IMT 12/89, Repair Parts

Page 1: ...RTS 1 Repair Parts Model 12 89 Crane IOWA MOLD TOOLING CO INC BOX 189 GARNER IA 50438 0189 641 923 3711 MANUAL PART NUMBER 99903049 99903049 20111201 Iowa Mold Tooling Co Inc is an Oshkosh Corporation...

Page 2: ...ODELCHANGES REVISIONS ADDED POWER STABILIZER INSTALLATION INSTRUCTIONS NOTE DA TE ON EACH P AGE 20030527 PGS 68 89 RMV CONTROLKITS MOVEDTO 99903381 RADIO TETHERED REMOTE MANUAL 20030605 53 505 05 382...

Page 3: ...INDER C80 XXX TYPE R 30 BEAMCYLINDER C32 120 31 BEAMCYLINDER C32 170 32 STABILIZER BEAM TYPE SV 33 STABILIZER LOCK TYPE SV SR DR 34 VALVE GROUP RS210 35 VALVE GROUP RS210 36 VALVE GROUP RS210 CE 37 VA...

Page 4: ...715498 70 DECAL KIT SPANISH 95715499 70 DECALKIT FRENCH 95715500 70 DECAL KIT 12 89 95716095 THRU 4 07 71 DECAL KIT KIT 95716095 DWG 99903223 71 OVERLOAD SHUTDOWN STANDALONE 99903341 1 72 OVERLOAD SHU...

Page 5: ...ed serial number and model number as shown on the serialnumber placard ORDERINGREPAIRPARTS Whenordering replacement parts 1 Give the model number of the unit 2 Give the serial number of the unit 3 Spe...

Page 6: ...WASHER 10MM 8 9 25 103 PLUG 1 10 60 916 OIL LEVEL GLASS 3 4 1 11 25 277 PLUG 1 12 62 33 524 LEVER 505 01 010 20020909 13 62 33 504 HOUSING 14 31 328 ZERK M6X1 0 15 33 151 SNAP RING 130U 1 16 61 70 78...

Page 7: ...61 71 203 ROTATIONCYLINDER 2 2 33 340 LOCK RING 2 3 20 205 O RING 134 5X3 2 4 61 71 974 FLANGE 2 5 30 507 SCREW MC14X50 16 6 33 129 CIRCLIP 50U 1 7 63 718 GUIDE BLOCK 1 8 61 71 233 RACK 1 9 20 305 O R...

Page 8: ...7 61 68 033 PUSH ROD 1 8 61 72 364 RING 2 9 23 336 BUSHING PM7040DX 10 23 342 BUSHING PM8040DX 11 61 68 074 PIN 1 505 01 200 20020909 12 61 68 064 PIN 1 13 30 886 LOCK NUT M8 8 14 61 68 004 LOCK PLATE...

Page 9: ...PARTS 9 INNER MAIN BOOM 1 61 72 201 INNER BOOM 1 2 33 139 CIRCLIP 70U 1 3 61 68 074 PIN 1 4 33 143 CIRCLIP 80U 1 5 64 054 DISTANCE RING 1 6 61 68 084 PIN 1 7 64 329 RUBBER PROTECTOR 1 505 02 010 1999...

Page 10: ...17 32 228 SCREW MC8X16 4 18 31 155 SPRING WASHER 8MM 6 19 62 43 024 STOWINGPIN 2 505 02 050 20020909 20 63 837 SLIDE BLOCK 8MM 21 63 840 SLIDE BLOCK 10MM 22 62 46 314 BRACKET 1 23 31 156 SPRING WASHE...

Page 11: ...10X25 4 6 61 82 444 LOCK PLATE 1 7 31 155 SPRING WASHER 8MM 2 8 32 228 SCREW MC8X16 2 9 63 840 SLIDE BLOCK 10MM 10 63 717 SLIDE BLOCK 11 63 797 SLIDE BLOCK 9MM 12 31 280 COTTER BOLT 5X40 1 13 33 458 L...

