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Initial Operation 

D8-1_EN 

– V1.0 

11/14 

4.1 

Configuration 

8 dip switches (SW) are available for configuring the motor control. 
These can be used to preselect the emitted motor current during a movement, the step mode, the emitted current at standstill 
and the fixed motor speed in jog mode as well as executing the autotuning. 
 

 

 

4.1.1 

Motor Current 

The motor current output during a movement can be adjusted depending on the connected motor by combining switches SW1 
to SW3. To output the desired motor current, the switches must be combined using the following table. 
 

Peak 

RMS 

SW1 

SW2 

SW3 

1,5 A 

1,1 A 

ON 

ON 

ON 

1,8 A 

1,3 A 

OFF 

ON 

ON 

2,2 A 

1,6 A 

ON 

OFF 

ON 

2,8 A 

2,0 A 

OFF 

OFF 

ON 

3,5 A 

2,5 A 

ON 

ON 

OFF 

4,0 A 

2,9 A 

OFF 

ON 

OFF 

4,8 A 

3,4 A 

ON 

OFF 

OFF 

5,5 A 

4,0 A 

OFF 

OFF 

OFF 

 

4.1.2 

Standstill Current and Autotuning 

If the enable signal is set but no motion command is present, the motor current set via switches SW1 to SW3 is reduced to 50% 
(SW7 ON) or 90% (SW7 OFF) at standstill. 
 
The auto-tuning function allows the motor controller to be optimally adapted to the connected motor. If this is performed, the 
internal control parameters are tuned to ensure a high torque output even at high rpm, as well as generally quiet and low-
vibration operation. 
If autotuning is started, the green status LED switches off for the duration of the parameter determination. Autotuning has been 
successfully performed when the green status LED lights up again. This process takes approx. 3 seconds. 
 

Standstill Current 

SW7 

50 % of preselected Motor Current- 

ON 

90 % of preselected Motor Current- 

OFF 

Start Autotuning  

OFF 

– ON – OFF within 1 second  

 
 

 

NOTE 

Autotuning can only be started if switch SW7 has been set to OFF for at least 1 second. 

 

 

NOTE 

Autotuning should always be performed when: 

The motor control unit is used for the first time. 

The motor controller's supply voltage changes 

A different motor is connected to the motor controller 

 
 

 

Summary of Contents for motion Plastics D8-1

Page 1: ...V1 0 1 14 igus motion Plastics dryve D8 1 Stepper Motor Control System Step Direction Jog Mode 1 60 rpm Manual V 1 0 Website MotorShop http www igus eu motorshop Videos Tutorials www igus eu dryve tu...

Page 2: ...a 6 2 1 4 Environmental conditions 6 3 Installation 7 3 1 Mechanical Installation 7 3 2 Electrical Installation 7 3 2 1 Pin Assignment 8 3 2 2 Connection Scheme Signal In Output 8 3 3 Integration into...

Page 3: ...sonal injury or damage to property resulting from misuse or unauthorised technical modification of the motor controller igus reserves the right to make changes and improvements to the product or the t...

Page 4: ...nt or property damage NOTE Safety instructions marked with NOTE indicate a potential hazardous situation Disregard of the notice may possibly result in property damage 1 5 Electromagnetic Compatibilit...

Page 5: ...f various additional switches and sensors Simple control With the JOG mode a pre selected speed can be started by simply applying a signal The rotational direction can be changed by connecting a secon...

Page 6: ...n input signal width Min 50 s Dissipation Loss Max 264 W Digital Inputs Outputs Galvanically Separated by Optocoupler Voltage supply output Out Max 30 V Current output Out Max 100 mA Boot up time 2 s...

Page 7: ...stallation The motor controller is constructed for use with direct currents Every voltage mentioned in this manual can be regarded as direct current WARNING Risk of injury Make sure that an emergency...

Page 8: ...DIR Motion input 5 V to 24 V 4 DIR Motion input ground 0 V 5 EN Enable signal 5 V to 24 V 6 EN Enable signal ground 0 V 7 Out Power supply status output Error 5 V up to 24 V 8 Out Output Error Depende...

Page 9: ...urrent No voltage free status of the motor Switching off the enable signal EN Direct de energisation of the motor Uncontrolled coasting of the motor Motor could remain energised in a fault condition S...

Page 10: ...the user 1 Power supply with 24 V up to 48 V and connecting cables 2 Stepper motor with suitable cable 3 Switches signa generator microcontroller PLC WARNING Fire hazard Faulty settings of the motor c...

Page 11: ...ommand is present the motor current set via switches SW1 to SW3 is reduced to 50 SW7 ON or 90 SW7 OFF at standstill The auto tuning function allows the motor controller to be optimally adapted to the...

Page 12: ...r controller must be the identical If for example 200 micro steps per motor revolution are set in the motor controller but 400 micro steps per motor revolution are set in the master controller and the...

Page 13: ...setting the EN input high and emitting a signal to the STEP input To be able to change the rotation direction the frequency signal at STEP must be dropped to a zero signal 0 V 0 frequency and a 5 V t...

Page 14: ...SET 1 Top Hat rail mounting clip with matching screw Connectors D8 CONNECTOR SET Complete set off all dryve D8 1 connector plugs 8 Service Customer service de dryve igus net 49 0 2203 9649 845 Technic...

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