background image

29.

 

Rotate the vertical shaft at least 3 turns and check the prop gear backlash (optimum .012 to .015). 

 

 

Adjust shim [7

-

23] between front gear and prop shaft shoulder for back lash.

 

 

30.

 

Remove cover nut [7

-

37], tab washer [7

-

36], bearing carrier [7

-

33], prop shaft [7

-

24], and shim [7

-

23] 

 

 

between front gear and prop shaft shoulder.

  

31.

 

Install front vertical shaft [7

-

3], and pinion gear [7

-

21].

 

32.

 

Install tab washer [7

-

10], vertical shaft preload nut [7

-

9], and torque nut to 8

-

9 in/lb rolling.

 

33.

 

Remove rear pinion flange nut [7

-

27] and reinstall with #262 Loctite and torque to 

 

 

150 ft/lbs.

 

34.

 

Install tab washer [7

-

10], vertical shaft preload nut [7

-

9], to rear vertical shaft [7

-

4] and torque nut to 

 

 

8

-

9 in/lb rolling.

 

35.

 

Bend vertical shaft preload nut tab washers both front and back up, to lock nuts.

 

36.

 

Install prop shaft [7

-

24] with shim [7/23] on front of prop shaft.

 

37.

 

Temporarily install the bearing carrier thrust washer [7

-

28], and shims [7

-

29], prop shaft 

 

 

[7

-

24], prop gear shim [7

-

23], and bearing carrier [7

-

33], bearing carrier tab washer [736], and cover nut 

 

 

[7

-

37]. Torque cover nut to 150 ft/lbs.

 

38.

 

Check overall rolling torque at the vertical shaft [7

-

3] (optimum 28

-

30 in/lbs).

 

39.

 

Adjust the thickness of the bearing carrier shims [7

-

29] to obtain the correct rolling 

 

 

torque readings.

 

40.

 

Upon final assembly, be sure to install the bearing carrier 

O

” 

ring [6

-

13] prior to installation of the 

 

 

bearing carrier.

 

 

Spline Seat

-

Running Load (Fig

-

9)

 

 

41.

 

Use prop shaft wrench to lock prop shaft.

 

42.

 

Use torque wrench to seat gear to splines on all shafts 300 ft/lbs.

 

 

 

Note: 

 

Right hand rotation on front vertical shaft [7

-

3].

 

 

 

     

   

Left hand rotation on rear vertical shaft [7

-

4].

 

43.

 

Install spur gear spacers [7

-

11] on both vertical shafts [7

-

3,4].

 

44.

 

Install spur gear [7

-

5] on front vertical shaft [7

-

3] with tab washer [7

-

7] and spur gear retainer nut [7

-

6]. 

 

 

Torque to 25 ft/lbs.

 

45.

 

Hold front vertical shaft [7

-

3] in the direction it will be turning (slight load) with spline wrench on the rear 

 

vertical shaft [7

-

4] (slight load) in the opposite direction. Install rear spur gear [7

-

5] turning until it drops on 

 

the vertical shaft [7

-

4].

 

46.

 

Install tab washer [7

-

7] and spur gear retainer nut [7

-

6]. Torque to 150 ft/lbs, use red loctite.

 

47.

 

Use a 

1/4” 

copper rod to seat front spur gear. Remove rod, check rear spur gear for 

 

 

contact with front spur gear, with slight pressure on front and rear shafts. Readjust rear 

 

 

spur gear if needed.

 

48. 

 

Install tab washer [7

-

7], and spur gear retaining nut [7

-

6], torque to 150 ft/lbs, use red 

 

 

loctite Then use 

1/4” 

copper rod to seat rear spur gear to front spur gear.

 

 

Note:

 

If all gears are not in full contact, turn front spur gear 1

-

tooth on spline and start se-

quence over. When all gears are in full contact bend tabs on spur gear nuts. With slight 
pressure on front vertical shaft (RH) take your hand and feel no movement! Release 
vertical shaft pressure and rear spur will have slight free play.

 

LOWER 

GEAR 

Page 17

 

Lower Pinion Height Measurements

 

Fig

-

8

 

Summary of Contents for Xtreme Advantage SCX

Page 1: ...nter line to prop shaft center line 2 shorter than standard Bravo 10 The bolt pattern is different from the SCX to the SCX4 lowers cannot be interchanged 11 Max propeller diameter on the SCX is 16 3 4...

Page 2: ...lades can be very sharp 23 SCX Upper vertical shaft is 17 tooth spline SC Merc lowers are 15 tooth spline A 17 15 tooth coupler is available 01 2150 cannot be used with a spacer 24 Use extreme caution...