Page 12: ...ING WASHER 8MM 8 13 32 228 SCREW MC8X16 8 14 62 42 402 EXTENSION232MM 1 15 63 836 SLIDE BLOCK 8MM 16 63 839 SLIDE BLOCK 10MM 505 02 110 19990630 17 63 840 SLIDE BLOCK 10MM 18 62 43 014 WEARPLATE 8MM 1...

Page 13: ...63 839 SLIDE BLOCK 10MM 17 63 840 SLIDE BLOCK 10MM 18 62 43 014 WEARPLATE 8MM 19 63 835 SLIDE BLOCK 8MM 20 63 838 SLIDE BLOCK 10MM 21 62 42 482 EXTENSION198MM 22 63 717 SLIDE BLOCK 23 63 716 SLIDE BL...

Page 14: ...IDE BLOCK 10MM 18 62 43 014 WEARPLATE 8MM 19 63 835 SLIDE BLOCK 8MM 20 63 838 SLIDE BLOCK 10MM 21 62 42 482 EXTENSION198MM 22 62 45 952 EXTENSION164MM 1 23 62 46 384 BRACKET 1 24 63 717 SLIDE BLOCK 25...

Page 15: ...12 89 PARTS 15 HOOK SUSPENSION 1 62 143 SAFETYLATCH 2 62 101 HOOK 40KN 1 3 62 114 SHACKLE W NUT 4 75T 1 505 02 500 19990630...

Page 16: ...98 MM 1 2 60 99 964 LOCK PIN 155 MM 3 62 44 474 BUSHING 1 4 31 156 SPRING WASHER 10 MM 5 30 915 PIPE PLUG M10 X 25 6 30 597 C SINK SCREW MK8X12 7 31 170 LOCK WASHER 8MM 8 62 42 994 LOCK WASHER 9 62 43...

Page 17: ...34 CLAMP 4 31 156 LOCK WASHER 10 MM 5 30 915 PIPE PLUG M10X25 6 62 44 510 MAN EXT COMPLETE 164MM 1 7 60 99 964 LOCK PIN 155 MM 1 8 62 44 564 BUSHING 9 30 597 C SINK SCREW MK8X12 10 31 170 LOCK WASHER...

Page 18: ...40 MM 1 2 66 56 614 LOCK PIN W SPLIT PIN 105MM 3 62 43 434 CLAMP 4 31 156 SPRING WASHER 10 MM 5 30 915 PIPE PLUG M10 X 25 6 30 597 C SINK SCREW MK8 X 12 7 31 170 LOCK WASHER 8MM 8 62 42 994 LOCK WASHE...

Page 19: ...342 BUSHING PM8040DX 3 31 322 ZERK 1 8 90 2 4 20 529 SCRAPER 85X95X7 10 1 5 21 918 BEARING 85 90X25 1 6 61 71 752 GUIDE 1 7 20 330 O RING 149 3X5 7 1 8 20 619 SEAL 85X100X13 1 9 23 336 BUSHING PM7040D...

Page 20: ...M8040DX 3 31 318 ZERK 1 8 2 4 20 523 SCRAPER 75X85X7 10 1 5 22 101 BEARING 75 80X25 1 6 62 02 973 GUIDE 1 7 20 327 O RING 119 3X5 7 1 8 20 650 SEAL 75X85X13 1 9 61 77 123 PISTON ROD HEAD 1 10 23 321 B...

Page 21: ...NDER INCL 2 1 2 23 342 BUSHING PM8040DX 3 31 318 ZERK 1 8 2 4 20 619 SEAL 85X100X13 1 5 20 330 O RING 149 3X5 7 1 6 61 71 752 GUIDE 1 7 21 918 BEARING 85 90X25 1 8 20 529 SCRAPER 85X95X7 10 1 9 20 792...

