IKUSI RADS11' RADF13, User Manual

Page 1: ...a USER S MANUAL RADS11 RADF13 RADIO REMOTE CONTROL SYSTEMS 0341 RADS11 and RADF13 Users Manual ver0 4a doc KCI Hoists Corp reserves the right to modify this information without prior notification Page 1 of 23 ...

Page 2: ... in the receiver 17 7 MAINTENANCE 18 7 1 Guarantee 18 7 2 Precautions 18 7 3 Preventive maintenance 19 7 4 Locating Break downs 19 7 5 Spare parts 21 8 Drilling pattern sheet 23 INDEX OF FIGURES Figure 1 Battery charger BC60K 6 Figure 2 Receiver Box dimensions 7 Figure 3 Receiver to Power Electric Circuit connection 8 Figure 4 Receiver s RAD RS outputs 9 Figure 5 Receiver s RAD RF outputs 10 Figur...

Page 3: ...994 EN 61000 4 2 1995 EN 61000 4 3 1996 EN 61000 4 4 1995 EN 61000 4 5 1995 EN 61000 4 6 1996 EN 61000 4 11 1994 EN 61000 3 2 1995 EN 50178 1998 EN 60204 32 1998 EN 60529 1991 PrEN 13557 1999 PrEN 12077 1 1996 and therefore with all essential requirements and provisions of the Directive 1999 5 EC of the European Parliament and of the Council of March 9 1999 on Radio and Telecommunications Terminal...

Page 4: ...te 7200 bps Channel separation 12 5 KHz EU 25 KHz USA Channel Occupation 7 2 KHz Modulation FM GMSK Response Time 100 ms Temperature range 20º to 65ºC 4F to 150F The RAD TS and RAD TF transmitters Transmission power 5 mW Protection IP65 NEMA 4 The RAD RS and RAD RF receivers Power supply 48 Vac 115 Vac 10 50 60 Hz Consumption 30 W Relays 230 Vac 8 A Protection IP55 NEMA 12 Communication CL20mA RAD...

Page 5: ...rried out by professional and competent personnel Ensure that all site and prevailing safety regulations are fully respected Make sure that this manual is permanently available to the operator and maintenance personnel Keep the transmitter out of reach of unauthorised personnel Remove the transmission key when the set is not in use On starting each working day check to make sure that the STOP butt...

Page 6: ...charger There is green LED on top of each battery Each LED should light up indicating that recharging is in process Complete recharging takes approximately 12 hours After charging process is finished the green LED is turned OFF The batteries may remain in the charger for an unlimited period of time Figure 1 Battery charger BC60K The capacity of the batteries decreases with use Their life span is e...

Page 7: ...for the receiver away from any intense radioelectric disturbance sources and install the receiver cabinet using 4 elastic absorbers M8 Figure 2 Receiver Box dimensions The receiver must be placed free of shielding Metal parts which could obstruct reception of the radio signal must be avoid The way to connect the receiver box to the crane s electrical installations is using a cable with a terminal ...

Page 8: ...once the start up command is held down The K1 SEC relay is a security relay which is activated when any of the order relay must be activated The receiver is a class II device according EN50178 containing a functional earth connection A green yellow cable is not recommended for this earth connection Power supply connection 1 and relays must be protected against current overload with convenient elec...

Page 9: ...ground cable Only use fireproof cables for connections Select the appropriate voltage on the receiver 115 or 48 Vac RADS11 and RADF13 Users Manual ver0 4a doc KCI Hoists Corp reserves the right to modify this information without prior notification Page 9 of 23 ...

Page 10: ...ground cable Only use fireproof cables for connections Select the appropriate voltage on the receiver 115 or 48 Vac RADS11 and RADF13 Users Manual ver0 4a doc KCI Hoists Corp reserves the right to modify this information without prior notification Page 10 of 23 ...

Page 11: ...ating that the power supply is correct HARDOK ON indicating the absence of defects on the board ID OFF DATA OFF if none of the radio channels contains signals belonging to a RADF13 or RADS11 radio remote control system in the area Flashing ON if some do To enter into Standard Working mode follow the sequence 1 Put a charged battery in the transmitter 2 Turn on the key switch 3 Push down STOP pushb...

