IFM CR710S, Original Operating Instructions

Page 1: ...Original operating instructions ecomatController CR710S CR711S 80275324 00 06 2019 UK P_MZ_e100_0094...

Page 2: ...stening 10 6 Electrical connection 11 6 1 Wiring 11 6 2 Connection technology 12 6 3 Shield connection 13 6 4 Fuses 14 6 5 Laying of the supply and signal cables 15 6 5 1 GND connections 16 6 6 Analog...

Page 3: ...stics 32 8 1 5 Connectors 35 8 1 6 ST A wiring 36 8 2 CR711S 37 8 2 1 Mechanical and electric data 37 8 2 2 Test standards and regulations 40 8 2 3 ST A input characteristics 41 8 2 4 ST A output char...

Page 4: ...buttons or indications Cross reference Important note Non compliance may result in malfunction or interference Information Supplementary note 1 2 Warnings used WARNING Warning of serious personal inj...

Page 5: ...e system Read this document before setting up the product and keep it during the entire service life The product must be suitable for the corresponding applications and environmental conditions withou...

Page 6: ...d minus terminals of the batteries Disconnect all contacts of the device from the on board system prior to welding on the vehicle or machine Connect the earth terminal of the welding device directly t...

Page 7: ...ty functions can be implemented the following applies safe state power free state power free output switched off For the supply of the controller on board system PELV power supply 6 Electrical connect...

Page 8: ...radiation 4 Items supplied 1 ecomatController CR71xS 1 screw for the shield connection 4 protective covers 1 original operating instructions CR71xS ident no 80275324 CE declaration of conformity In th...

Page 9: ...h can become conductive caused by occasional condensation or hand perspiration DIN EN 60664 1 5 3 Heat dissipation CAUTION The housing can heat up considerably Risk of burns During installation ensure...

Page 10: ...d 5 5 Fastening Fix the controller to a flat surface using 4 zinc plated M6 screws Tightening torque 10 2 Nm E P F O P_MZ_e100_0093 S 18 47 68 4 18 47 206 219 250 271 6 4 M12x1 LEDs 1 2 Installation T...

Page 11: ...condary circuit with max 32 V DC supplied from the mains circuit up to 300 V of overvoltage category II GND of the supply is connected via EMC suppression capacitors on the shield connection metal hou...

Page 12: ...ive low voltage PELV according to the technical data and national regulations The supply is directly transferred to the connected sensors actuators without electrical separation Connect all required s...

Page 13: ...connection The RS 232 interface serves only as a service interface e g for firmware updates Provide all outgoing cables with a strain relief 200 mm behind the cable entry 6 3 Shield connection EPS So...

Page 14: ...ting element 6 4 Fuses The individual electric circuits must be protected in order to protect the whole system Automotive spade type fuses are recommended Connection Nominal value fuse Required trigge...

Page 15: ...tion of the supply and signal cables X not permitted example CR711S 1 GND star point Bridging of connections in the connectors is not permitted RESET COM is a service input see programming manual For...

Page 16: ...e CAN bus is internally protected against short circuit to VBB and GND For CAN cables 30 m ensure appropriate protection against surge e g shielded cables 6 5 1 GND connections Connect the GND1 2 and...

Page 17: ...gh side CSO pulse width modulation low side CSI pulse width modulation current controlled resistor input supply output group supply controller controller VBB 30 nn VBB 15 nn VBB 0 nn VBB 1 nn VBB 2 nn...

Page 18: ...ND SYS nn GND 1 2 nn input R nn input R nn GNDANA nn nn GNDRES Shield supply Connection of the resistor inputs R Connect GNDRES to the GND of the signal source Do not connect GNDRES to other GND conne...

Page 19: ...GND SYS nn GND 1 2 nn input BH FRQH nn input BH FRQH nn GNDANA nn nn GNDRES Shield 1 supply Connection of the high side inputs BH FRQH 1 Connection for 3 wire sensors Connect the GND of the signal sou...

Page 20: ...f the analogue outputs A The controller can be connected to the following loads resistive loads The connected load must not exceed the maximum permissible values of the respective output 8 Technical d...

Page 21: ...BB 15 nn VBB 0 nn VBB 1 nn VBB 2 nn Shield output nn output nn output nn GND SYS nn GND 1 2 GND SYS GND RES GND ANA GND OVA GND 1 2 nn load load load GNDOVA nn nn nn nn nn nn 1 supply Connection of th...

Page 22: ...f the controller and the loads actuators via the common GND star point see image above This ensures that in case the line to the battery is interrupted the loads are no longer connected to GND either...

Page 23: ...Connection of the low side digital outputs PWML BL The controller can be connected to the following loads resistive loads capacitive loads adapt diagnostic settings to the load see programming manual...

Page 24: ...utput nn controller VBB 30 nn VBB 15 nn VBB 0 nn VBB 1 nn VBB 2 nn GND SYS nn GND 1 2 nn input 24 V 12V nn input nn GNDANA nn nn input nn sensor sensor sensor load load load GNDOVA Shield nn GNDRES Ex...

Page 25: ...t up see the programming manual Required components suitable CODESYS version CODESYS plug ins CODESYS package for the controller firmware note check firmware version release notes To program the contr...

Page 26: ...n Mechanical data Housing closed screened metal housing with screw xing Dimensions H x W x D 219 x 203 x 47 mm Installation xing with 4 M6 screws Connection 1 connector 81 poles locked mechanical reve...

Page 27: ...ial interface Baud rate Topology RS 232 9 6 115 2 kbit s default 115 2 kbit s point to point max 2 participants master slave connection Ethernet interface Transmission rate Protocols 1 interface with...