Page 22: ...0 128 O RING 15 3X2 4 1 4 62 42 723 PISTON 1 5 20 911 DBL SLEEVE 63X52X4 2 1 6 20 916 SEAL 63X58X13 1 7 62 42 682 CYLINDER 1 8 20 185 O RING 59 5X3 1 9 20 883 BACK RING 59 5X3 1 10 62 42 733 GUIDE 1 1...

Page 23: ...X 2 4 2 3 20 128 O RING 15 3 X 2 4 1 4 62 42 723 PISTON 1 5 20 911 DOUBLE SLEEVE 63X52X4 2 1 6 20 916 SEAL 63 X 58 X 13 1 7 62 48 642 CYLINDER 1 8 20 185 O RING 59 5 X 3 1 9 20 883 BACK RING 59 5 X 3...

Page 24: ...28 O RING 15 3 X 2 4 1 4 62 42 723 PISTON 1 5 20 911 DOUBLE SLEEVE 63X52X4 2 1 6 20 916 SEAL 63 X 58 X 13 1 7 62 48 642 CYLINDER 1 8 20 185 O RING 59 5 X 3 1 9 20 883 BACK RING 59 5 X 3 0 1 10 62 42 6...

Page 25: ...13 1 62 42 743 PISTON ROD 1 2 20 704 BACK RING 15 3X2 4 2 3 20 128 O RING 15 3X2 4 1 4 62 42 723 PISTON 1 5 20 911 DBL SLEEVE 63X52X4 2 1 6 20 916 SEAL 63X58X13 1 7 62 42 792 CYLINDER 1 8 20 185 O RIN...

Page 26: ...2 3 20 128 O RING 15 3X2 4 1 4 62 42 723 PISTON 1 5 20 911 DBL SLEEVE 63X52X4 2 1 6 20 916 SEAL 63X58X13 1 7 62 42 792 CYLINDER 1 8 20 185 O RING 59 5X3 1 9 20 883 BACK RING 59 5X3 1 10 62 42 633 GUID...

Page 27: ...ACK RING 15 3X2 4 2 3 20 128 O RING 15 3X2 4 1 4 62 42 723 PISTON 1 5 20 911 DBL SLEEVE 63X52X4 2 1 6 20 916 SEAL 63X58X13 1 7 62 42 822 CYLINDER 1 8 20 185 O RING 59 5X3 1 9 20 883 BACK RING 59 5X3 1...

Page 28: ...3 654 PISTON ROD 1 2 20 180 O RING 39 2X3 1 3 62 43 683 PISTON 1 4 20 911 DBL SLEEVE 63X52X4 2 1 5 20 916 SEAL 63X58X13 1 6 62 42 892 CYLINDER 1 7 20 185 O RING 59 5X3 1 8 20 883 BACK RING 59 5X3 1 9...

Page 29: ...CYLINDER 1 2 20 785 SEAL 80X66X22 5 1 3 62 41 763 PISTON 1 4 20 183 O RING 54 5X3 1 5 62 41 743 PISTON ROD 1 505 03 300 20111201 6 20 687 SEAL 63X73X13 1 7 20 190 O RING 84 5X3 1 8 20 710 BACK RING 8...

Page 30: ...0 1 6 61 71 153 GUIDE 1 7 20 710 BACK RING 84 5 X 3 0 1 8 20 190 O RING 84 5 X 3 1 9 20 687 SEAL 63X73X13 1 10 61 77 472 CYLINDER C80 625 1 11 31 318 LUBRICATOR 1 8 RG LIGE 1 12 61 77 834 LOCK PIN 1 1...

Page 31: ...2 20 503 SCRAPER 1 3 60 43 034 GUIDE 1 4 20 880 BACK RING 30 X 35 1 5 20 176 O RING 29 2 X 3 1 6 20 681 SEAL 20 X 26 X 5 5 1 7 20 797 SEAL 32 X 22 X 12 5 1 8 60 42 954 PISTON ROD 1 9 30 103 STEEL BOLT...

