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TB-6Wxx500-I

SAFETY SYMBOLS

Do not dispose 

of product. 

Please recycle

Electric Shock 

Hazard- use 

proper protective 

equipment

Attention!

Risk of  

cutting injury

Read the operating 

instructions  

before use

Wear protective 

goggles

Never use

without dies

WARRANTY AND SERVICING

TASKMASTER PRO 5-Year Tool Service Protection Program

                                                          

Introducing the industry’s best service & support program for all your ILSCO battery-powered 

crimping and cutting tools. All ILSCO battery-powered tool buyers are automatically registered in the 

TASKMASTER PRO Service Protection Program and will receive free tool repairs for defects in material 

or workmanship on their tool(s) for five years after their original purchase date. (Excludes abuse,   

non-intended use, tampered with or normal wear and tear.) 

TASKMASTER PRO Tool 5-Day Repair Pledge   

                                                                                                                                   

If your tool(s) need repair at any time within five years of your original purchase date, our 

TASKMASTER PRO service network will repair your registered tools within five business days of 

receipt.

TASKMASTER PRO Tool Loaner Program             

                                                                                                                             

If you need a replacement tool during any repair, our TASKMASTER PRO network can typically provide 

a comparable loaner tool to registered tool owners while your tool is being repaired.

FREE Tool Reconditioning

                                                                                                                                   

Your first reconditioning is on us! Call us after about 20,000 cycles.

To Find a TASKMASTER PRO Service Partner            

                                                                                                                        

Call ILSCO for assistance in solving tool performance issues or for any of your service needs. ILSCO 

tool owners will be offered options to solve any tool replacement, parts or repair issues.                       
Call 513-533-6200 or 800-776-9775                                                                                                                                     

Monday to Friday                                                                                                                                                                     

8:00AM to 5:00PM Eastern Time (ET)

MILWAUKEE BATTERIES- LIMITED 3-YEAR WARRANTY      

                                                                                       

Every MILWAUKEE Battery Pack (sold with ILSCO Battery-Powered product and/or as a replacement 

battery pack) is warranted to the original purchaser only to be free from defects in material and 

workmanship. Subject to certain exceptions, MILWAUKEE will repair or replace a battery pack which, 

after examination, is determined by MILWAUKEE to be defective in material or workmanship for 

the stated warranty period from date of purchase. Return of the battery pack to a MILWAUKEE 

factory Service Center location or MILWAUKEE Authorized Service Station, freight prepaid and 

insured, is required. For the proper shipping procedure of battery packs, contact 1.800.SAWDUST 

(1.800.729.3878), or go to www.milwaukeetool.com. A copy of the proof of purchase should 

be included with the return product. This warranty does not apply to damage that MILWAUKEE 

determines to be from repairs made or attempted by anyone other than MILWAUKEE authorized 

personnel, misuse, alterations, abuse, normal wear and tear, lack of maintenance, or accidents.

Summary of Contents for TaskMaster TB-6W 500-I Series

Page 1: ...xx500 I Read and understand all of the instructions and safety information in this manual before operating or servicing this tool TASKMASTER TOOLS 4730 Madison Road Cincinnati OH 45227 www ilsco com P...

Page 2: ...nd Parts List 22 Head Assembly Breakdwon and Parts List 23 Thank you for buying a TASKMASTER TOOL Our mission is to bring product innovation and exceptional customer service to the marketplace This to...

Page 3: ...oning Your first reconditioning is on us Call us after about 20 000 cycles To Find a TASKMASTER PRO Service Partner Call ILSCO for assistance in solving tool performance issues or for any of your serv...

Page 4: ...ection used for appropriate conditions will reduce personal injuries Do not overreach Keep proper footing and balance at all times This enables better control of the battery operated tool in unexpecte...

Page 5: ...y be ejected from the battery avoid contact If contact accidentally occurs flush with water If liquid contacts eyes additionally seek medical help Liquid ejected from the battery may cause irritation...

Page 6: ...6Wxx500 I Crimping Jaw Head Release Lever Release Button USB Interface Maintenance Status Light Carrying Loop Battery Pack Battery Release Buttons Battery Status Light Advance Trigger Label IDENTIFICA...

