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10 Switch the solar pump on at a maximum 

speed and make it run for at least 15 minutes.

11 Disconnect the filling pump and close the 

fittings using the relevant screw caps.

12 Open the ball valve above the pump com-

pletely.

Do not fill the system in conditions with strong 

insolation and with the manifolds at high 

temperatures.

Make sure that all air bubbles have been com-

pletely eliminated.
Solar circuit vent.

Any air present in the system must be bled:

- on start-up (after filling);
- if necessary, e.g. in the case of breakdown.

Attention:

 danger of burns from the liquid 

contained in the collectors.

1.25 BOILER START UP (IGNITION).

In order to issue the Declaration of Conformity 

required by the laws in force, one must fulfil 

the following requirements to commission the 

boiler (the operations listed below must only 

be performed by qualified personnel and in the 

presence of professionals only):

-  check that the internal system is properly sealed 

according to the specifications set forth by 

technical regulations in force;

-   make sure that the type of gas used corresponds 

to boiler settings;

- Check that there are external factors that may 

cause the formation of fuel pockets; 

-   switch the boiler on and check correct ignition;
- make sure that the gas flow rate and relevant 

pressure values comply with those given in the 

manual (Par. 3.17);

- ensure that the safety device intervenes in the 

event of gas supply failure and check the relative 

intervention time;

- check the intervention of the main switch 

located upstream from the boiler and in the 

boiler;

- check that the intake/exhaust concentric ter-

minal (if fitted) is not blocked.

The boiler must not be started up even if only 

one of the checks should be negative.

N.B.:

 only upon completing commissioning by 

an installer, may an authorised firm carry out an 

initial inspection of the boiler, which is required to 

activate the Immergas warranty. The test certificate 

and warranty is issued to the user.

1.26 DHW MIXING VALVE.

The thermostatic mixing valve mixes the cold 

water with the hot water and via an internal wax 

element, sensitive to the temperature, automati-

cally controls the temperature of the mixed water 

set by the user.

N.B.:

 for excellent management of the tempera-

tures, the mixing valve must be set by the installer 

at a safety temperature required by the user. The 

outlet temperature of the domestic hot water 

can also depend on the value set on the boiler, 

however

,

 the upper limit temperature value of 

the domestic hot water is always determined by 

the position of the mixing valve: knob position 1 

= 42°C, 2 = 48°C, 3 = 54°C, 4 = 60°C (standard) 

(the values indicated refer to a storage tank with 

water at 70°C).

Any release of the three-way mixing valve.

 If 

after a long period of inactivity the three-way 

mixing valve is blocked, it is necessary to act 

manually on the knob positioned on the top of 

the same in a way to release the shutter of the 

valve itself.

1.27 CIRCULATION PUMP.

Boilers in the “Hercules Condensing ErP” series 

are supplied with 2 types of circulating pumps. 

Set operation modes according to one's installa-

tion requirements.
• 

Boiler circulator pump. 

The circulating pump 

is not equipped with speed selector. To change 

operation mode, parameter “Pump sp.” in the 

“Configurations” boiler menu must be changed.

  Pump release.

  If the pump should be blocked 

after a long period of inactivity, it must be re-

leased. Loosen the front cap, making sure that 

the liquid that escapes cannot cause injury/

damage to persons/objects and turn the mo-

tor shaft very carefully using a screwdriver so 

as not to damage the latter. Once the pump is 

released, close the vent cap.

• 

Zone 1 circulator pump. 

The pump is ideal for 

the requirements of each central heating system 

in a domestic and residential environment. 

In fact, the pump is equipped with electronic 

control that allows to set advanced functions.

Adjustments.

 Turn the selector and set it on 

the desired curve to adjust the circulator pump.

Program

LED

P 1 lower (ΔP-V)

P 2 upper (ΔP-V)

green

C 3 lower (ΔP-C) - H=3 m

C 4 upper (ΔP-C) - H=4 m

orange

Min - Max

blue

Program P (1 lower 2 upper) (ΔP-V) - Pro-

portional curve

 

(green LED).