Page 32: ...2 20 503 SCRAPER 1 3 60 43 034 GUIDE 1 4 20 880 BACK RING 30 X 35 1 5 20 176 O RING 29 2 X 3 1 6 20 681 SEAL 20 X 26 X 5 5 1 7 20 797 SEAL 32 X 22 X 12 5 1 8 61 33 854 PISTON ROD 1 9 30 103 STEEL BOLT...

Page 33: ...UT M12 3 5 61 71 004 STOP 1 6 61 70 974 PIN 1 7 63 959 GUIDE ROLLER 1 8 30 111 SET SCR M6X12 2 505 04 010 20111201 9 58 81 914 LOCK PLATE 1 10 30 888 LOCK NUT M10 2 11 61 71 944 SPACER 1 12 61 71 954...

Page 34: ...62 45 264 BUSHING 2 3 33 473 SPRING 2 4 62 45 244 HOOK 2 5 61 79 334 BRACKET 2 6 30 890 LOCK NUT M12 2 7 30 113 SET SCR M6X20 2 8 30 457 SCREW MC6X50 4 9 62 45 654 LOCK PLATE 2 10 62 46 084 FITTINGS 2...

Page 35: ...OLT 6 SECT 334MM 19 30 888 LOCK NUT M10 505 05 010 20020909 20 31 596 SCREW MC5X6 21 61 353 COVER 22 61 482 SPRING KIT 23 61 688 PLUG 24 61 480 CHECKVALVE 25 61 365 SEALKIT 26 61 362 BRACKET LEVER 27...

Page 36: ...9 30 888 LOCK NUT M10 505 05 011 20020909 20 31 596 SCREW MC5X6 21 61 353 COVER 22 61 482 SPRING KIT 23 61 688 PLUG 24 61 480 CHECKVALVE 25 61 365 SEALKIT 26 61 362 BRACKET LEVER 27 30 420 SCREW MC5X1...

Page 37: ...NUT M10 20 31 596 SCREW MC 5 X 6 21 61 353 COVER 22 61 482 SPRING KIT 23 61 688 PLUG 24 61 480 CHECKVALVE 25 61 365 SEALKIT 26 61 362 BRACKET FOR LEVER 27 30 420 SCREW MC 5 X 14 28 61 490 SEALKIT 29 6...

Page 38: ...T M10 20 31 596 SCREW MC 5 X 6 21 61 353 COVER 22 61 482 SPRING KIT 23 61 688 PLUG 24 61 480 CHECKVALVE 25 61 365 SEALKIT 26 61 362 BRACKET FOR LEVER 27 30 420 SCREW MC 5 X 14 28 61 490 SEALKIT 29 61...

Page 39: ...31 173 WASHER12MM 2 10 30 860 NUT M12 2 11 30 132 SET SCR M8X20 4 505 05 100 19990630 12 31 155 SPRING WASHER 8MM 4 13 30 890 LOCK NUT M12 2 14 62 16 673 VALVEBRACKET 1 15 31 271 COTTER BOLT 6X20 6 1...

Page 40: ...1 9 31 173 WASHER12MM 2 10 30 860 NUT M12 2 11 30 132 SET SCR M8X20 4 505 05 101 20020909 12 31 155 SPRING WASHER 8MM 4 13 30 890 LOCK NUT M12 2 14 62 16 673 VALVEBRACKET 1 15 31 271 COTTER BOLT 6X20...

Page 41: ...4 OIL FILLER NECK 1 11 21 108 SEALWASHER 27X34 93X2 34 1 12 66 59 754 PLUG 1 13 20 118 O RING 26 7X1 78 1 14 30 134 SET SCR M8X25 4 15 31 155 SPRING WASHER 8MM 4 16 26 321 PLUG 1 17 21 112 SEALWASHER...

Page 42: ...5 108 CONNECTION 4 2 61 68 184 PIPE 1 3 61 68 194 PIPE 1 4 31 801 CLAMP12MM 1 5 25 130 BANJO CONN P RSWV 12LR 1 6 25 127 CONNECTION P GEV 12 LR 1 7 59 977 LOAD HOLDINGVALVE 1 8 61 77 684 PIPE 1 9 61 7...

