IFM SD1540, Operating Instructions Manual

Page 1: ...Operating instructions Flow meter compressed air SD1540 80290306 01 09 2020 UK...

Page 2: ...antity monitoring via preset counter 11 4 5 Measured value damping 12 4 6 Low flow cut off 12 4 7 Simulation 12 4 8 Colour of the characters in the display 13 4 9 IO Link 14 4 9 1 Additional functions...

Page 3: ...ring by preset counter OUT1 or OUT2 37 10 3 3 Manual counter reset 37 10 3 4 Time controlled counter reset 38 10 3 5 Deactivation of the counter reset 38 10 3 6 Counter reset using an external signal...

Page 4: ...s 44 10 7 1 Read min max values 44 10 7 2 Simulation 44 11 Operation 45 12 Error correction 45 13 Maintenance repair and disposal 47 14 Factory setting 48 1 Preliminary note Detailed instructions tech...

Page 5: ...facturer of the system Read this document before setting up the product and keep it during the entire service life The product must be suitable for the corresponding applications and environ mental co...

Page 6: ...lorimetric measuring system the measured signals are evaluated by the electronics The unit detects the pressure and the media temperature as additional process values The unit features an IO Link inte...

Page 7: ...g status if it is above or below the set switching limits flow temperature or pressure Hysteresis or window function can be selected Example of volumetric flow monitoring Hysteresis function Window fu...

Page 8: ...termines at which measured value the output signal is 20 mA Minimum distance between ASP2 and AEP2 20 of the final value of the measuring range If the measured value is outside the measuring range or...

Page 9: ...one 4 display range 5 measuring range 6 scaled measuring range Q flow P pressure T temperature MAW initial value of the measuring range for non scaled measuring range With setting of a low flow cut fo...

Page 10: ...ic flow quantity every 10 minutes After a power failure this value is available as the current meter reading If a time controlled reset is set the elapsed time of the set reset interval is also saved...

Page 11: ...Output Counter reset 1 OFF 10 3 5 The output switches when the volumetric flow quantity set with ImPS has been reached The output remains switched until the counter reset The preset counter is only re...

Page 12: ...this function the process values flow temperature pressure and meter read ing of the totaliser are simulated and their signal chain is reviewed When the parameters cr UL UL OL und cr OL are set the p...

Page 13: ...ed to green or vice versa Fig 2 r cF red display colour between the limits cFL cFH G cF green display colour between the limits cFL cFH cFL cFH MAW MEW cFL lower limit cFH upper limit MAW initial valu...

Page 14: ...d software can be found at www ifm com 4 9 1 Additional functions via IO Link Noise immune signal transmission without measured value losses Remote parameter setting of the unit Transmission of the pa...

Page 15: ...ert the unit into a G1 process adapter and tighten the nut Tightening torque max 50 Nm Ensure that the unit is correctly oriented 5 1 Installation location Install the unit downstream of the cold drye...

Page 16: ...rtical any position fig 1 2 pipe length horizontal unit vertical fig 3 4 unit on side pipe length right fig 5 Avoid the installation position in fig 6 unit on side pipe length left If the flow rate is...

Page 17: ...ng notes on welding of the E40195 process adapter into the pipe Drill a hole for the process adapter into the pipe and remove all burrs Align the adapter with the alignment mark at a max offset of 2 t...

Page 18: ...hing signal for volumetric flow switching signal for temperature switching signal for pressure switching signal for preset counter pulse signal for quantity meter IO Link OFF 2 OUT2 InD switching sign...

Page 19: ...ples 2 x positive switching 2 x negative switching L L 3 BU 4 BK 2 WH 1 BN L L 3 BU 4 BK 2 WH 1 BN 1 x positive switching 1 x analogue 1 x negative switching 1 x analogue L L 3 BU 4 BK 2 WH 1 BN L L 3...

Page 20: ...Display of the parameters and parameter values 4 and buttons Select parameter Change parameter value hold button pressed Change of the display unit in the normal operating mode RUN mode Lock Unlock bu...

Page 21: ...changes between the standard indication and two other views After 30 s the device returns to the standard display Running 20 0 m3 h 1 Running Last Totaliser 0 00 l Time since reset 3 Running 20 0 m3...

Page 22: ...EF rES rTo Info OUT1 OUT2 CFG MEM DIS COLR SIM ImPS1 ImPR1 AEP2 ASP2 SP2 rP2 FH2 FL2 ImPS2 ImPR2 DIn2 Explanation of the parameters 8 4 Submenu OUT1 and 8 5 Submenu OUT2 The displayed parameters chang...

Page 23: ...on and setting options rES restore factory setting rTo reset of the totaliser Info display device information OUT1 configuration output 1 OUT2 configuration output 2 CGF configuration basic settings M...

Page 24: ...24 8 4 Submenu OUT1 Main menu rES rTo Info OUT1 OUT2 CFG MEM DIS COLR SIM EF SEL1 ou1 dS1 dr1 FOU1 OUT1 OU On OFF Hno Hnc Fno Fnc ImP OFF TEMP PRES FLOW rP1 SP1 FH1 FL1 ImPS1 ImPR1...

Page 25: ...ion normally closed ImP consumed quantity monitoring totaliser function OFF output OFF of high impedance SP1 set point for OUT1 rP1 reset point for OUT1 FH1 upper limit value for OUT1 FL1 lower limit...

Page 26: ...OUT1 OUT2 CFG MEM DIS COLR SIM EF SEL2 ou2 FOU2 OUT2 OU On OFF Hno Hnc Fno Fnc In D ImP I OFF TEMP FLOW PRES AEP2 ASP2 SP2 rP2 FH2 FL2 ImPS2 ImPR2 DIn2 dS2 dr2 The displayed parameters change when the...