Page 3: ...XSCX dd XTREME ADVANTAGE Parts and Service Manual IMCO 510 East Arrow Highway San Dimas CA 91773 800 899 8058 909 592 6162 Fax 909 592 6052 www imcomarine com email info imcomarine com...

Page 4: ...Backlash Assembly Diagram 10 Lower Gear Case Disassembly 11 Lower Gear Case Drawing 12 Lower Gear Case Parts List 13 Lower Gear Case Assembly 14 Lower Pinion Height Measurements 15 Disassembly Assembl...

Page 5: ...shaft screws 2 27 7 Remove shift shaft plug 1 9 shift shaft 2 26 yoke cam 2 28 8 Remove pinion hub screws 1 22 23 9 Remove pinion hub assembly 2 31 45 10 Disassemble pinion hub assembly 11 Remove yok...

Page 6: ...Page 2 Upper Case Hardware Seals Fig 1...

Page 7: ...r Nut 1 11 2154 21 Pinion Hub 5 16 Copper Sealing Washers 10 08 120700004 22 Screw 5 16 18 x 1 Socket Cap 4 08 060705082 23 Screw 5 16 18 x 1 1 2 Socket Cap 6 08 060705102 24 Screw 3 8 16 x 3 4 HH 2 0...

Page 8: ...Upper Case Gear Components Fig 2 Page 4...

Page 9: ...573 22 SCX Shift Arm 1 01 1578 23 Cotter Key 1 08 150200141 24 SCX Shift Link 1 01 1577 25 Shift Shaft Bushing 1 10 7018 26 SCX Shift Shaft 1 01 3559 27 Screw 1 4 28 x 3 4 Socket Cap 2 08 060602062 28...

Page 10: ...is determined Check upper clutch gear by placing gear in lower position with lower thrust race and backlash tower This will insure backlash is 007 010 is correct on upper gear 11 Assemble drive shaft...

Page 11: ...screws 2 27 to 100 in lbs Use Loctite 262 on screws 24 Install quad ring 1 10 steering cap 1 2 including detent kit 1 31 insure O rings 1 29 1 30 are in place 25 Torque steering cap screws to 35 ft lb...

Page 12: ...Page 8 Page 8 SCX Setup Diagrams Fig 3...

Page 13: ...to Lower Thrust Seat Total H Norm 2 876 Bearing Thickness 0 157 Mounting Distance 2 661 Race Thickness J Norm 0 060 GEAR MEASURMENTS Gear One Measurement K1 Norm 2 091 Less Parallel 1 000 Gear Depth...

Page 14: ...Backlash Assembly Fig 5 Page 10...

Page 15: ...ith the prop shaft Remove the rear gear shim 7 23 from prop shaft 9 Remove Flange nuts 7 27 from both pinion gears Remove rear pinion gear 7 21 10 Bend both vertical shaft tab washers 7 10 away from t...

Page 16: ...Lower Gear Case Fig 6 Page 12...

Page 17: ...0 O Ring Water Passage 2 1 11 2126 11 O Ring Lower Stud 2 11 4025 12 Drain Screw Sealing Washer 1 11 1017 13 O Ring Bearing Carrier 1 11 2344 14 Alignment Spacer 1 01 2401 15 Stud 7 16 x 2 S S Spacer...

Page 18: ...Lower Case Gear Fig 7 Page 14...

Page 19: ...Kit 01 9037 17 Vertical Shaft Race 2 10 6005 18 Shim Prop Gear Kit 01 2014 19 Cup Prop Gear 1 10 2007 20 Cone Prop Gear 1 10 1008 21 Prop Pinion Gear 1 50 Set 01 8240 21 A Prop Pinion Gear 1 34 Set 01...

Page 20: ...Page 16 Lower Pinion Height Measurements Fig 8...

Page 21: ...nd 01 8248 gear sets must be installed into the prop gear at this time 14 Re install the vertical shaft components described above torque pinion flange nut 7 27 to 150 ft lbs 15 Install rear prop gear...

Page 22: ...bearing carrier Spline Seat Running Load Fig 9 41 Use prop shaft wrench to lock prop shaft 42 Use torque wrench to seat gear to splines on all shafts 300 ft lbs Note Right hand rotation on front vert...

Page 23: ...Spline Seat Fig 9 Page 19...

Page 24: ...Running Load Page 20...

Page 25: ...01 5583 6 Pinion Bearing Cup Installer Front 01 5580 7 Pinion Bearing Cup Installer Back 01 5592 8 Bearing Race Installer Cap 01 5581 9 Bearing Race Installer Tower 01 5582 10 Backlash Tool Kit 01 80...

Reviews: