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(C) IDM ENERGIESYSTEME GMBH

Installation instructions Hygienik 2.0

57

Declaration of Conformity

Ch

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8. Heating water

8.1. Heating water quality

Depending on the quality of the heating water, 
limescale (fi rmly adhering layer primarily consisting 
of calcium carbonate) may form, particularly on heat 
exchanger surfaces, i.e. in the event of a high calcium 
hydrogen carbonate content, there is the danger of 
increased limescale formation.
For this reason, we recommend softening / deminer-
alization in the case of systems with a water hardness 
, that is, a calcium hydrogen carbonate concentration 
Ca(HCO

3

)

2

, of more than 14°dH.

Contact your water supply company for information 
on the concentration of calcium hydrogen carbonate 
Ca(HCO

3

)

2

 in your heating water.

Multiply by 0.179 to convert “degrees German hard-
ness (°dH) to the unit mol/m

3

.

With increasing size of buffer storage tanks, the ratio 
between the limescale-forming constituents (due to the 
high heating water content) and boiler output (heat 
exchanger surface) becomes more and more unfavor-
able.

Examination of the limescale-forming constituents is 
necessary in such systems. Heating (thermal inhibition) 
of the heating water (see below) is always advisable.

From a concentration of 2.5 mol/m

3

 (corresponding 

roughly to 14°dH) upward and with performance 
ratios of over 20 l/kW, excessive limescale formation 
is possible, and appropriate countermeasures should 
be implemented.

8.2. Ther mal inhibition of heating water

To prevent concentration of the limescale-forming con-
stituents in individual areas of the heat exchanger, we 
recommend that after fi lling the system, as the last step 
of commissioning, you heat the tank content.
By setting the maximum boiler output (for example, the 
chimney sweep function) and maximum fl ow tempera-
tures for the consumers, limescale formation can be 
distributed evenly and in a targeted manner over the 
heat exchanger surfaces of the boiler.

The tank charging pump should be set to ON (manual 
operation) during the heating process. This ensures 
complete circulation of the water in the tank.

If the heating circuit temperatures allow this, the high 
fl ow temperature should also be pumped at full pump 
load through all heating circuits to ensure that all heat-
ing water is reached.

8.3. Treatment of the water in the heating 

system

To prevent damage caused by corrosion, sludge ac-
cumulation and limescale in the heating system, the 
water used to fi ll the tank and the heating system must 
be treated in accordance with VDI guideline 2035, 
EN 12828 and ÖNORM H5195.

The measures prescribed by these guidelines include 
the following:

Softening and demineralization

The most effective measures to prevent the formation of 
limescale are softening and demineralization. Calcium 
and magnesium ions are removed from the water.

Physical measures

These are aimed at preventing limescale formation 
using permanent magnetic or electrical fi elds.  There 
is currently no scientifi c verifi cation of the effectiveness 
and function of such measures.

Use of rainwater

A simple and inexpensive method of preventing 
limescale is the use of rainwater as heating water. 
Rainwater is virtually lime-free, but under certain cir-
cumstances may be acidic and have an aggressive 
effect on system components. It is advisable to test the 
pH value here. The pH value should lie between 8.2 
and 9.5.

Summary of Contents for HYGIENIK 2.0

Page 1: ...812556_Rev 3 Original Instructions THE ENERGYFAMILY Technical documentation Installation instruction HEAT PUMPS FROM AUSTRIA www idm energie at HYGIENIK 2 0 WITH HOT WATER STATION 2 0...

Page 2: ...oning 7 3 TECHNICAL DATA HYGIENIK 2 0 8 4 INSTALLATION 18 4 1 Installation conditions for the Hygienik 2 0 18 4 2 Installation location of the Hygienik 2 0 18 4 3 Connecting sockets of the Hygienik 2...

Page 3: ...2 4 TERRA SW Complete HGL Hygienik 2 0 with LSP circulation N_1 3 0 1 0 1 4 52 7 2 5 Aero ILM Complete HGL Hygienik 2 0 Termo N_1 12 7 2 5 1 0 53 7 2 6 TERRA ML 8 18 Complete HGL Hygienik 2 0 N_1 4 7...