Page 27: ...In D input for external counter reset signal OFF output OFF of high impedance ASP2 analogue start point for OUT2 AEP2 analogue end point for OUT2 SP2 set point for OUT2 rP2 reset point for OUT2 FH2 u...

Page 28: ...28 8 6 Submenu CFG Main menu rES rTo Info OUT1 OUT2 CFG MEM DIS COLR SIM EF CFG uni T C F LFC rEF P coF rEF T dAP F dAP P uni F m3 min m s ft3 h ft3 min ft s m3 h uni P kPa bar psi P n PnP nPn diA...

Page 29: ...mping for volumetric flow dAP P measured value damping for pressure P n output logic diA Indication of the internal pipe diameter in mm LFC low flow cut off rEF P standard pressure to which the measur...

Page 30: ...bmenus MEM DIS Main menu rES rTo Info OUT1 OUT2 CFG MEM DIS COLR SIM EF DIS diS L L3 TP L2 Totl L4 diS U d1 d2 d3 diS R 0 90 180 270 diS B 25 50 75 100 OFF Lo P Hi P Lo T Hi F Hi T Lo F MEM L2 Temp L2...

Page 31: ...Explanation submenu DIS Parameter Explanation and setting options diS L standard process value display L1 current process value for volumetric flow L2 Temp current process value for flow and temperat...

Page 32: ...IM EF COLR cFH T cFH F cFL F cFL T coL F bk wh red green yellow r cF G cF cFH P cFL P coL P bk wh red green yellow r cF G cF bk wh red green yellow r cF G cF coL T coL V bk wh red green yellow SIM S T...

Page 33: ...imit of the colour change for pressure measurement cFL P lower limit of the colour change for pressure measurement coL V colour of the characters in the display for the totaliser value bk wh permanent...

Page 34: ...mA during the power on delay time 10 Parameter setting CAUTION The housing can heat up considerably Risk of burns Do not touch the device with your hands Use another object e g a ballpoint pen to carr...

Page 35: ...g in general 1 Change from the RUN mode to the main menu 2 Select the requested parameter or 3 Change to the setting mode 4 Change the parameter value or 1 s 5 Acknowledge the set parameter value 6 Re...

Page 36: ...Timeout If no button is pressed for 30 s during parameter setting the unit returns to the operating mode with unchanged values 10 2 Settings for volumetric flow monitoring 10 2 1 Adaptation to the in...

Page 37: ...d Menu OUT2 SEL2 ou2 ASP2 AEP2 10 3 Settings for consumed quantity monitoring 10 3 1 Quantity monitoring by pulse signal OUT1 or OUT2 Select uni F and set the unit of measurement Select SELx and set F...

Page 38: ...lect ou2 and set In D Select DIn2 and set counter reset signal HIGH reset for high signal LOW reset for low signal EDG reset for rising edge EDG reset for falling edge The totaliser is reset to zero M...

Page 39: ...s provided Menu OUT2 SEL2 ou2 ASP2 AEP2 10 5 Settings for pressure monitoring 10 5 1 Limit monitoring OUT1 or OUT2 hysteresis function Select uni P and set the unit of measurement Select SELx and set...

Page 40: ...perature and pressure L4 current process value for volumetric flow and temperature and pressure and current totaliser value Select diS U and set refresh rate of the display d1 high d2 medium d3 low Se...

Page 41: ...value damping Select dAP F for flow rate measurement or dAP P for pressure measurement and set damping constant in seconds 4 5 Menu CFG dAP x 10 6 6 Output logic Select P n and set PnP or nPn Menu CF...

Page 42: ...ange to red Select cFH x and cFL x and set the limits for the colour window cFH F upper limit for volumetric flow cFL F lower limit value for volumetric flow cFH T upper limit value for temperature cF...

Page 43: ...respective of the error as defined with the parameters Analogue output On the analogue signal goes to the upper error value 4 3 OFF the analogue value goes to the lower error value 4 3 OU the analogue...

Page 44: ...elete memory Select Lo x or Hi x Keep and pressed is displayed Briefly press It is recommended to delete the memories as soon as the unit oper ates under normal operating conditions for the first time...

Page 45: ...ink The status signals are classified according to NAMUR recommendation NE107 If several diagnostic events occur simultaneously only the diagnostic message of the result with the highest priority is d...

Page 46: ...ature range Short circuit OUT1 OUT2 OUT1 OUT2 Short circuit OUT1 and OUT2 Check switching outputs OUT1 and OUT2 for short circuit or excessive current Short circuit OUT1 OUT1 Short circuit OUT1 Check...

Page 47: ...n for optical identification of the unit active OU Deactivate IO Link function Detection zone 4 3 Figure 1 Error In the event of an error the outputs react according to the setting under FOU1 and FOU2...

Page 48: ...ory setting User setting EF rTo OFF OUT1 SEL1 FLOW ou1 Hno SP1 FH1 20 rP1 FL1 19 ImPS1 10 l ImPR1 YES dS1 0 s dr1 0 s FOU1 OFF OUT2 SEL2 FLOW ou2 I ASP2 0 AEP2 100 SP2 FH2 40 rP2 FL2 39 ImPS2 10 l ImP...

Page 49: ...T C uni P bar dAP F 0 6 s dAP P 0 06 s P n PnP diA 72 mm LFC 8 m3 h rEF P 1013 mbar rEF T 15 C coF 0 DIS diS L L3 TP diS U d3 diS R 0 diS B 75 COLR coL F bk wh coL T bk wh coL P bk wh coL V bk wh The...