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Initial Operation 

D8-3_EN 

– V1.0 

10/14 

Initial Operation 

The following describes the initial operation, which makes the start easy. 
 
Connect the whole system according to 

Electromagnetic Compatibility

 (p. 4) 

 

Minimum equipment 

To control a motor with the motor controller, a minimum equipment has to be provided by the user: 

1. 

Power supply with 24 V up to 48 V and connecting cables 

2. 

Stepper motor with suitable cable 

3. 

Switches/signa generator/microcontroller/PLC 

 

 

 

WARNING! 

 

Fire hazard 

Faulty settings of the motor controller can lead to extremely high motor temperatures. 

 

 

NOTE 

A faulty connection can damage or destroy the motor controller 

4.1 

Configuration 

8 dip switches (SW) are available for configuring the motor control. 
These can be used to preselect the emitted motor current during a movement, the step mode, the emitted current at standstill 
and the fixed motor speed in Loop Mode as well as executing the autotuning. 
 

 

 

4.1.1 

Motor Current 

The motor current output during a movement can be adjusted depending on the connected motor by combining switches SW1 
to SW3. To output the desired motor current, the switches must be combined using the following table. 
 

Peak 

RMS 

SW1 

SW2 

SW3 

1,5 A 

1,1 A 

ON 

ON 

ON 

1,8 A 

1,3 A 

OFF 

ON 

ON 

2,2 A 

1,6 A 

ON 

OFF 

ON 

2,8 A 

2,0 A 

OFF 

OFF 

ON 

3,5 A 

2,5 A 

ON 

ON 

OFF 

4,0 A 

2,9 A 

OFF 

ON 

OFF 

4,8 A 

3,4 A 

ON 

OFF 

OFF 

5,5 A 

4,0 A 

OFF 

OFF 

OFF 

 

 

DANGER! 

 

Danger of falling load 

Never work under unsecured vertical axes and loads. 

Secure the axis or load against falling by a mechanical safety device or other approved safety method. 

Summary of Contents for motion Plastics D8-3

Page 1: ...V1 0 1 14 igus motion Plastics dryve D8 3 Stepper Motor Control System Step Direction Loop Mode 1 60 rpm Manual V 1 0 Website MotorShop http www igus eu motorshop Videos Tutorials www igus eu dryve t...

Page 2: ...2 1 4 Environmental conditions 6 3 Installation 7 3 1 Mechanical Installation 7 3 2 Electrical Installation 7 3 2 1 Pin Assignment 8 3 2 2 Connection Scheme Signal In Output 8 3 3 Integration into Saf...

Page 3: ...sonal injury or damage to property resulting from misuse or unauthorised technical modification of the motor controller igus reserves the right to make changes and improvements to the product or the t...

Page 4: ...nt or property damage NOTE Safety instructions marked with NOTE indicate a potential hazardous situation Disregard of the notice may possibly result in property damage 1 5 Electromagnetic Compatibilit...

Page 5: ...dditional switches and sensors Simple control With the loop mode a continuous movement between 2 limit switches can be executed without the need for a master controller The movement is executed at a f...

Page 6: ...n 50 s Dissipation Loss Max 264 W Digital Inputs Outputs Galvanically Separated by Optocoupler Voltage supply output Out Max 30 V Current output Out Max 100 mA Boot up time 2 s Cable length Max 30 m L...

Page 7: ...stallation The motor controller is constructed for use with direct currents Every voltage mentioned in this manual can be regarded as direct current WARNING Risk of injury Make sure that an emergency...

Page 8: ...t Negative limit 5 V to 24 V 4 DIR Direction input Negative limit ground 0 V 5 EN Enable Movement Start signal 5 V to 24 V 6 EN Enable Movement Start signal ground 0 V 7 Out Power supply status output...

Page 9: ...urrent No voltage free status of the motor Switching off the enable signal EN Direct de energisation of the motor Uncontrolled coasting of the motor Motor could remain energised in a fault condition S...

Page 10: ...are available for configuring the motor control These can be used to preselect the emitted motor current during a movement the step mode the emitted current at standstill and the fixed motor speed in...

Page 11: ...1 3 Micro Stepping If the motor controller is used in Pulse Mode p 13 the desired micro step mode must be preselected by the combination of switch SW4 to SW6 and SW 8 By preselecting the micro steps p...

Page 12: ...FF OFF OFF OFF 4 1 5 Drive Mode The desired operating mode is set via switch SW8 Drive Mode SW8 Pulse Mode Step Direction ON Loop Mode Constant Speed OFF 4 2 Motor Direction For a proper operation it...

Page 13: ...e connected to the STEP input and the negative to DIR To start the continuous motion sequence a 5 V to 24 V signal must be applied to input EN After applying the signal a movement towards the positive...

Page 14: ...SET 1 Top Hat rail mounting clip with matching screw Connectors D8 CONNECTOR SET Complete set off all dryve D8 1 connector plugs 8 Service Customer service de dryve igus net 49 0 2203 9649 845 Technic...

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