 This allows 

the pressure level (head) to be proportionally 

reduced as the system heat demand decreases 

(flow rate reduction). Thanks to this func-

tion, the electric power consumption of the 

circulator pump is reduced further: the energy 

(power) used by the pump decreases according 

to the pressure level and flow rate. With this 

setting, the pump guarantees optimal perfor-

mance in most heating systems, thereby being 

particularly suitable in single-pipe and two-

pipe installations. Any noise of the water flow 

in the pipes, valves and radiators is eliminated 

by reducing the head. Optimal conditions for 

thermal comfort and acoustic well-being.

Programs C (3 lower 4 upper) (ΔP-C) - Con-

stant curve (orange LED).

 The circulator 

pump maintains the pressure level (head) 

constant as the system heat demand decreases 

(flow rate reduction). With these settings, the 

circulator pump is suitable for all floor systems 

where all the circuits must be balanced for the 

same drop in head.

MIN-MAX Program (Blue LED).

 The pump 

is distinguished by adjustable operating curves 

by positioning the selector in any point between 

the Min and Max positions, thereby satisfying 

any installation requirement (from a simple 

single-pipe to more modern and sophisticated 

systems) and always guarantee optimum per-

formance. The precise working point can be 

selected in the entire field of use by gradually 

adjusting the speed.

Real time diagnostics:

 a lit LED (in various 

colours) provides information regarding the 

pump operating status, see fig. 1-25

 

Possible pump release.

 The pump block is 

indicated by a fixed red LED switching on. Turn 

the selector up to the MAX position, discon-

nect and reconnect the power to restart the 

automatic release process. The pump will then 

activate the procedure that will last a maximum 

of 15 minutes and the LED will flash upon each 

restart. It then turns blue for a few seconds and 

goes back to red if the attempt to restart is not 

successful. Once the process is complete, set 

the selector back to the desired curve and if 

the problem has not bee resolved, perform the 

manual release procedure as described below.

  -  Disconnect the power to the boiler (the LED 

switches off). 

  - Close the system flow and return and let the 

pump cool down.

  -  Empty the system circuit via the relative cock.
  - Remove the motor and clean the impeller. 
  - Once unblocked, remount the motor.
  -  Fill the primary circuit; restore boiler power 

and set the desired curve.

 Attention:

  there is a burns hazard due to high 

fluid temperature and pressure. 

Burns hazard 

from coming in contact.

Summary of Contents for HERCULES SOLAR 26 2 ErP

Page 1: ...HERCULES SOLAR 26 2 ErP Instruction and recommendation booklet IE 1 037974ENG ...

Page 2: ......

Page 3: ...lified professionals within the dimensional limits established by the Law Installation and maintenance must be performed in compliance with the regulations in force according to the manufacturer s instructions and by professionally qualified staff intending staff with specific technical skills in the plant sector as envisioned by the Law Improper installation or assembly of the Immergas appliance ...

Page 4: ...0Domestic hot water storage tank unit 23 1 31Kits available on request 23 1 32Boiler components 24 2 Use and maintenance instructions 25 2 1 Cleaning and maintenance 25 2 2 General warnings 25 2 3 Control panel 25 2 4 Description of functioning states 26 2 5 Using the boiler 26 2 6 Troubleshooting 28 2 7 Parameters and information menu 30 2 8 Boiler shutdown 31 2 9 Restore central heating system p...

Page 5: ...order to open the lateral hatch and a space of 3 cm between the remaining sides of the boiler and the sides of the cabinet Leave adequate space above the boiler for possible water and flue connections Keep all flammable objects away from the appliance paper rags plastic polystyrene etc In the event of malfunctions faults or incorrect operation turn the appliance off and contact an authorised compa...

Page 6: ... MA2 Zone 2 high temperature system flow G 3 4 optional RB2 Zone 2 low temperature system return G 1 optional MB2 Zone 2 low temperature system flow G 1 optional RB1 Zone 1 low temperature system return G 1 optional MB1 Zone 1 low temperature system flow G 1 optional RA1 Zone 1 high temperature system return G 3 4 MA1 Zone 1 high temperature system flow G 3 4 G Gas supply G 1 2 AC DHW output G 3 4...

Page 7: ...ystem wa ter is required in compliance with the technical standards in force in order to protect the system and the appliance from deposits e g lime scale slurry or other hazardous deposits Water connections must be made in a rational way using the couplings on the boiler template The boiler safety valves outlet must be connected to a draining funnel Otherwise the manufactur er declines any respon...

