometer Output The tachometer output can be monitored using a frequency counter The tachometer output is 0 5V square wave pulse that occurs twice per pump drive revolution To convert the tachometer output to rpm multiply the output frequency Hz by 30 Inadvertent connection of the tachometer output green wire to ground or the supply voltage can cause dam...

Page 12: ...e proper supply voltage check power and ground connections 0 0 Over Temperature Operating Internal component temperature greater than 170º C Reduce load or increase cooling 0 0 Logic Fault Disabled Drive cannot locate the magnets inside the pump Ensure pump is correctly attached to EagleDrive 1 0 Internal Short Disabled Drive components have failed Reset EagleDrive by disconnecting and restoring p...

Page 13: ...l Signal In Yellow 0 5 VDC 4 Tachometer Out Green 5 V square wave 2 pulses per revolution 5 FWD REV Orange Forward float and insulate Reverse ground qww Not Connected Violet None 7 Error Out Blue Fault Signal 2 8 Error Out Brown Fault Signal 1 9 Shield Connected to Common EagleDrive Lead Wire Assignments The 0 5 VDC Control Signal In must be within 0 3 to 5 1 VDC or the motor will be irrepairably ...

Page 14: ...ed the pump should prime if it has not already been filled with fluid If the pump fails to prime stop the pump and fill the pump head with liquid Shut down Procedure Switch off the EagleDrive by first setting the external control signal input to the minimum value then switch off the power supply Check that the unit runs down in a steady manner Close the inlet and discharge valves Drain the pump if...

Page 15: ...ed with appropriate insulation 4 20mA Control Input 4 20mA Control Install a 250 Ohm resistor across the yellow Speed Input and black Common lead wires Applying current across this resistor will result in a commanded proportional speed from the Eagle Drive CAUTION Recommended Resistor VISHAY P N PTF65250R00AYBF ...

Page 16: ...supply input across the red Power In and black Common lead wires The potentiometer wiper is connected to the yellow Speed Input lead wire To increase speed rotate the potentiometer to increase voltage to the control line To decrease speed rotate the potentiometer to decrease voltage to the control line CAUTION Resistor 38 KOHM VISHAY CMF5038K300FHEB Potentiometer 10 KOHM VISHAY P16NP103KAB15 Recom...

Page 17: ...e pump internals must be properly decontaminated by suitably qualified personnel The Material Safety Data Sheet for the pumped liquid must be referred to for correct procedures and precautions to be followed when handling the liquid Micropump EagleDrive motors are designed to be maintenance free and require no adjustments To ensure the motor or pump motor assembly retains optimum performance maint...

Page 18: ...gid Relocate motor Pump loose on motor Tighten pump mounting bolts Pump is worn Replace or repair pump Tachometer Out lead is shorted to FWD REV lead Clear and isolate Tachometer Out lead from FWD REV lead NO TACHOMETER SIGNAL Cause Remedy No power to motor Ensure proper voltage has been applied to motor power leads Check leads to ensure no short circuits are present Improper wiring Check that the...

Page 19: ...2 78 3 16 3 95 1 50 CABLE EXIT 1 77 4X 20 1 89 51 2 17 32 UNLESS OTHERWISE SPECIFIED ALL VIEWS ARE THIRD ANGLE PROJECTION SOLIDWORKS 1 A 6DEC2012 P RODGERS P RODGERS 6DEC2012 EAGLE SHORT DRIVE HOUSING D 1426A This drawing embodies a proprietary design owned by Micropump Inc and is submitted under a confidential relationship Except for uses expressly granted in writing all rights are reserved by Mi...

Page 20: ...IEWS ARE THIRD ANGLE PROJECTION SOLIDWORKS 1 A 6DEC2012 P RODGERS P RODGERS 6DEC2012 EAGLE LONG DRIVE HOUSING D 1425A This drawing embodies a proprietary design owned by Micropump Inc and is submitted under a confidential relationship Except for uses expressly granted in writing all rights are reserved by Micropump Inc A Unit of IDEX Corporation 1 2 REFERENCE ASME Y14 5M 1994 FOR THE DIMENSIONING ...

Page 21: ...21 DOC No 8540 REV D EagleDrive Pump Configurations ...

Page 22: ...22 DOC No 8540 REV D Notes ...

Page 23: ...1 360 253 2008 Fax 1 360 253 2401 E mail info micropump idexcorp com Web www micropump com To purchase pumps parts or receive further information contact your local Micropump distributor or contact Micropump directly MICROPUMP AND THE MICROPUMP LOGO ARE TRADEMARKS OF MICROPUMP INC Your Micropump Distributor Is ...