Page 4: ...empty weight of the tank means an increased risk of accidents 1 4 Servicing and maintenance Regular maintenance as well as an inspection and servicing of all important system components ensure safe an...

Page 5: ...ning to the installation of pipeline systems and electrical compo nents and equipment as well as the infor mation in these installation instructions Water heaters with hot water module are assemblies...

Page 6: ...ec tion for hot water heating and in the lower area as a buffer storage tank The layer separate plate main tains temperature stratification in particular when using the Hygienik 2 0 with an iDM heat p...

Page 7: ...g water side Refer to DIN 4708 Part 2 for information on dimensioning Hot water stations are available with the following tapping outputs 25 l min 35 l min 50 l min 70 l min Single tapping volume This...

Page 8: ...ume at 45 C without LSP 2 l 525 525 866 866 966 966 Single tapping volume at 45 C with LSP 2 l 341 341 435 435 524 524 Tapping output l min 25 35 25 35 25 35 Performance index at tank temperature 52 C...

Page 9: ...ts 3 18 6 12 20 30 Max hotel rooms 3 15 6 10 15 25 Max showers at sport facilities 3 10 5 7 12 18 1 In accordance with EU Ord 812 2013 on the energy labeling of hot water storage tanks there is no ene...

Page 10: ...Single tapping volume at 45 C without LSP 2 l 2100 2100 2100 2100 Single tapping volume at 45 C with LSP 2 l 734 734 734 734 Tapping output l min 25 35 50 70 Performance index at tank temperature 52...

Page 11: ...rn hot water station R 1 3 Socket for electric heating immerser R 2 4 Socket for circulation lance or return circulation station R 1 5 Flow HGL resp domestic hot water or flow circulation station R 1...

Page 12: ...r electric heating immerser R 2 4 Socket for circulation lance or return circulation station R 1 5 Flow HGL resp domestic hot water or flow circulation station R 1 6 Flow heat pump R 1 7 Return heat p...

Page 13: ...ng immerser R 2 4 Socket for circulation lance or return circulation station R 1 5 Flow HGL resp domestic hot water or flow circulation station R 1 6 Flow heat pump R 1 7 Return heat pump R 1 Hygienik...

Page 14: ...ket for electric heating immerser R 2 5 Flow HGL resp domestic hot water R 1 6 Flow heat pump R 2 7 Return heat pump R 2 8 Flow second heat generator Solar R 1 Hygienik 1500 2 0 with without layer sep...

Page 15: ...heating immerser R 2 5 Flow HGL resp domestic hot water R 1 2 6 Flow heat pump R 2 7 Return heat pump R 2 8 Flow second heat generator Solar R 1 Hygienik 2000 2 0 with without layer separate plate It...

Page 16: ...5 1600 8 1 1 1 1 4 3 3 2 2 1100 4 7 1928 9 9 9 9 Front view Item Connection Dimension 1 Flange 4x DN100 PN6 2 Warm water station flow R 1 1 4 3 Warm water station return R 1 1 4 4 Electric heating imm...

Page 17: ...C IDM ENERGIESYSTEME GMBH Installation instructions Hygienik 2 0 17 Technical data Technical data Notes...

Page 18: ...ed based on the specific installation situation the routing of pipework and the size of the installation room The following table provides further information on the dimensions of the various storage...

Page 19: ...ip The insulation provided is positioned below the tank body For easier installation and to prevent the tank tilting have a second person lift the tank slightly Once the insulation of the base has bee...

Page 20: ...strip is hooked into the first catch and closed on the opposite side from bottom to top The insulation jacket is tightened using the hook strips until it lies snugly against the tank body When the ins...

Page 21: ...ce insulation facing inward Then fit the larger part with the plastic side facing outward Refer to the photos on the left side of this page The scope of delivery includes plugs fleece material and pol...