Page 8: ...aytime comfort temperature and one for night time reduced temperature set a weekly program with four daily switch on and switch off times select the required operating mode from the various possible alternatives manual mode with adjustable temperature automatic mode with set program forced automatic mode momentarily changing the temperature of the automatic program The chrono thermostat is powered...

Page 9: ...robe always operates when connected regardless of the presence or type of room chrono thermostat used and can work in combination with Immergas timer thermostats Thecorrelationbetweensystemflowtemperature and external temperature is determined by the parameters set in menu M5 under item P66 according to the curves represented in the dia gram Fig 1 7 The electric connection of the external probe mu...

Page 10: ... resistance encountered with the maximum allowed pipe length for each type of Terminal Kit This information allows calculations to be made to verify the possibility of setting up various flue configurations Positioning the gaskets black for green range flue systems Position the gasket cor rectly for bends and extensions Fig 1 8 gasket A with notches to use for bends gasket B without notches to use...

Page 11: ...Intake and Exhaust 16 3 m 2 5 Intake m 18 7 Exhaust m 4 9 m 7 7 Exhaust m 13 6 Concentric vertical intake exhaust terminal Ø 60 100 Intake and Exhaust 9 m 1 4 Intake m 10 3 Exhaust m 2 7 m 4 3 Exhaust m 7 5 Pipe Ø 80 m 1 Intake 0 87 m 0 1 Intake m 1 0 Exhaust m 0 4 m 0 4 m 0 5 Exhaust 1 2 m 0 2 Exhaust m 1 0 Complete intake terminal Ø 80 m 1 Intake 3 m 0 5 Intake m 3 4 Exhaust m 0 9 m 1 4 Intake t...

Page 12: ...ventilated rooms the flue gas exhaust must be connected to its own individual flue or ducted directly into the external atmosphere Type B open chamber boilers must not be installed in places where commercial artisan or industrial activities take place which use products that may develop volatile vapours or substances e g acid vapours glues paints solvents combustibles etc as well as dusts e g dust...

Page 13: ...00 horizontal kit Fig 1 11 The kit with this configuration can be extended up to a max 12 9 horizontal m in cluding the terminal with grid and excluding the concentric bend leaving the boiler This configurationcorrespondstoaresistancefactor of 100 In this case the special extensions must be requested Immergas also provides a Ø 60 100 simplified terminal which in combination with its exten sion kit...

Page 14: ...into the flange 2 up to the stop making sure that the wall sealing plate has been fitted 3 this will ensure sealing and joining of the elements making up the kit Note when the boiler is installed in areas where very rigid temperatures can be reached a special anti freeze kit is available that can be installed as an alternative to the standard kit Extensions for vertical kit Ø 60 100 Fig 1 15 The k...

Page 15: ... the female side of the bend 5 up to the end stop ensuring that the internal and external wall sealing plates are fitted Fit the exhaust pipe 9 with the male side smooth to the female side of the bend 5 up to the end stop making sure that the internal wall sealing plate has been fitted this will ensure sealing and joining of the elements making up the kit Installation clearances Fig 1 19 The mini ...

Page 16: ...ata The dimensions of the shafts must ensure a minimum gap between the outer wall of the smoke duct and the inner wall of the shaft 30 mm for circular section shafts and 20 mm in the event of a square section shaft Fig 1 21 Maximum 2 changes of direction are allowed on the vertical section of the flue system with a maximum clearance angle of 30 with respect to the vertical The maximum vertical ext...

Page 17: ... two 90 Ø 80 bends at boiler outlet The max possible length of the Ø 80 flexible ducting vertical section is equal to 30 m This length is obtained considering the complete exhaust terminal 1m of Ø 80 pipe in exhaust two 90 Ø 80 bends at boiler outlet for connect ing to the ducting system and two direction changes of the flexible hose inside the chimney technical slot The maximum possible length of...

Page 18: ... set pressure of the solar circuit hydraulic unit To compensate the high temperatures that can be reached by the liquid in the circuit and therefore its dilation an expansion vessel has been envisioned that has sufficient capacity to perform this task The expansion vessels are supplied pre loaded at 2 5 bar It is therefore necessary to deflate them and reload them at the pressure required for the ...

