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13 

Technical data 

Electrical design 

Safety contacts 

4 NC 

Auxiliary contact 

2 NO 

Type of contact 

snap-action contacts   

Contact material 

silver 

Switching capacity 

AC: 240 V/3 A, 120 V/6 A, inductive 
DC: 24 V/2.5 A, inductive 

Max. switching voltage/switching capacity  

240 V/720 VA 

Minimum load 

5 V, 5 mA DC 

Thermal current 

10 A 

Rated Insulation voltage 

500 V 

Short-circuit / overload protection 

external fuse 10A (FF) 

Connection 

terminal up to 2.5 mm 

2

 

Mechanical design 

Fixing elements  

4 x M5 screws 

Mounting position 

as required 

Cable entry 

4 x M20 

Max. rope length 

125 m 

Activation force (on rope) 

< 125 N 

Tension force for operating position (axial) 

130 N (between switches) 

Switching contacts 

to IEC / EN 60947-5-1 

Mechanical life 

> 1,000,000 activations 

Function display 

Operation 

LED green 

Error 

LED red, flashing 

current load LED 

15 mA 

 

Ambient temperature  

-25...80 °C 

Protection rating 

IP 67 

Vibration resistance 

10 - 500 Hz 

Shock resistance 

15g 11ms 

Housing material 

die-cast aluminum 

Housing colour 

yellow 

Weight 

1100 g 

 

 

Summary of Contents for ZB0052

Page 1: ...Operating instructions Safety Rope Emergency Stop Switches ZB0052 ZB0053 ZB0072 ZB0073 7390878 04 06 2020 UK...

Page 2: ...ction and electrical connection 4 3 Operating and display elements 5 4 Installation 6 5 Function 8 5 1 Maintenance requirement 8 6 Electrical connection 9 7 Safety characteristics 12 8 Technical data...

Page 3: ...any tampering with and or modification to the product will void any manufacturer s liability The unit must be installed connected and put into operation by a qualified electrician trained in safety t...

Page 4: ...operation and maintenance Important note The products described here are designed to be components of a safety oriented machine or control system A complete safety related system normally includes se...

Page 5: ...5 3 Operating and display elements 1 red E stop 2 blue reset button 3 dual LED 4 rope tension indicator Rope tension indicator Indicator shown with steel rope properly adjusted...

Page 6: ...ation travel can be reached Eye bolts have to be installed between the switches across the whole length of the rope at a distance of min 2 5m to max 3m If this cannot be achieved due to conveyor layou...

Page 7: ...mushroom shaped E stop button Check the individual emergency stop switches and reset them to ensure proper functioning of the control circuits The typical operating conditions for a successful operat...

Page 8: ...resetting the E stop signal the cause of the activation has to be determined Reset is only possible with correct rope tension position indication in middle position The max rope length also depends on...

Page 9: ...ement 0 mm 3 5 mm 14 5 mm 17 0 mm 4 NC 2 NO Rope slack Tension range Rope pulled 11 12 21 22 33 34 41 42 51 52 63 64 contact open contact closed Contact travels safety rope emergency stop switch 24 V...

Page 10: ...amming sample Data bits Data bit D3 D2 D1 D0 In Out SI 2 SI 2 SI 1 SI 1 O 1 Activated input channel Bit sequence D3 D0 SI 1 XX00 SI 2 00XX SI 1 and SI 2 0000 none XXXX Activated alarm outputs Bit sequ...

Page 11: ...11 110 V AC LED 110 V AC on terminal 1 red LED display flashing red 110 V AC on terminal 3 green LED display permanently green 0V on terminal 2 black Installation sample...

Page 12: ...unction in accordance with EN 13850 For the PFD PFH values and the MTTFd values of the other components see the respective documentation Explanation of the abbreviations PL Performance Level Capabilit...

Page 13: ...10A FF Connection terminal up to 2 5 mm 2 Mechanical design Fixing elements 4 x M5 screws Mounting position as required Cable entry 4 x M20 Max rope length 125 m Activation force on rope 125 N Tension...

Page 14: ...14 9 Scale drawing ZB0052 ZB0072 Dimension in mm ZB0053 ZB0073 Dimension in mm...

Page 15: ...nsioner kit stainless steel rope length 10 m ZB0056 Rope tensioner kit stainless steel rope length 20 m ZB0057 Rope tensioner kit stainless steel rope length 50 m ZB0058 Rope tensioner kit stainless s...

Page 16: ...lass 2 only Earth bonding terminal inside enclosure if required Hints for AS4024 3610 conveyors Information with regard to AS4024 1 2014 1 Perpendicular force to operate the switches midway between ey...

Page 17: ...17 12 Approvals certificates EC declaration of conformity UL cULus AS NSZ 4024 1...

Page 18: ...ifm electronic kft 9028 Gy r Tel 36 96 518 397 IE ifm electronic Ltd Dublin 22 Tel 353 1 461 3200 IL ifm electronic Ltd 4486400 Tzur Yigal Tel 972 0 74 7671700 IN ifm electronic India Private Limited...

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