Page 22: ...capacity of 1500 l and 2000 l The 50 l and 70 l hot water stations can also be mounted on a wall Optional accessories Controller UVR 61 3 HEP Art No 173531 Heat meter for 25 l min and 35 l min Art No...

Page 23: ...The hot water station is connected at sockets 1 and 2 using the corrugated hoses Mounts as shown above are provided for installation of the hot water stations The holder for the hot water station must...

Page 24: ...ll with an additional retaining screw Once the hot water station has been fully set up in stall the flow return lines to the Hygienik Also install the plumbing pipes Working from the front slide the i...

Page 25: ...ery of the 50 l and 70 l hot water stations It is essential to fit these valves on the construction site if the hot water stations is to be mounted on the wall and not on the Hygienik 2 0 Ball valves...

Page 26: ...circulation module Art No 173500 can be installed with the 25l and 35l hot water stations Circulation pipe Remove plug Connect circulation pipe The circulation pipe is routed under the return line of...

Page 27: ...lve provided onto the pump Mount the circulation pump on the circulation pipe and attach to the bracket near the ball valve It is essential to observe the flow direction when installing the circulatio...

Page 28: ...t No 173534 can be installed with the 25l and 35l hot water stations Remove the brass pipe from the tank return and insert the metering unit of the heat meter The temperature sensor of the heat meter...

Page 29: ...delivery includes 2 brackets one for the 25l and 35l hot water stations and one for the 50l and 70l hot water stations Attach the bracket for the controller using the bore holes provided Remove the o...

Page 30: ...rom top to bottom via the installed flushing valves Connecting the hot water station electrically Electrical connection must be performed as shown in the enclosed electric circuit diagram 1 2 3 4 5 6...

Page 31: ...ed limit must also be changed as de scribed on page 41 The factory set parameters are stored in an EEPROM and are retained in the event of a power failure Note The parameters are set at the factory fo...

Page 32: ...cted together with a 3 15 A fuse Mains supply 230 V 50 Hz Power consumption max 3 W Note The system must be grounded in accordance with the regulations Resistance values of the PT1000 temperature sens...

Page 33: ...ollows Hot water supply not active 999 Hot water active 99 Depending on the program number it is only possible to select symbols from the top line of the basic display The corresponding symbol always...

Page 34: ...jacent window Press Set the code by pressing and the display begins to flash Using the button set Code 32 Confirm with The display stops flashing Press Controller program version may differ from the v...

Page 35: ...lows Press display begins to flash Change setting with or Save setting with display stops flashing Press Change Min limitation switch on threshold for sensor T1 collector sensor factory setting 30 C a...

Page 36: ...r sensor factory setting 4 0 K as follows Press display begins to flash Change setting with or Save setting with display stops flashing Press Change Differential switch on threshold for circulation pu...

Page 37: ...ve setting with display stops flashing Press Setting displaying the Year e g 2017 To change Press display begins to flash Change setting with or Save setting with display stops flashing Press Automati...

Page 38: ...r ON Return with display stops flashing Press Automatic operation of Output 2 not assigned To change Press display begins to flash Change setting with or OFF or ON Return with display stops flashing P...

Page 39: ...ress display begins to flash Change setting with or Confirm with display stops flashing Press Set the code by pressing and the display begins to flash Using the button set Code 64 Confirm with display...

Page 40: ...sensor is of type KTY Press AV 3 1 0 Averaging for sensor S3 over 1 0 seconds factory setting To change Press display begins to flash Change setting with or Save setting with display stops flashing Pr...

Page 41: ...setting with or Save setting with display stops flashing Press Sensor S6 digital input flow is a Digital sensor Press AV 6 1 0 Averaging for sensor S6 over 1 0 seconds factory setting To change Press...

Page 42: ...ct the adjacent window Press Language selection Deutsch is set To change Press display begins to flash Change setting with or Confirm with display stops flashing Press Set the code by pressing the dis...

Page 43: ...sensor 5 i e if the temperature increases at sensor 5 the speed is reduced and vice versa Factory setting AR I5 Press Set value of the absolute control factory setting 47 C To change Press display be...