Page 19: ...parameter Pump sp in the Configurations boilermenumustbechanged Pump release If the pump should be blocked after a long period of inactivity it must be re leased Loosen the front cap making sure that the liquid that escapes cannot cause injury damage to persons objects and turn the mo tor shaft very carefully using a screwdriver so as not to damage the latter Once the pump is released close the ve...

Page 20: ...pump dotted area Circulator pump absorbed power W Circulator pump absorbed power W Flow rate l h Flow rate l h Head kPa Head kPa Circulating pump LED Description Diagnostics Remedy LED steady on Pump noisy Insufficient system pressure circulating pump in cavitation Restore correct thermal circuit pressure Presence of foreign matter in the impeller Remove the motor and clean the impeller Flashing w...

Page 21: ... button has a feature that locks its operation to prevent accidental modifications to lock the control panel it is necessary to press button 1 longer than 10 seconds during which the current configuration flashes the active lock is signalled by all LEDs of the control panel flashing To unlock the button press again longer than 10 seconds Real time diagnostics in the event of mal function the LEDs ...

Page 22: ...le head An Circulating pump absorbed power Circulator pump absorbed power W Flow rate l h 1 29 MAIN CIRCULATION UNIT COMPONENTS Key 1 Solar pump 2 Non return valve thermometer and cock 3 Safety valve drain fitting 4 Flow meter 5 6 bar safety valve 6 3 4 connection for expansion vessel 7 Manometer 8 Draining valve 9 Filling valve 10 Insulating casing 11 Flow rate regulator 12 Inlet 13 Outlet 14 Ref...

Page 23: ...e tank Mag nesium Anode checked annually by a qualified firm The storage tank unit is prepared for intro duction of the domestic hot water pump fitting 1 31 KITS AVAILABLE ON REQUEST Recirculation kit on request The boiler storage tank unit is prepared for application of the pump kit Immergas supplies a series of fittings and attachments that allow connection between the storage tank unit and dome...

Page 24: ... mixing valve 25 System filling valve 26 Shut off valve with thermometer 27 Solar pump 28 Flow meter 29 Domestic hot water probe 30 Condensate drain trap 31 Polyphosphate dispenser optional 32 D H W expansion vessel 33 Solar system drain fitting 34 Storage tank unit draining valve 35 Sample points air A flue gas F 36 Positive signal pressure point 37 Negative signal pressure point 38 Manual air ve...

Page 25: ...trical cables nor leave the ap pliance exposed to weathering rain sunlight etc the appliance power cable must not be re placed by the user in the event of damage to the cable switch off the appliance and contact exclusively quali fied staff for replacement if the appliance is not to be used for a certain period disconnect the main power switch N B the temperatures indicated by the display have a t...

Page 26: ...hot water heating in progress CH ON Central heating mode in progress Boiler functioning central heating in progress F3 Antifreeze mode in progress Boiler functioning to restore the minimum safety temperature against boiler freezing CAR OFF Remote Control Optional off DHW OFF In the case of use with Super CAR jointly with the opertaion period in reduced D H W Timer mode will be displayed DHW OFF an...

Page 27: ...g the selector switch 1 The production of the hot water is guaranteed by the solar system and the boiler Pressing button B again passes to SAV ING mode signalled by the indicator 15 off In this way priority is given to the solar system to produce DHW thus guaranteeing a minimum temperature of the water contained in the storage tank of 45 C In this mode it is also possible to regulate the temperatu...

Page 28: ...ore the correct pressure if necessary 12 Storage tank probe anomaly The board detects an anomaly on the storage tank probe The boiler cannot produce domestic hot water domestic water heating is carried out by the solar system and Pdc 1 15 Configuration error If the board detects an anomaly or incongruity on the electric wiring the boiler will not start If normal conditions are restored the boiler ...

Page 29: ...l conditions are restored the boiler restarts without needing to be reset 1 2 35 Low temperature zone 3 safety ther mostat intervention During operation if a fault causes excessive over heating internally on the low temperature zone 3 the boiler does not satisfy the requests of the interested zone If normal conditions are restored the boiler restarts without needing to be reset 1 2 36 IMG Bus comm...