Page 28: ...PLC no application 2 Hz run red 10 Hz error application serious error yellow 2 Hz debug run on debug stop ETH0 green ashing data transmission Ethernet on Ethernet connection ok no data transmission E...

Page 29: ...y level IV function state A Pulse 3b severity level IV function state A Pulse 4 severity level IV function state A Pulse 5 severity level III function state A data valid for the 24 V system Pulse 4 se...

Page 30: ...20 mA A Input resistance 298 Range diagnostics min max 0 mA 20 mA default Accuracy 1 5 FS Voltage input 0 10 V A Input resistance 67 6 k Range diagnostics min max 0 V 10 V default Accuracy 1 FS Voltag...

Page 31: ...asuring range to detect short circuit to VBB and short circuit to GND wire break Digital resistor inputs IN RESISTOR B Digital input BL Input resistance 3 2 k Switch on level 0 7 VBB30 Switch o level...

Page 32: ...20 2000 Hz per channel Pulse pause ratio 1 1000 adjustable via software Resolution 1 at 20 250 Hz Range diagnostics min max 0 A 4 A default PWM output PWML Output frequency 20 500 Hz per channel Puls...

Page 33: ...05 Switching voltage 8 32 V DC Switching current 0 025 2 5 A Protective circuit for inductive loads integrated Accuracy current feedback 5 FS Diagnostics current feedback con gurable minimum and maxim...

Page 34: ...emiconductor outputs each Forced controlling by means of hardware and additional controlling by means of user program Switching current 0 1 12 A Current diagnostics excessive current 12 A Short circui...

Page 35: ...roduct Scale Frame Size 8 CAN1 RS 232 ETH1 ETH0 CAN0 ST A CAN0 M12 socket 5 poles A coded 1 not used 2 not used 3 GND_COM 4 CAN0_H 5 CAN0_L CAN1 RS 232 M12 socket 5 poles A coded 1 RS 232_TxD 2 RS 232...

Page 36: ...L S 47 IN0401 R BL S S S 38 IN0900 R BL 39 IN0901 R BL 15 VBB 15 terminal 15 ignition GND Supply Con A 22 OUT0006 PWMH L PWMI BH L 4 A H 23 OUT0007 PWMH L PWMI BH L 4 A H 12 OUT0106 PWMH L PWMI BH L 4...

Page 37: ...ntation of a central or decentrali sed system design Mechanical data Housing closed screened metal housing with screw xing Dimensions H x W x D 219 x 203 x 47 mm Installation xing with 4 M6 screws Con...

Page 38: ...ransmission Serial interface Baud rate Topology RS 232 9 6 115 2 Kbits s default 115 2 Kbits s point to point max 2 participants master slave connection Ethernet interface Transmission rate Protocols...

Page 39: ...on Safety PLC no application 2 Hz run red 10Hz error application serious error yellow 2 Hz debug run on debug stop ETH0 green ashing data transmission Ethernet on Ethernet connection ok no data transf...

Page 40: ...level IV function state A Pulse 3b severity level IV function state A Pulse 4 severity level IV function state A Pulse 5 severity level III function state A data valid for the 24 V system Pulse 4 sev...

Page 41: ...rent input 0 20 mA A Input resistance 298 Range diagnostics min max 0 mA 20 mA default Accuracy 1 5 FS Voltage input 0 10 V A Input resistance 67 6 k Range diagnostics min max 0 V 10 V default Accurac...

Page 42: ...short circuit to GND wire break Digital resistor inputs IN RESISTOR B Digital input BL Input resistance 3 2 k Switch on level 0 7 VBB30 Switch o level 0 3 VBB30 Accuracy BL 1 FS Range diagnostics min...

Page 43: ...characteristics Control systems Abbreviations A BH BL FRQL H PWMH PWML PWMI R VBB0 2 VBB30 analogue binary high side CSO binary low side CSI frequency pulse inputs con gurable low side CSI high side C...

Page 44: ...WMH Output frequency 20 2000 Hz per channel Pulse pause ratio 1 1000 adjustable via software Resolution 1 at 20 250 Hz Range diagnostics min max 0 A 4 A default PWM output PWML Output frequency 20 500...

Page 45: ...202 OUT0204 Switching voltage 8 32 V DC Switching current 0 025 2 5 A Protective circuit for inductive loads integrated Accuracy current feedback 1 FS Diagnostics current feedback con gurable minimum...

Page 46: ...ware Resolution 1 FS at 20 250 Hz Range diagnostics min max 0 A 2 5 A default ST A OUT3000 for sensors and joysticks 0 V 5 V 400 mA 10 V 200 mA accuracy 5 minimum current 10 mA short circuit proof and...

Page 47: ...Product Scale Frame Size 8 CAN1 RS 232 ETH1 ETH0 CAN0 ST A CAN0 M12 socket 5 poles A coded 1 not used 2 not used 3 GND_COM 4 CAN0_H 5 CAN0_L CAN1 RS 232 M12 socket 5 poles A coded 1 RS 232_TxD 2 RS 23...

Page 48: ...VBB 15 terminal 15 ignition GND Supply ST A L L L L L L L L L 22 OUT0006 PWMH L PWMI BH L 4 A H 23 OUT0007 PWMH L PWMI BH L 4 A H 12 OUT0106 PWMH L PWMI BH L 4 A H 13 OUT0107 PWMH L PWMI BH L 4 A H 7...

Page 49: ...y components which can be maintained by the user The device must only be repaired by the manufacturer Clean the device using a dry cloth Dispose of the device in accordance with the national environme...