Impulse Yamuna, Operation - And Safety Regulations

Page 1: ...1 OPERATION AND SAFETY REGULATIONS Yamuna ...

Page 2: ...0 4 2 Outdoor use 11 4 3 Indoor use 11 5 Daily maintenance of the pump 12 6 Pump general 14 6 1 Preparation for starting the pump unit 14 6 2 To fill the pump housing with water 14 6 3 Pump general 15 6 4 Preparations for starting 16 6 5 Priming fuel system 17 6 6 Stone catcher cleaning 18 7 Control panel type1 21 7 1 Starting type 1 22 7 2 Stopping type1 23 8 Control panel type2 25 8 1 Starting t...

Page 3: ...rameters of the Pump set the Instructions in this manual must be followed Failure to do so may lead to damage to or premature failure of the Pump set and may cause Injury Any such actions will invalidate the warranty Impulse Yamuna pump is developed to pump clean to lightly polluted water with a maximum density of 1 05 g cm and a temperature between 0 and 45 degrees Celsius Typical applications ar...

Page 4: ...It is not permitted to use the pump unit for pumping liquids containing larger suspended solids It is not permitted to use the pump unit for pumping flammable and or explosive substances It is not permitted to deploy a standard pump unit in an environment in which there is a danger of fire and or explosion It is not permitted to deploy a standard pump unit in an ATEX environment Use the pump unit ...

Page 5: ... 2250 x 1050 x 1400 mm Basic frame Hot dip galvanized Doors 4 easy access lockable doors Fuel tank 230 ltr Lifting points Fitted with single lifting point and forklift channels Stackable Canopy is stackable Exhaust system Fully integrated in the canopy Engine Engine brand Hatz Engine type 1D81Z Power 5 5 kW Max engine speed 1500 RPM Fuel consumption 245 g kWh Displacement 0 667 l Number of cylinde...

Page 6: ...ed and maintained by persons who have received appropriate training and are aware of the associated dangers The installer operator and maintenance personnel must comply with the local safety regulations The company management is responsible for ensuring that all work is performed by qualified personnel in a safe manner It is not permitted to make changes to the pump unit without written permission...

Page 7: ...ating oil B Diesel is hazardous to the environment with substantial remediation costs if it leaks into a drain waterway or the ground C Caution hot surface D Caution crushing danger E Oil F Hazardous or irritating substances G General hazard H Danger high voltage I Danger magnetic field J Wear hearing protection K Instructions for use L Dispose of in an environmentally responsible manner at the en...

Page 8: ...eye of the bare shaft pump may be used for transport of the pump unit WARNING Lifting forces must be as vertical as possible the maximum lifting angle is 15 There is a lifting eye located on the top of the enclosure Only lift the unit from this lifting eye WARNING If the pump unit is installed on a swampy or muddy surface the installation may be stuck to the ground DANGER NEVER move or lift the pu...

Page 9: ...ump unit with a forklift Forklift pockets can be used for moving the pump unit with a forklift The forks of the forklift must be inserted into these pockets to lift the pump unit WARNING Use certified lifting equipment with an adequate lifting capacity and always lift from directly above Lifting from an angle can lead to dangerous situations Lifting work may only be performed by appropriately auth...

Page 10: ...he pump unit Note Impulse is not responsible for accidents and damage that result from failure to follow the guidelines in this manual Such use results in forfeiture of the right to assert any warranty or damage compensation claims Place the pump unit on a flat surface capable of supporting the load Make sure there is sufficient space around the pump unit for operation and maintenanceactivities ...

Page 11: ...uirements must be met Ensure that there is sufficient free space around the air intake so the engine is able to draw as much air as it needs Ensure that there is sufficient free space around the hot air outlet Maintain at least 2 m 6 6 ft of clearance Avoid dusty conditions and locations where corrosion or erosion can occur 4 3 Indoor use In addition to the general instructions the following addit...

Page 12: ...that have splashed onto the enclosure Check whether the machine is still placed properly on the ground on which it stands in accordance with the instructions This is important because the situation can change as a result of a build up of sand soil around the pump unit Checking the water trap The intervals at which you should check the water trap depend entirely on the amount of water in the fuel a...

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Page 14: ...sing must be filled with water 6 2 To fill the pump housing with water 1 Fill fully stone catcher with water through suction side connector it is easier do connecting D100 F M 90 degree connector 1 2 Start the engine and keep filling the stone catcher with water till its start coming out through discharge side When its start coming out pump housing is fully filled with water ...

Page 15: ...al Type 1 Open the fuel tank cup and visually inspect fuel level if necessary fill up 2 tips Turn on earth switch 1 and turn egnition switch 2 to posittion ON read reading from fuel level gauge if its low fill the fuel ...

Page 16: ...16 6 4 Preparations for starting 1 Check the oil level in the drive unit 1 and engine 2 ...

Page 17: ...k whether all the drain plugs and covers are in place 6 5 Priming fuel system WARNING Always check fuel level in fuel tank Don t start the pump when fuel is running low In this case air can get in fuel system If air enters the fuel system the air must be purged from the fuel system before the engine can be started Air can enter the fuel system when the following events occur The fuel tank is empty...

Page 18: ...tcher cleaning To clean stone catcher can be done by following steps 1 Open cover 1 remove all stones and debris 2 Check conduction of rubber gasket If it s in bad conduction replace it 3 Close cover 1 4 Open panel 2 ...

Page 19: ...19 5 Open cover 3 ...

Page 20: ...20 6 Remove all debris from stone catcher 7 Close cover 3 and panel 2 ...