Page 44: ...he PID_controller factory setting 5 To change Press display begins to flash Change setting with or Confirm with The display stops flashing Press Integral component of the PID_controller factory settin...

Page 45: ...for the plate heat exchanger pump factory setting 100 To change Press display begins to flash Change setting with or Confirm with The display stops flashing Press Start up delay set to 0 Press Current...

Page 46: ...the UVR 61 3 HEP Installation instructions Hygienik 2 0 46 Programming the UVR 61 3 HEP Chapter 06 PWM pump Yonos Para Configuration menu Fresh water Minimum speed 20 0 10V pump Stratos Para T2 Config...

Page 47: ...They are schematic diagrams and do not show the full range of components required When actually designing a system the speci c con ditions applicable standards and laws and the data and information i...

Page 48: ...1 TERRA SW Complete HGL Hygienik 2 0 direct heating circuit N_1 3 0 2 0 3 0 7 2 2 TERRA SW Complete Hygienik 2 0 3 heating circuits N_2 19 0 1 0 1 0 7 2 3 TERRA SW Complete HGL Hygienik 2 0 with LSP...

Page 49: ...rine circuit Throttle valve Available as an accessory At least 25 of the zones must remain open at all times if zone valves and direct circuits are used Exception In the case of systems with Navigator...

Page 50: ...At least 25 of the zones must remain open at all times if zone valves and direct circuits are used Exception In the case of systems with Navigator Pro no zones should remain open Installation layouts...

Page 51: ...W Complete without HGL technology RE OS FS HC A depth probe brine circuit Throttle valve HC module internal availabel as an accessory Available as an accessory Installation layouts Installation layout...

Page 52: ...plete HGL RE A HC A FS OS Brine circuit Throttle valve HC module internal availabel as accessory Available as an accessory Installation layouts Installation layouts 7 2 4 TERRA SW Complete HGL Hygieni...

Page 53: ...T T M T M T T T M B54 B64 B53 M44 4 M43 M34 4 M33 B63 A B M T P T T B51 M31 M41 B3 B3 38 8 8 B B41 B32 B3 B35 5 B B B3 B3 B3 3 B B B B 3 3 M7 M71 1 1 1 1 1 1 1 1 1 1 1 B3 B34 4 M M7 M73 3 M M M M63 B1...

Page 54: ...T B32 B61 B33 B35 B B B3 B41 B3 B38 8 M73 M M1 B34 M7 M 1 1 B51 M31 M41 B14 B48 B42 M M M22 M B1 Indoor unit OS HW CW RE A HC A FS Outdoor unit Refrigerant pipes Throttle valve HC module internal avai...

Page 55: ...M B54 B64 B53 M44 4 M43 M34 4 M33 B63 B A T T T T B32 B61 B51 M73 M63 M31 M41 B34 B B33 B45 B14 B38 B41 B48 M M M22 M B1 B42 HW CW TERRA AL Twin RE A OS FS HC A Switch cabinet Throttle valve HC modul...

Page 56: ...C IDM ENERGIESYSTEME GMBH 7 Installation layouts Installation instructions Hygienik 2 0 56 Installation layouts Installation layouts 7 2 8 TERRA AL 60 Max Hygienik 2 0 Termo N_2 14 7 2 5 1 0...

Page 57: ...anger we recommend that after lling the system as the last step of commissioning you heat the tank content By setting the maximum boiler output for example the chimney sweep function and maximum ow te...

Page 58: ...ot possible to tap warm drinking water although the temperature in the Hy gienik 2 0 is adequate check the follow ing system pressure should be approx 2 bar open top drain valve and check whether ther...

Page 59: ...EN 60529 EN 55014 1 2 EN 60204 1 EN 61000 3 2 3 3 Valid for the following products Hot water stations Hot water station 2 0 for a tapping volume of 25 l min Hot water station 2 0 for a tapping volume...

Page 60: ...G ON SITE SERVICE Our service technicians are happy to help on site Contact details for your regional customer service centre can be found on our website iDM Akademy PRAXISWISSEN F R VERKAUF UND TECHN...

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