Immarsat ISatPhone Pro, Replacement Manual

Page 1: ...a hinge support flange assembly 4 GMR cable 5 2 M2 5 x 9 screws 2 Tools needed for GMR Antenna Antenna Cable Replacement The tools required in the replacement operation of the GMR Antenna Antenna Cabl...

Page 2: ...GMR Antenna Antenna Cable Replacement Instructions 1 Open the battery cover screw using a medium size flat headed screw driver Rotate the screw 90 degrees counter clockwise 2 Remove the battery cover...

Page 3: ...3 Remove the battery as shown 4 Remove the back cover screw M2 5 x 5 using TX8 size screwdriver...

Page 4: ...5 Squeeze the back cover sides push the back cover with the heel of the head towards the battery compartment and lift...

Page 5: ...e warranty sticker from screw number 1 Destroy and dispose of the sticker Remove 2 M2 5 x 9 screws shown in the diagram using TX8 size screwdriver 7 Remove the antenna hinge support flange This maybe...

Page 6: ...n to slot on Antenna removable cover Bend screwdriver and remove Antenna removable cover Note Put removable cover in to trash It cannot be re used 9 Open the antenna cable connector using a small flat...

Page 7: ...he GMR antenna and carefully thread the antenna cable through if using tweezers be careful not to damage the PCB 11 Check the antenna cable for visible wear damaged cables must be replaced 12 Remove 5...

Page 8: ...13 Lift the B cover module gently from the A cover and turn the module round 14 Carefully release the 2 snaps and remover the PCB module from the B cover NB do not touch the display or window...

Page 9: ...15 Open cable connector gently by using small flat headed screwdriver 16 Remove old cable from PCB module ensuring no damage fixing snaps on frame...

Page 10: ...17 Pick a new cable and check that it is perfect 18 Push the cable through as shown...

Page 11: ...19 Close the connector properly...

Page 12: ...20 Make a loop and push the cable through the hole from the top side of the frame Gently push the cable between snaps on the frame Do not use any sharp tools which may damage the cable...

Page 13: ...21 Assemble PCB module on to A cover according to guiding pins 22 Assemble B cover assembly on A cover Guide cable through Antenna hinge insert...

Page 14: ...23 Add 5 pieces M2 5 x 9 screws Do not yet add screws on Hinge support flange area Note Use only calibrated torque wrench and 0 3 Nm tightening torque...

Page 15: ...24 Pick new Antenna assembly and add thin layer of Parker O Lube grease on red area of hinge shaft and O ring as shown Note Use small brush and do not put any grease on plastic parts...

Page 16: ...cover Note Antenna must be 180 degrees open when it is assembled Otherwise it will damage antenna switch on PCB 26 Replace the connector according to picture below Use Guide cable on groove in Antenn...

Page 17: ...ver on to antenna as shown 28 Press Removable cover properly against Antenna top cover because interface must be water proof Add thin layer of Parker O lube grease on top of Hinge shaft according to p...

Page 18: ...5 x 9 screws Replace the warranty sticker with the replacement repaired sticker found in the repair kits Note Use only calibrated torque wrench and 0 3 Nm tightening torque and do not replace the war...

Page 19: ...31 Press the back cover down onto the B cover and check that it snaps closed 32 Replace the M2 5 x 5 screw tighten using the TX8 torque screwdriver to 0 3Nm...

Page 20: ...33 Replace the battery 34 Add the battery cover...

Page 21: ...35 Close the battery cover screw using the medium flat head screwdriver...