Page 21: ...p Note The hour counter indicates how long the pump has been in service This hour reading is also important for determining when the pump unit requires maintenance Selection switch type1 The selection switch has three positions Pump unit is switched off 1 Pump unit is switched on 2 Starting pump unit 3 ...

Page 22: ...to the area around the pump unit Make sure the pump unit can draw adequate fresh air 3 Check whether the prescribed safety provisions are in place 4 Connect the lines 5 If the pump is dry the pump housing must first be filled with water 6 Perform the daily maintenance 7 Check whether there is sufficient fuel in the fuel tank 8 Turn on earth switch 1 9 Turn the switch on the control panel to positi...

Page 23: ...ettling of the ground occurs during groundwater extraction This can result in grains of sand moving closer together which will have an impact on the ground This can cause cracks in buildings and pipes It can also result in rotting of wooden foundation piles if the groundwater is kept at a low level for an extended period of time Before starting a dewatering system make sure a sound dewatering plan...

Page 24: ...24 6 Switch off earth switch 1 ...

Page 25: ...ions Pump unit is switched off 1 Pump unit is switched on 2 Starting pump unit 3 8 1Starting type 2 The pump must be at a standstill before starting 1 Check the pump type type plate and the characteristics of the pump unit such as speed operating pressure consumed power operating temperature etc 2 Check whether the pump unit is placed in accordance with the instructions Pay particular attention to...

Page 26: ...ssure and battery charging lamp must light on 10 Turn the switch on START position 3 Engine must starting WARNING If vibration occurs during starting stop the pump immediately and eliminate the cause before starting again 11 Let the engine run for five minutes before the pump is connected to the dewatering system 12 If the engine does not start press and hold the red handle on the oil pressure pro...

Page 27: ...ing of wooden foundation piles if the groundwater is kept at a low level for an extended period of time Before starting a dewatering system make sure a sound dewatering plan has been prepared and that the impact on the surrounding area is clear 8 2Stopping type2 1 Turn the switch on the control panel to off position 1 2 When you suspect that the liquid is beginning to freeze drain the pump while t...

Page 28: ... Release the switch and wait until the start screen appears When no further actions are made during the shutdown relays 2 minutes on default the ECOMIZER PRO will switch itself into Stand By To reactivate the ECOMIZER PRO the user has to turn the switch on start again or when applied optional the pump can be started by Remote Control The Off position will shut down the Pump Unit completely This po...

Page 29: ...justed at the top left corner of the screen Manual control 1 To start the pump in manual mode Press the Start Manual mode button The pump will automatically run its starting procedure After the starting delay set by user the engine will start and the Control menu will appear 2 The engine or starting cycle can be stopped by pressing the stop button at any time ...

Page 30: ...t shows the current level depending on the measured level or vacuum Fuellevel RPM Battery voltage and Canopy temperature are displayed on the left 1 By pressing the Rev up and Rev down the user can adjust the RPM 2 Select Use levelsensor if you have a hydrostatic pressure sensor installed 3 Enter the sensor depth to adjust the scaling of the visualisation You can read more about using the ...

Page 31: ... a pop up appears This pop up can be closed by pressing the X in the corner Pop ups can be moved by dragging the bar on top of it 2 Pop ups can be closed by pressing the cross on the top right of the screen 1 Press the stop button to stop the pump and return to the starting screen 2 Press Back to go back to the control menu ...

Page 32: ... indication tube which level should be regulated Every red marking on the sensor cable represents one meter this is used to determine the sensor height in the next pages If vacuum control is selected the ECOMIZER PRO will automatically adjust the RPM to regulate the groundwater to the desired level If you do not use a hydrostatic pressure sensor the visualization will be scaled from 0M to 10M 1 Ch...

Page 33: ...lative to the ground surface Every red mark on the sensor cable is 1 meter 3 Press Start vacuum control to start the pump on vacuum control If any fields are filled in incorrectly one of the following errors will occur 1 Sensor depth too low The current level the sensors measures exceeds the sensor depth Adjust the sensor depth to a higher value 2 Set desired level Required level exceeds the senso...

Page 34: ... Check whether the gland packing is leaking it must be adjusted so one drop of water drips every five seconds Loosen the gland packing a bit if it drips more slowly and tighten it a bit if it drips more quickly 4 The maximum permissible ambient temperature is 40 C The temperature of the bearings may not exceed 110 C Note Use for higher temperatures is only permitted after consultation with the sup...

Page 35: ...ining ports covers plugs 1 2 Make sure the canopy draining ports covers plugs 1 are not clogged with solids clean them if clogged 3 Open valves covers plugs 2 3 4 5 6 7 8 make sure they are not clogged clean them if clogged 4 Switch the pump on for about 5 minutes to purge the water in the suction and pressure valves 5 Turn off the engine and close all valves ports covers plugs after complete wate...

Page 36: ...re that all the drained liquid is contained in a proper manner and disposed of in accordance with local regulations Do not simply allow the water to drain onto the ground as this could cause the ground to become slippery ...

Page 37: ...uction capacity during commission Stonebox is polluted Check the stonebox through cover 6 Clean the stonebox Leakage through inspection cover gaskets Hissing sound during right after commission near point 1 2 4 5 6 or 7 Tighten or replace leaking gasket Leaking stuffing box packing Hissing sound near Stuffing box 3 Adjust the gland plate Defect discharge valves Remove inspection window 1 2 and che...

Page 38: ...t of fuel or low engine oil pressure Activate the mechanical oil pressure shutdown device red lever and start the engine Insufficiently charged battery Check the battery or contact the service department if necessary Diesel engine stops immediately after starting cold start Back pressure in the discharge line Disconnect the suction and discharge lines Start the diesel engine and let it warm up for...