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Caution 

This symbol and signal word refer to a potentially 
hazardous  situation  which  could  result  in 
personal  injury,  property  and  environmental 
damage if ignored. 

 

Caution 

This symbol and signal word refer to a potentially 
hazardous situation which could result in damage 
to the equipment if ignored. 

 

Info 

This  symbol  indicates  useful  information  and 
recommendations  as  well  as  measures  that  will 
prolong the value of your measuring and control 
system. 

 

1.2  Intended use of the device 

Use these installation and operating instructions, the identification on the rating 
plate  (see  7.5)  and  the  technical  data  sheet  to  check  whether  the  device  is 
suitable  for  the  intended  use/application.  The  device  complies  with  the 
requirements of the European Pressure Equipment Directive 2014/68/EU. 

 

The device may only be used to indicate fill levels on containers. 

The maximum values of the pressure and temperature range of the device must be checked 
before  installation.  If  the  maximum  allowable  operating  values  of  the  device  are  lower  than 
those of the system on which it is to be installed, protective instruments for the device, such 
as pressure reducers or similar, must be provided to avoid limit situations.  The device may 
only be used in accordance with the information in these installation and operating instructions 
or  for the parameters and applications agreed in the supply contract. (see rating plate,  7.5) 
The  operator  of  the  direct  water  level  indicator  is  obliged  to  familiarise  himself  on  the 
compatibility of the medium and the device. In case of doubt, contact the relevant installation 
manager or site manager. 

The correct installation position, alignment and flow direction of the device must be observed! 
Before  installing  the  IGEMA  product  on  boilers  or  containers,  it  is  essential  to  remove  all 
protective covers and, if necessary, the protective film from rating plates and sight glasses. 

 

 

 

Caution 

Summary of Contents for SMLC2

Page 1: ...Edition 12 2020 D 08 B 51037 EN 00 INSTALLATION AND OPERATING INSTRUCTIONS SMLC2 for use with the level probe EL030 or EL19 2 or the multirodprobes EL963 and MS015A B SIL 3 Low water level limiter...

Page 2: ...n of your plants especially in the steam and condensate sector We take care of the modernisation of steam boilers equipped with sophisticated mechanical technology as well as new plants operated with...

Page 3: ...Use in compliance with regulations 9 4 System description 10 4 1 Function 10 4 2 LED Display 11 5 Assembly and Installation 12 5 1 Installation dimensions and descriptions 12 5 2 Installation 13 5 3 E...

Page 4: ...data controller 22 7 2 Device data probe 23 7 3 SIL characteristics 24 7 4 Maximum ratings of potential free contacts 24 7 5 Data plate 24 8 Fault analysis and rectification 25 9 Warranty 25 10 Confo...

Page 5: ...bove tasks IGEMA GmbH accepts no liability for damage to property or personal injury caused by unqualified persons or by failure to observe these installation and operating instructions If no sufficie...

Page 6: ...s The maximum values of the pressure and temperature range of the device must be checked before installation If the maximum allowable operating values of the device are lower than those of the system...

Page 7: ...been depressurised and that the pressure has been safely reduced to atmospheric pressure In principle no system should be regarded as unpressurized even if indicated by pressure measuring devices suc...

Page 8: ...e support e g via a spring suspension device etc This can be attached to the holding strap eyelet on the device When returning goods to IGEMA GmbH the applicable safety and environmental laws accordin...

Page 9: ...fill level the limiter must reliably switch off the boiler s burner control so that no overheating of the boiler can occur and thus injury to people or damage to installations is prevented The prescr...

Page 10: ...the alarm delay time set 4s 8s 12s 16s the output of the safety chain will be switched off safe operation mode and the LED ALARM red remains permanently lit The factory setting for the alarm delay tim...

Page 11: ...perating mode sound operation Flashing green LED 1 Hz low voltage Uv 180V Permanent red LED Level has been below electrode for more than 4 8 12 16 sec Returns to normal operating mode if electrode is...

Page 12: ...gned for quick fitting with a spring catch for the DIN EN 50022 standard 35 mm carrier rail and for screw fixing on a mounting plate 5 1 Installation dimensions and descriptions Base Front view Side v...

Page 13: ...point 2 in the holder 5 with 4 3 mm drill bit Fit holder 5 on base plate with two M4 screws 5 3 Electrical connection The device terminal strip is live during operation Before working on the device di...

Page 14: ...rinted at the back of the housing EL968 and MS015A B check separate Installation and Operating instructions SMHL2 Safety chain Signalling EL030 oder EL19 2 electrical connection shielded cable 4 x 0 7...

Page 15: ...installation side if necessary The cable must not come into contact with heat conducting parts The probe is equipped with a plug connector 4 pole For aligning the probe plug to the local circumstances...

Page 16: ...both parts by means of the enclosed M4 set screw with AF2 hexagon socket Screwing in the electrode Release screw 1 and pull off electrode plug 2 Clean and check sealing surfaces Insert new sealing rin...

Page 17: ...40 50 EN1092 1 A according to drilling plan 1 1 0460 63 EN1092 1 B2 100 160 EN1092 1 40 100 EN1092 1 A according to drilling plan 1 3 4 5 1 0460 63 EN1092 1 B2 100 160 EN1092 1 Drilling plans 1 6 Seal...

Page 18: ...DIN PN DN DIN Quantity Dimension Material 40 50 EN 24032 8 M16 1 7258 63 M20 100 160 M24 40 100 EN 24032 16 M20 1 7258 63 M24 100 160 2510 NFM27 C 35 5 6 Mounting in the add on housing If shut off val...

Page 19: ...19 Illustration of add on housing Materials Flange 1 0460 Pipes St35 8 16 Mo 3 according to pressure range Stainless steel and ASME compliant materials upon request...

Page 20: ...60 100 155 160 165 Process connection M1 PN DN DIN DIN sealing form 16 50 100 DIN EN 1092 1 Type 11 Form B1 25 40 63 Form B2 100 160 Process connection M2 PN DN DIN DIN sealing form 16 20 DIN EN 1092...

Page 21: ...rew the probe carefully Remove the electrode extension 9 by unscrewing the grub screw Carefully clamp electrode extension 9 directly at the point to be shortened and shorten it carefully with a suitab...

Page 22: ...w the LEDs see diagram The switch off time can be adjusted as shown in the table DIP switch Switch off time 1 2 on on 4 s off on 8 s on off 12 s off off 16 s 7 Technical data 7 1 Device data controlle...

Page 23: ...bar 20 32 50 80 100 160 250 Max allowable temp TS C 214 239 265 296 312 346 367 Construction dimension Y mm 125 125 Mechanical connection Thread G Power connection Plug connection with screw terminals...

Page 24: ...loads Use contactor Additional fault reporting Switching voltage max 250 V AC max 25 V DC 300 V DC Switching current max 6 A ohmic 6 A 0 1 A Inductive larger loads Use contactor In the case of the pr...

Page 25: ...cable short circuit or cable break check measuring cable Check cap 4 2 too 9 Warranty In addition to the statutory warranty we give a 24 month warranty on our products The prerequisite is proper hand...

Page 26: ...26 10 Conformity declaration...

Page 27: ...27 11 Certificates PED Type Examination...

Page 28: ...28 SIL 3 Zertifizierung...

Page 29: ...r level gauges always yes yes LLW Limiter always yes no LLW Limiter 24h yes no Level control 24h 72h yes yes HHW prevention 24h 72h yes no TDS limitation 72h yes no Direktanzeiger sind Ger te bei dene...

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Page 32: ...32 Antwerpener Str 1 Fon 49 2501 92424 0 48163 M nster Fax 49 2501 92424 99 Deutschland info igema com www igema com IGEMA GmbH...

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