IHP BarcelonaLights36ZEN, Installation And Operation Instructions Manual

Page 1: ...nt être assurés par un installateur ou un service d entretien qualifié ou par le fournisseur de gaz WHEN USED AS AN OUTDOOR APPLIANCE DANGER CARBON MONOXIDE WARNING This appliance can produce carbon monoxide which has no odor Using it in an enclosed space can kill you Never use this appliance in an enclosed space such as a camper tent car or home WARNING For Outdoor Use Only DANGER IF YOU SMELL GA...

Page 2: ...ped with LED lighting as a standard feature Each model can operate the LED lights with or without the fireplace operating The LED lights run off of a 12 volt DCV adaptor These are radiant fireplaces only and do not have a fan option Do not burn real wood or other combustible materials in these fireplaces Use only approved media All models are shipped as Outdoor Decorative Gas Fireplaces Models Bar...

Page 3: ...ed space and shall not be used in a building garage or any other enclosed area 4 Do not use this fireplace as a wood burning fireplace Use only high temperature media approved for use with this fire place 5 Do not use this fireplace to cook or burn paper or other ob jects 6 Do not use if exposed to or under water Immediately call a qualified service technician to inspect the fireplace and replace ...

Page 4: ...f the fireplace See Figure 3 Page 5 10 Never fill the cavity under and around the valve box with any material this is air space necessary for ventilation 11 Only non combustible materials i e metal studs and cement board should come in direct contact with any part of the fire place Underneath area should be non combustible or a flat level combustible surface according to the clearances specified i...

Page 5: ... PRO TRUDE INTO THE FIREPLACE OPENING WITH CEMENT BOARD GAS LINE The gas line must have a predetermined location to en able it to be installed Figure 1 shows one example of an inlet gas line with a gas shut off at the fireplace This allows a technician to shut the inlet gas supply OFF and remove the burner for servicing It is imperative that the flex line from the gas shutoff be long enough to lif...

Page 6: ...s rated above 100 000 BTU 1 Turn OFF gas supply system NOTE All gas connections except for brass to brass require the following Clean pipe threads us ing either a wire brush or steel wool Apply pipe sealant to the fittings before making any connection BE CAREFUL Ensure all gas connections are snug but do not over tighten 2 Extend the gas supply using minimum of 3 4 black iron pipe or an approved f...

Page 7: ...d SPECIFICATIONS Inlet Gas Pressure Natural Gas NG Propane LP Minimum Inlet 5 0 WC 1 24 kPa 10 5 WC 2 61 kPa Maximum Inlet 10 5 WC 2 61 kPa 13 0 WC 3 23 kPa Normal Inlet 7 0 WC 1 74 kPa 11 0 WC 2 74 kPa Manifold Gas Pressure Natural Gas NG Propane LP Normal Manifold 4 WC 1 00 kPa 10 0 WC 2 49 kPa Table 2 Gas Pressures Model NG Factory Orifice NG BTU s High NG BTU s Low NG Low Rate Screw LP Factory...

Page 8: ...harness 1 LED 10 foot controller wire harness Windshield Parts Box Contents 2 Glass Windshields inside firebox 4 LED Retainer Clips 2 for singled sided 4 for see through fireplace 8 Glass Windshield Clips 4 for singled sided 8 for see through fireplace 2 Stainless Steel Hoods 1 for singled sided 2 for see through fireplace LED Assemblies Box Contents 1 LED Tray Assembly Left 1 LED Tray Assembly Ri...

Page 9: ... 4 413mm 11 1 2 292mm 8 3 4 222mm 6 153mm 42 1 2 1080mm BarcelonaLights72ZEN and VRE4672ZEN 76 1931mm 72 1829mm 37 1 2 953mm 16 407mm 16 1 4 413mm 11 1 2 292mm 8 3 4 222mm 6 153mm 42 1 2 1080mm Table 3 Fireplace dimensions and clearances Ensure you follow the proper clearances during installation FRONT VIEW TOP VIEW END VIEW E E C F D A B G Bottom Finish Fin Hood 1 2 13mm Typ Each Side 6 153mm 20 ...

