IEF Werner Module 68, Operating Instructions Manual

Page 1: ...Original version EN Translation of the original instructions IEF Werner GmbH Wendelhofstra e 6 DE 78120 Furtwangen www ief werner de Operating instructions Product name Module 68 Product ID 1040579...

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Page 3: ...anufacturer IEF Werner GmbH Wendelhofstra e 6 DE 78120 Furtwangen Phone 49 7723 925 0 Fax 49 7723 925 100 www ief werner de info ief werner de Service Find your IEF service station on our website http...

Page 4: ...ctive sensor with fixing screws taken out of the parts list chapter 7 3 34 and graphic Figure 18and inserted in parts list 7 1 30 7 2 32and graphic Figure 15 Figure 16 New layout MAN_EN_1040579_Module...

Page 5: ...4 Installation of actuators 17 4 5 Wiring 18 4 5 1 Motors 18 4 5 2 Initiators 18 4 5 3 Technical Data of Initiators 19 4 5 4 Limit Switch 20 4 5 5 Technical Data 21 4 5 6 Tightening Torques for Screw...

Page 6: ...GmbH Wendelhofstra e 6 DE 78120 Furtwangen www ief werner de Erstellt von Frank Reichelt MAN_EN_1040579_Module 68_R2f doc 7 4 Module 68 gearbox TG 1000032 36 7 5 Clamping block complete Part No 525796...

Page 7: ...ive 2014 30 EU of the council dated 15 December 2004 for harmonisation of the legal provisions of the member states on electromagnetic compatibility Directive 2014 35 EU of the council dated 12 Decemb...

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Page 9: ...of Warning Notes DANGER Indicates danger Non observance of the safety provisions causes death WARNING Indicates potential danger Non observance of the safety provisions may cause death or severe inju...

Page 10: ...sembly disassembly or repair work Non observance of the safety provisions may cause death WARNING Linear modules must only be operated with their protective device s Linear modules always have to be o...

Page 11: ...von Frank Reichelt MAN_EN_1040579_Module 68_R2f doc 2 2 1 Special Hazard Warnings In addition this Original User s Manual also contains the following special hazard warning WARNING Danger from crushi...

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Page 13: ...dling systems can be developed as well The areas of application of module 68 or module 68 D are accordingly diverse They range from Stop adjustment in the wood industry Automated assembly lines Joinin...

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Page 15: ...n position is optional this means the linear module 68 can be used horizontally as well as vertically NOTICE In the vertical installation position use only motors with spring operated brake to prevent...

Page 16: ...eichelt MAN_EN_1040579_Module 68_R2f doc 4 3 Attachment Module 68 and module 68 D are generally attached to the carriage The basic body moves freely Special connections screws see Figure 5 below are p...

Page 17: ...4 4 Installation of actuators Actuators pick up modules cylinders etc to be installed on the Module 68 are usually attached to the linear unit using the drill template see Figure 6 below on the end pl...

Page 18: ...nitiators Inductive proximity switches PNP normally closed are used as standard stroke limitation switches NOTICE The stroke limitation switches are not safety limitation switches according EN60204 1...

Page 19: ...ators Parameter Value Operating voltage incl residual ripple 10 30 VDC 15 Current load capacity Ia 299 mA Voltage drop at Ia max 2 5 V Switching frequency 1000 Hz Own current consumption 15 mA Nominal...

Page 20: ...Frank Reichelt MAN_EN_1040579_Module 68_R2f doc 4 5 4 Limit Switch The limit position switch is assigned as follows Pin No Assignment IEF Werner cables 1 24 V brown 2 Limit switch negative direction...

Page 21: ...5 M8 21 0 M10 41 0 M12 71 0 4 5 7 Technical Data of the Linear Module 68 Parameter Value Module 68 Module 68 D Repeating accuracy 0 04 mm 0 15 Weight without motor at stroke 0 4 55 kg 5 85 kg Weight...

Page 22: ...radius rmin for cable routing chains is calculated for IEF Werner cables according to the following formula rmin 10 x cable diameter When different cables are used EN 60204 must be observed In additi...

Page 23: ...erner de Erstellt von Frank Reichelt MAN_EN_1040579_Module 68_R2f doc 4 5 9 Type plate The type label of the Module 68 is attached on following position Figure 12 Position of type plate A Type plate M...

Page 24: ...ad to increased wear at the gear and or thermal problems The precision of the linear unit is influenced by the reverse play of the gears Example The gear reverse play S is 9 angle minutes How high is...

Page 25: ...aintenance components All roller elements were provided with lifetime lubrication in the factory To avoid danger of over lubrication of the linear bearings no external lubrication nipples were attache...

Page 26: ...ief werner de Erstellt von Frank Reichelt MAN_EN_1040579_Module 68_R2f doc 5 4 Drive unit Always observe the installation size for the drive unit See Figure 14 below and Figure 15 31 drawing item 100...

Page 27: ...shafts corroded Replace guide shafts replace linear bearing if required lubricate guide shafts more often Guide shafts worn Replace guide shafts replace all linear bearings check load protect linear...

Page 28: ...ired Solder connection on socket has come loose Solder on wires Motor connected incorrectly Check and change connector assignment if required Motor defective Replace motor Error in power electronics o...

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Page 30: ...6820 Carriage complete 50 Flange plate depending on motor 60 25626 Retaining plate 70 725163 Installation plug round type SFV 50 6 80 725164 Angled coupling type WKV 50 6 90 TG1000041 Motor and motor...

Page 31: ...ating instructions 31 38 IEF Werner GmbH Wendelhofstra e 6 DE 78120 Furtwangen www ief werner de Erstellt von Frank Reichelt MAN_EN_1040579_Module 68_R2f doc Figure 15 Module 68 installation variant 1...

Page 32: ...27008 End plate 20 1080057 Belt tensioner 30 TG1000023 Basic body 40 526820 Carriage complete 60 25626 Retaining plate 70 725163 Installation plug round type SFV 50 6 80 725164 Angled coupling type W...

Page 33: ...ating instructions 33 38 IEF Werner GmbH Wendelhofstra e 6 DE 78120 Furtwangen www ief werner de Erstellt von Frank Reichelt MAN_EN_1040579_Module 68_R2f doc Figure 17 Module 68 installation variant 3...

Page 34: ...late 20 25631 Shaft 30 525181 Clamping block complete type module 105 10 30332 Clamping block See Figure 21 38 20 1000466 Linear bearing 30 26481 Damper 40 100492 Fixing screw 40 525796 Clamping block...

Page 35: ...68 Operating instructions 35 38 IEF Werner GmbH Wendelhofstra e 6 DE 78120 Furtwangen www ief werner de Erstellt von Frank Reichelt MAN_EN_1040579_Module 68_R2f doc Figure 18 Carriage module 68 explod...

Page 36: ...1040579_Module 68_R2f doc 7 4 Module 68 gearbox TG 1000032 Drawing item Part No Designation 10 526645 Motor flange assembly 20 Gear toothed belt 30 Driven toothed disc 40 527263 Clamping set type 15 2...

Page 37: ...8 Operating instructions 37 38 IEF Werner GmbH Wendelhofstra e 6 DE 78120 Furtwangen www ief werner de Erstellt von Frank Reichelt MAN_EN_1040579_Module 68_R2f doc Figure 19 Belt drive module 68 explo...

Page 38: ...elt MAN_EN_1040579_Module 68_R2f doc 7 5 Clamping block complete Part No 525796 Figure 20 Clamping block module 68 exploded view see Carriage Module 68 Part no 526820 34 drawing item 40 7 6 Clamping b...