Page 7: ...7 TB 6Wxx500 I KIT INCLUDES 1 Battery Powered Tool 2 Milwaukee Batteries 1 Milwaukee Charger 1 USB Cord 1 Shoulder Strap 1 Case...

Page 8: ...m ion Charging time 60 min approx Hydraulic oil Shell Tellus S2 V 15 Operating temperature range 4 to 122 F Dimensions 20 in x 3 1 in x 5 2 in L x H x W Weight 8 1 lbs including battery Connector Rang...

Page 9: ...is complete Fast flashing red Battery is too hot cold Charging will begin when battery reaches correct charging temperature Slow flashing red Battery charge is pending Charging will begin when the fi...

Page 10: ...fully discharged battery pack with an internal temperature in the normal range will charge in about 30 to 185 minutes depending on the battery pack Heavily cycled batteries may take longer to charge...

Page 11: ...parts MOUNTING TO THE WALL Use the wall mount guides to mark the hanging points To reduce the risk of injury always unplug the charger and remove the battery from the charger before performing any ma...

Page 12: ...ckly for 2 3 seconds and the tool will not run Charge the battery pack NOTE Immediately after using the battery pack the Fuel Gauge may display a lower charge than it will if checked a few minutes lat...

Page 13: ...umentation requirements for shipping Li Ion batteries is dependent upon whether the particular batteries is dependent upon whether the particular batteries are rated greater than or less than 100 Wh G...

Page 14: ...ty goggles and keep fingers away from crimping head ATTACH HEAD 1 Turn lever clockwise or counter clockwise so it sits at 12 00 position 2 Pull straight out 3 Slide crimping jaw into body 4 Slighty sq...

Page 15: ...ng gently Do not press the side buttons when pulling the cartridge SHOULDER STRAP Be sure to use the shoulder strap when using and or transporting the tool ADVANCE TRIGGER AND RELEASE BUTTON 1 The cri...

Page 16: ...the connector between the dies 4 Press the advance trigger and advance the ram so that the connector is held between the dies and insert conductor into the terminal 5 Press the advance trigger until t...

Page 17: ...pe the crimping head jaws free of metal shavings Wipe down all steel parts with WD 40 Store the tool in a non humid environment The tool should provide many years of service when given the proper main...

Page 18: ...e OK and interval of maintenance passed due red flashing Operating value at limit contact customer service red light Operating value faulty or hardware malfunction request assistance orange light Temp...

Page 19: ...ore recommended Hard Drive 200 MB 1 GB recommended Screen resolution 1024 x 768 or higher at least 65 535 colors Other CD ROM USB 2 0 How to Download Software 1 Go to www Ilsco com 2 Click the Technic...

Page 20: ...20 TB 6Wxx500 I TOOL PARTS BREAKDOWN 1 2 3 4 5 6 7 2 8 2 3 9 10 11 12 13 15 16 17 18 14...

Page 21: ...Body Assembly 1 5 713336 Locking Screw 1 6 715330 Housing Front 1 7 714155 Housing Screw 5 8 715253 Release Button 1 9 710771 LED Cap 1 10 710825 Compression Spring 1 11 710806 Advance Trigger 1 12 7...

Page 22: ...on Qty 1 706001 Compression Spring 2 2 715138 Unlocking Pin 2 3 715136 Compression Spring 1 4 715137 Cylindrical Roller 1 5 715128 Jaw 2 6 715139 Hexagonal Nut 2 7 715132 Bracket 2 8 704052 Locking Ri...

Page 23: ...149 Locking Lever 1 4 715115 Protective Sleeve 1 5 715146 Roll 2 6 715144 Coiled Spring Pin 1 7 715145 Pillar 1 8 101660 Needle Roller 1 9 710822 Compression Spring 1 10 715143 Base 1 11 706470 O Ring...

Page 24: ...18 Version 2 TASKMASTER TOOLS 4730 Madison Rd Cincinnati OH 45227 Phone 800 776 9775 513 533 6200 www ilsco com ILSCO CANADA 615 B Orwell St Mississauga ON L5A 2W4 Canada Phone 800 665 2607 905 274 23...

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