Page 30: ...r the last operation performed P32 D C P32 B D C ITALIANO D x select C All descriptions are given in Italian A1 Default All descriptions are given in alphanumeri cal format P33 D C OFF Default D x select C In winter mode by activating this func tion it is possible to activate the room cen tral heating function even if the eventual Remote Control or TA are out of service ON RESET D x select C By pr...

Page 31: ...ted to gas and elec tricity power supply circuits the boiler is powered constantly the boiler is on and not in stand by the boiler is not in no ignition block Par the boiler essential components are not faulty In the case of prolonged inactivity second home we also recommend to disconnect the electric power supply fully drain the central heating circuit the boiler domestic hot water circuit and th...

Page 32: ... draining valve 7 Polyphosphate dispenser optional 8 System filling valve 9 3 bar safety valve 10 Manifold draining valve 11 Condensate drain trap 12 Gas valve 13 Gas valve outlet pressure point P3 14 Air intake pipe 15 Fan 16 Gas nozzle 17 Detection electrode 18 Burner 3 BOILER COMMISSIONING INITIAL CHECK To commission the boiler make sure that the declaration of conformity for installation is su...

Page 33: ...orrect adjustment of the gas cock check the correct calibration of the gas valve Irregular combustion or noisiness It may be caused by a dirty burner incorrect combustion parameters intake exhaust terminal not cor rectly installed Clean the above components and ensure correct installation of the terminal check correct setting of the gas valve Off Set setting and correct percentage of CO2 in flue g...

Page 34: ...e values in the table Par 3 17 using the dif ferential manometers connected to the p gas pressure points 36 and 37 Fig 1 33 Access the configurations menu under the SER VICE item and adjust the following parameters Par 3 8 boiler maximum heat output P62 boiler minimum heat output P63 maximum central heating output P64 minimum central heating output P65 Below find the default settings present on th...

Page 35: ...ature at which the boiler functions calculated by the controls active on the system heat adjustment SERVICE P57 AUTO DELTA T 0 proportional head see parag 1 23 DELTA T 5 25 K constant T see par 1 23 Note after selecting DELTA T adequate to the requirements maximum Vmax and minimum Vmin circulating pump speed may be selected adjustable from 100 to 75 AUTO 0 FIX Fixed circulator pump speed adjustabl...

Page 36: ...ows to set the flow rate adjuster on the various levels Auto automatic functioning therefore with variable flow rate Open adjuster completely open therefore maximum flow rate available 09 L M 12 L M and 15 L M operation with defined flow AUTO RELE1 optional RELE1 0 Relay 1 not used RELE1 1 RELE1 1 In a system divided into zones relay 1 controls the main zone RELE1 2 The relay signals the intervent...

Page 37: ...st ments are excluded and only the safety thermo stat and the limit thermostat remain active To activate the chimney sweep function press the Reset button C for 8 to 15 seconds in absence of domestic hot water and heating requests Its acti vation is signalled by the relative symbol 22 Fig 2 1 This function allows the technician to check the combustion parameters After the checks deactivate the fun...

Page 38: ...ing it to zero read on boiler pressure gauge that the expansion vessel charge is at 1 0 bar Check that the domestic hot water expansion vessel charge is at a pressure between 3 and 3 5 bar Check the charge of the solar DHW expansion vessel according to system requirements Check that the system static pressure with system cold and after refilling the system by means of the filling cock is between 1...

Page 39: ...ower pin 9 Lower front panel disassembly 10 Fig 3 8 undo the front screws 11 push the front slightly upwards 10 in order to free it from the lower fixing slots and pull it towards yourself detail B Disassembly of the lids 12 14 Fig 3 8 remove the front half cover 12 loosening the internal screws 13 pull the cover to wards yourself to release it from the 3 screws with end stop positioned in the rea...

Page 40: ...40 3 7 7 8 9 INSTALLER USER MAINTENANCE TECHNICIAN ...

Page 41: ...41 3 8 Part B Part D Part C 10 11 11 12 13 13 14 15 15 16 17 17 17 INSTALLER USER MAINTENANCE TECHNICIAN Part B Part D Part C ...

Page 42: ...42 3 9 Part E 17 19 18 18 18 18 INSTALLER USER MAINTENANCE TECHNICIAN Part E ...