Page 12: ...the start button is pushed Relays K13 and K14 on RADF13 system will be activated to the corresponding state of the Hoist Selector Push any of the transmitter s manoeuvre buttons and its corresponding relay should be activated The safety relay K1 SEC will also be activated Check to make sure all other manoeuvres work in this way Turn OFF the transmitter using the STOP button and make sure that on d...

Page 13: ...t the source of the disturbance These devices should be connected directly to the contactor coil terminals etc and can be obtained from the usual contactor suppliers If the equipment is installed on a vehicle with a friction power supply where electric arcs are produced as a result of defective contact an RC circuit should be fitted between each phase and earth RADS11 and RADF13 Users Manual ver0 ...

Page 14: ... be activated To be able to start up the transmitter all the command pushbuttons must be in the neutral position not activated This is not the case for the Hoist Selection functions When 4 minutes have passed and no active manoeuvre command has been activated the transmitter automatically switches off To start it up once more press the start button The transmitter is equipped with a circuit for mo...

Page 15: ...dback in the display is fast enough The movements of the crane in this mode of operation are forbidden this is there are no movement orders being sent by the transmitter or acknowledged by the receiver The Stop relays are activated however PLEASE NOTE It could be too slow to enter in service mode by the receiver if the transmitter and the receiver are in different channels Whenever possible avoid ...

Page 16: ...oard for Crane Condition Monitoring Unit 6 4 Switching from Tared Load to Actual Load The actual load is shown in the display unit as the Tared Load but an A is shown below the t in the bottom right hand side of the display unit In order to switch from Tared Load to actual load this is performed by pressing up and or down Pressing ENTER the password is requested Figure 10 LCD representing Tared Lo...

Page 17: ...on Monitoring Unit PREMIUM These are EXITING SERVICE MODE This message is originated when the PREMIUM system is in Service mode within the menus and the transmitter is in Normal mode of operation This message will appear prior to show the Load or Fault messages while exiting the Service mode The receiver will send the Hoist control unit PREMIUM as many Escape messages as needed to return to Normal...

Page 18: ...nd damage Under no circumstances the manufacturer will be held responsible for hold ups at work accidents or expenses incurred as a result of equipment malfunctioning 7 2 Precautions This equipment is designed for use in an industrial environment However we recommend you follow the instructions below to extend the life span of your remote control set Use the strap provided with the transmitter to ...

Page 19: ... to make sure the cable fixture screws are tight Check the contacts on the fuses and the fuse holders Battery charger and batteries Keep all contacts clean 7 4 Locating Break downs The transmitter and receiver both have status monitoring LEDs which help to identify irregularities The most common signals are contained in the tables below 7 4 1 TRANSMITTER LED MEANS Green double flashing Transmitter...

Page 20: ...elays is not activated the problem is associated with the remote control equipment LED COLOUR ON FLASHING ON OFF SIGNAL Green Own or more Radio Systems sharing the own channel Receiver doesn t receive any RF signal POWER Green Power supply OK Power supply NOTOK HARD OK Green Board OK Slow Failure in board Fast EEPROM error Failure in board ID Green ID Code OK Not recognised ID Code DATA Green Own ...

Page 21: ...EU Code US Canada TS US Code TS US Code 7 5 2 Battery and charger Battery charger BC60K Battery BT60K Code Code RADS11 and RADF13 Users Manual ver0 4a doc KCI Hoists Corp reserves the right to modify this information without prior notification Page 21 of 23 ...

Page 22: ...mand elements Pushbuttons P60K Rubber cover CP60K Stop button Code Code Code Key lock K60 Selector switch S60 Code Code RADS11 and RADF13 Users Manual ver0 4a doc KCI Hoists Corp reserves the right to modify this information without prior notification Page 22 of 23 ...

Page 23: ...8 Drilling pattern sheet 255 5 169 5 NO SCALE RADS11 and RADF13 Users Manual ver0 4a doc KCI Hoists Corp reserves the right to modify this information without prior notification Page 23 of 23 ...