Page 10: ...16 1 4 413mm Table 4 Fireplace framing dimensions Figure 8 Framing dimensions using all non combustible materials for single sided fireplace refer to Table 4 A B Metal Studs Metal Studs Metal studs shown in gray Bottom Support Fin Hood C Metal Studs Metal Studs Top view showing 1 2 lip using non combustible facing material at front face Front NOTE This outdoor fireplace is not a load bearing firep...

Page 11: ...overs used inside burner pan area 2 6x12 Black Vents used to ventilate enclosure 12 Black Screws Nuts Washers for 6x12 vents 1 Installation manual for vent kit 1 24 inch LED wire harness 1 10 foot valve system module wire harness 1 LED 10 foot controller wire harness Windshield Parts Box Contents 2 Glass Windshields inside firebox 4 LED Retainer Clips 2 for singled sided 4 for see through fireplac...

Page 12: ...ing steps NOTE The numbers of screws to remove will vary with each fire place model Step 1 Look at the back side of the fireplace Around the outer pe rimeter area of the frame or back wall are several screws to remove See the shaded area in Figure 9 Only remove the top and bottom screws on the rear panel Step 2 The back panel will not be used again in the see through application Discard back panel...

Page 13: ...36 915mm 42 1 2 1080mm BarcelonaLights60ZEN or VRE4660ZEN 64 1626mm 60 1524mm 37 1 2 953mm 16 407mm 16 407mm 11 1 2 292mm 8 3 4 222mm 36 915mm 42 1 2 1080mm BarcelonaLights72ZEN or VRE4672ZEN 76 1931mm 72 1829mm 37 1 2 953mm 16 407mm 16 407mm 11 1 2 292mm 8 3 4 222mm 36 915mm 42 1 2 1080mm Table 5 Fireplace dimensions and clearances Figure 11 See through fireplace clearance to combustibles See Tab...

Page 14: ...mm Table 6 Fireplace framing dimensions Figure 13 Framing dimensions using all non combustible materials for see through fireplace refer to Table 6 NOTE This outdoor fireplace is not a load bearing fireplace All finishing materials must be supported by the sur rounding structure and not rely on the fireplace itself SEE THROUGH FRAMING DIMENSIONS WITH METAL STUDS A B Metal Studs Metal Studs Metal s...

Page 15: ...inlet will create more room for LED installation Figure 16 shows GFCI gang box in stalled Step 2 Find mounting location for the GFCI gang box Figure 15 shows flat area underneath burner pan Mount box underneath the burner pan below the square cutout hole area Figure 16 shows the GFCI outlet double gang junction box with a weatherproof cover mounted underneath the fireplace Burner Pan Support leg u...

Page 16: ...of 4 retainer clips two on open side Figure 18 Shows clip installed on right side of fireplace Figure 17 Locating wire grommets Step 4 Install the four 4 windshield clips two on each side one at the top and one with the LED retainer clip as shown in Figure 19 NOTE if you are preparing a see through fireplace you will install a total of 8 windshield clips four on each open side Figure 19 Installing...

Page 17: ...the same direction Wire Grommet Bottom End LED Channel Assembly Figure 21 Installing LED lights and channel Figure 22 LED installed in retainer clip inside fireplace Step 5 Remove the LED right channel assembly from the carton The front of the channel has a shield facing the front with the LED wire hanging on the right side See Figure 20 and Figure 21 for details NOTE If you are installing into a ...

Page 18: ...n position screw the threaded cap of the female connector securely to the male connector NOTE If you are only using one set of LED lights the other female connector of Cat No F3499 will not be used See Figure 24 Step 9 After connecting the LED lights into the LED Wire Harness insert the 12 volt adaptor 1 4 terminals into the red and black wires of LED wire harness Plug the 12 volt adaptor into the...

Page 19: ... RGB control box into the desired location CAUTION AVOID USING EXCESSIVE FORCE WHEN INSTALLING ANY CONNECTORS Step 13 Remove the 8 PIN module wire harness Cat No F3501 from the components part box Locate the 8 PIN male connector from the valve box under the fireplace and connect it to the 8 PIN female end of the wire harness Connectors only attach one way press together until it snap locks into pl...