Page 43: ... 21 8 18733 2 38 4 18 42 6 1 77 4 21 42 9 1 74 5 51 56 2 20 0 17200 2 18 3 58 36 6 1 63 3 61 36 8 1 60 4 74 48 3 19 0 16340 2 07 3 27 33 4 1 55 3 29 33 6 1 52 4 33 44 2 18 0 15480 1 96 2 98 30 4 1 47 2 99 30 5 1 44 3 94 40 2 17 0 14620 1 86 2 70 27 5 1 39 2 71 27 6 1 36 3 58 36 5 16 0 13760 1 75 2 43 24 8 1 31 2 44 24 8 1 28 3 23 32 9 15 0 12900 1 64 2 18 22 2 1 23 2 18 22 2 1 21 2 89 29 5 14 0 12...

Page 44: ... hot water circuit max operating pressure bar 8 0 Specific flow rate D according to EN 625 l min 19 0 Flow rate capacity in continuous duty T 30 C l min 13 1 Domestic hot water performance classification according to N 13203 1 Weight of full boiler kg 404 4 Weight of empty boiler kg 193 8 Electrical connection V Hz 230 50 Nominal power absorption A 1 2 Installed electric power W 165 Boiler circula...

Page 45: ...Sr N Serial Number CHK Check Cod PIN PIN code Type Type of installation ref CEN TR 1749 Qnw min Minimum DHW heat input Qn min CH minimum heat input Qnw max DHW maximum heat input Qn max CH maximum heat input Pn min Minimum heat output Pn max Maximum heat output PMS Maximum system pressure PMW Maximum domestic hot water pressure D Specific flow rate TM Maximum operating temperature NOx Class NOx Cl...

Page 46: ... kW Standby heat loss Pstby 0 132 kW At part load elmin 0 019 kW Ignition burner power consumption Pign 0 000 kW In standby mode PSB 0 005 kW Emissions of nitrogen oxides NOX 47 mg kWh For combination heaters Declared load profile XL Water heating energy efficiency ηWH 76 Daily electricity consumption Qelec 0 669 kWh Daily fuel consumption Qfuel 30 464 kWh Contact details IMMERGAS S p A VIA CISA L...

Page 47: ...ntary heat pump From fiche of heat pump Solar contribution and Supplementary heat pump Select smaller value Boiler and supplementary heat pump installed with low temperature heat emitters at 35 C From fiche of heat pump The energy efficiency of the package of products provided far in this fiche may not correspond to its actual energy efficiency once installed in a building as the efficiency is inf...

Page 48: ...nergy efficiency of the package of products provided far in this fiche may not correspond to its actual energy efficiency once installed in a building as the efficiency is influenced by further factors such as heal loss in the distribution system and the dimensioning of the products in rela tion to building size and characteristics Seasonal space heating energy efficiency of package Seasonal space...

Page 49: ...r contribution From fiche of solar device 1 I 2 1 1 x I 10 x II III I Auxiliary electricity 3 G F E D C B A A A A 27 27 27 28 27 27 27 28 30 30 30 32 33 34 35 36 36 37 38 40 39 50 55 60 65 75 80 85 100 115 123 131 130 150 160 170 163 188 200 213 M L XL XXL 3 2 3 2 The energy efficiency of the package of products provided far in this fiche may not correspond to its actual energy efficiency once ins...

Page 50: ...ncy under colder and warmer climate conditions Colder 0 2 x Warmer 0 4 x Declared load profile Solar contribution From fiche of solar device 1 _____ 2 1 1 x _____ 10 x _____ ____ ______ Auxiliary electricity 3 G F E D C B A A A A 27 27 27 28 27 27 27 28 30 30 30 32 33 34 35 36 36 37 38 40 39 50 55 60 65 75 80 85 100 115 123 131 130 150 160 170 163 188 200 213 M L XL XXL 3 2 3 2 The energy efficien...

Page 51: ......

Page 52: ...immergas com Immergas S p A 42041 Brescello RE Italy Tel 0522 689011 Fax 0522 680617 Certified company ISO 9001 This instruction booklet is made of ecological paper Cod 1 037974ENG rev ST 001531 000 02 15 Inglese per IRLANDA IE ...

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