Page 20: ...LOT RGB DIMMER ID AF4000ADP48EXT order Remote Wire Harness F2690 if needed ID 77113 order RGB Control Box F3483 if needed Cat No F3482 Cat No F3481 Cat No F3501 ID 77115 order RGB Control Box F3483 if needed Figure 27 Overview of fireplace wiring LED LIGHTING INSTALLATION Continued ...

Page 21: ...s Inside valve box REPRESENTS COMPONENTS INSIDE LED CONTROLLER BOX 12VDC adaptor inside a weatherproof box REPRESENTS COMPONENTS INSIDE FIREPLACE Cat No F3482 7 5VCD adaptor powers gas valve system Brown Blue Yellow Black Red BR BL B Y BR BL B Y BL B R G R B R B BL G BL G B B R R BL G B B R R BR BL B Y R ID 77113 order RGB control box F3483 if needed ID 77114 order RGB control box F3483 if needed ...

Page 22: ...PILOT TUBE S I SWITCHES POWER MOTOR COMM BATT V BRONZE INSULATED WIRE BLACK WIRE BRASS WIRE GROUND MOTOR DRIVE WIRES TO 120VAC POWER SWITCHES MOUNTED IN RGB CONTROL ASSEMBLEY LOW RATE SET SCREW These Fireplaces are equipped with an electronic gas valve and has an IPI CPI electronic ignition system The IPI CPI switch allows the pilot to be switched from intermittent mode to continuous mode IPI Inte...

Page 23: ...owed in shaded area Figure 30 Installing pilot cover Fireplace Side Wall Pilot Cover B u r n e r Burner End REMOVE PLASTIC FILM FROM PILOT COVER No media allowed in shaded area Once the burner pan assembly is secured into position the pilot cov ers must be installed one on each side After you have removed the plastic film install the pilot covers into the open slot of each burner end spacers that ...

Page 24: ... and 34 Place media fireglass into the trough area first as shown in Figure 33 Use the remaining media to fill the burner pan equally on both sides After filling the trough reinstall the mesh hood over top of the pilot area Keep media in burner pan the same level as the trough to allow the burner area to appear as one complete burner pan IMPORTANT Media can only be placed in the trough and burner ...

Page 25: ...aded area NOTE Media amounts listed in Table 7 are guides and can vary depending on media used Ensure not to cover more than 1 2 inch above the actual burner tube and keep all media within the burner pan area see Figures 33 34 and 35 CAUTION It is important to ensure proper glass media placement per instructions in this manual Verify the pilot flame is not ob structed Figure 34 End view of burner ...

Page 26: ...rom fireplace opening Figure 37 Shows hole location and installation process for hood installation The protruding area of the hood is to be angled downward for proper installation see Hood Detail below Figure 37 Installing hood s on the fireplace G L A S S W I N D S H I E L D Side View Installing Glass Rotate top clip to a 45 angle Glass Windsheid Installed 1 2 3 Side View Rotate Top Clip LED Chan...

Page 27: ...r flame height Proper flame height Figure 39 should be at the top edge of glass windshield peaking above at times while on HI setting The LO setting will be at least half of the height of HI or maybe lower There can be a variance in flame height between Natural gas and Liquid Propane LP gas models FINAL PREPARATION Continued ...

Page 28: ...is appliance indoors is permissible only if it has been disconnected from its fuel supply Natural or L P gas line WARNING 1 This appliance is hot when operated and can cause severe burns if contacted 2 Do not burn any solid fuels in this appliance 3 These appliances are not designed or intended to be used for cooking Do not barbecue heat food or roast marshmallows in this appliance Doing so could ...

Page 29: ... the metal effectively 3 Run a nylon scrub brush against any stubborn soot to re move it from the metal Avoid using a metal scrub brush since this can result in scratching 4 Buff the metal with a damp rag to remove any remaining soap or vinegar and then dry it with a dry rag 6 Over time stainless steel parts can discolor when heated usu ally a golden or brown hue This discoloration is normal and d...

Page 30: ...ve all media and unplug weep holes Clean or install new media free of dust and dirt 2 Ensure fireplace has proper drainage for water and proper ventilation to dry out Whistling Noises 1 Check media to ensure it is not too tightly packed around the burner tube 2 Ensure a non whistling flex connector is being used Fireplace Won t Stay Lit 1 Check alignment of pilot flame through ignition hole on Pag...

Page 31: ...at No Model Description F2687 EF BRCK Remote Control Manual ON OFF operation Off Continuous pilot feature ON OFF HI LO PILOT Continuous Sensor Safety Error Four short beeps every one second constant beeping Cause Pilot flame sensor voltage too high ground circuit not prop erly connected pilot ground wire loose or not connected or motor not plugged into control module therefore step motor will turn...

Page 32: ...OVINCIAL AUTHORITIES HAVING JURISDICTION AND IN ACCORDANCE WITH THE REQUIREMENTS OF THE CAN CGA B149 1 INSTALLATION CODE LA CONVERSION DEVRA ÊTRE EFFECTUÉE CONFORMÉMENT AUX RECOMMANDATIONS DES AUTORITÉS PROVINCIALES AYANT JURIDICTION ET CONFORMÉMENT AUX EXIGENCES DU CODE D INSTALLATION CAN CGA B149 1 WARNING Thisconversionkitshallbeinstalledbyaqualifiedservice agencyinaccordancewiththemanufacturer...

Page 33: ...m has a marking on it with an arrow Look carefully on the stem it may be difficult to read The gas type is determined with the arrow pointing at the aluminum cap as seen in Figures 44 and 45 Step 5 On the underneath side of the aluminum cap is a plastic stem Using a 6mm wrench remove the stem unscrew the stem counter clockwise turn it over and install the opposite end back into the cap See Figure ...

Page 34: ...and exposes the pilot assembly then proceed to removing the pilot hood The pilot hood will lift straight up and out of the pilot assembly after removing the wire clip with a small screwdriver or needle nose pli ers See Figure 47 Step 9 Insert a small flat bladed screwdriver into the slot of the brass orifice inside the pilot assembly and turn clockwise until it stops approximately 2 full revolutio...

Page 35: ...OF THE V WIRE THESE ARE PRESSURE TEST PORTS IF THESE ARE LOOSENED THEY MUST BE RE TIGHTENED TO ENSURE NO GAS LEAKS OCCUR Step 14 Ensure you test the burner pan after it is installed into the fireplace Turn on gas supply and test for gas leaks using a gas leak test solution also known as bubble leak solution NOTE Using a soapy water solution is an effective leak test solution but it is not recommen...

Page 36: ...Drawings Not to Scale 13 5 11 12 Not all replacement parts are depicted in the drawings above but all are listed on Pages 37 and 38 9 S I SWITCHES POWER MOTOR COMM BATT V 15 16 14 17 Pilot Cover 18 1 2 PSI SPAIN 7 4 3 6 19 Pkg of 8 Pkg of 4 Pkg of 4 8 10 20 Pkg of 2 ...

Page 37: ...Model F3515 7 EcoFlow Gas Valve with Step Motor with ECO LSS 34 for 48 Model F3516 7 EcoFlow Gas Valve with Step Motor with ECO LSS 27 for 60 Model F3517 7 EcoFlow Gas Valve with Step Motor with ECO LSS 44 for 72 Model F3471 8 Natural Gas Regulator REG C80K NG convertible to LP See Page 33 F3510 9 Side Mount Pilot Assembly complete assembly with TC ECO VK Pilot J7935 10 Ignition Control Module inc...

Page 38: ...ross Ventilation Kit VENT KIT 6x12 F3535 30 Remote Wire Harness AF4000ADP48EXT F2690 NOTE All items are shipped as one replacement part unless noted in the description WARNING Never use substitute materials Use of non approved parts can result in poor performance and safety hazards WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically app...

Page 39: ...ropane gas only Burning conventional fuels such as wood coal or any other solid fuel will cause damage to the Product will produce excessive temperatures and could result in a fire hazard c damages caused by failing to provide proper maintenance and service in accordance with the instructions provided with the Product d damages repairs or inefficiency resulting from faulty installation or applicat...

Page 40: ... local distributor for fireplace code information Printed in U S A 2017 Innovative Hearth Products P N 900861 00 Rev NC 10 2017 1508 Elm Hill Pike Suite 108 Nashville TN 37210 P900861 00 IHP us com Record the following important information about your fireplace Fireplace model number Fireplace serial number Date fireplace was Installed Type of gas fireplace uses Dealer name ...