Page 43: ...R 8MM 4 10 62 858 HOSE JIC 3 8X1400 V O 3 11 25 824 BULKHD CONNECTION JIC 3 505 05 250 20020909 12 61 73 363 HOSE GUIDE 2 13 30 135 SET SCR M8X30 2 14 30 886 LOCK NUT M8 6 15 62 860 HOSE JIC 3 8X2200...

Page 44: ...2 4 25 127 CONNECTION 1 5 59 027 LOADHOLDINGVALVE 1 6 59 966 COVER 2 7 31 155 SPRING WASHER 8MM 4 8 30 138 SET SCR M8X45 4 9 62 859 HOSE JIC 3 8X1700 V O 2 10 25 824 BULKHD CONNECTION JIC 2 11 62 860...

Page 45: ...N 1 5 59 027 LOADHOLDINGVALVE 1 6 59 966 COVER 2 7 31 155 SPRING WASHER 8MM 4 8 30 138 SET SCR M8X45 4 9 62 859 HOSE JIC 3 8X1700 V O 2 10 25 824 BULKHD CONNECTION JIC 2 11 62 860 HOSE JIC 3 8X2200 O...

Page 46: ...3 714 PIPE 1 10 59 022 LOADHOLDING VALVE 1 11 25 108 CONNECTION 1 12 61 41 664 HOSE CLAMP 215MM 3 13 31 156 SPRING WASHER 10MM 6 14 30 153 SET SCR M10X16 6 15 62 879 HOSE JIC 3 8X850 O V 2 505 05 350...

Page 47: ...2 LOADHOLDINGVALVE 1 10 62 45 634 GUIDE SHOE 1 11 30 894 LOCK NUT M20 1 12 62 43 724 PIPE 1 13 62 43 714 PIPE 1 14 62 43 734 PIPE 1 15 62 43 744 PIPE 1 16 30 110 SET SCR M6X10 2 17 31 134 WASHER6MM 2...

Page 48: ...62 45 634 GUIDE SHOE 1 11 30 894 LOCK NUT M20 1 12 62 43 724 PIPE 1 13 62 43 714 PIPE 1 14 6247644 PIPE ALSO 25130 25243 1 15 62 43 744 PIPE 1 16 30 110 SET SCR M6X10 2 17 31 134 WASHER6MM 2 505 05 36...

Page 49: ...CTION JIC 2 28 25 243 CONNECTION REDUCING 1 was 25 244 1 25 127 CONNECTION 2 2 62 860 HOSE JIC 3 8X2200 O O 2 3 25 824 BULKHD CONNECTION JIC 4 4 25 108 CONNECTION 2 was 3 5 61 41 664 HOSE CLAMP 215MM...

Page 50: ...30 894 LOCK NUT M20 2 12 62 43 724 PIPE 1 13 62 43 714 PIPE 1 14 62 43 734 PIPE 1 15 62 43 744 PIPE 1 16 30 110 SET SCR M6X10 3 17 31 134 WASHER6MM 3 18 27 974 CLIP 3 19 25 130 BANJO CONNECTION 5 20...

Page 51: ...SERIAL NO 340617 THROUGH 340805 1 25 127 CONNECTION 2 2 62 860 HOSE JIC 3 8X2200 O O 2 3 25 824 BULKHD CONNECTION JIC 4 4 30 854 NUT M6 2 5 61 41 664 HOSE CLAMP 215MM 3 6 31 156 SPRING WASHER 10MM 6...

Page 52: ...ONNECTION RED 1 FROM SERIAL NO 340806 AND ABOVE 1 25 127 CONNECTION 2 2 62 860 HOSE JIC 3 8X2200 O O 2 3 25 824 BULKHD CONNECTION JIC 4 4 30 854 NUT M6 2 5 61 41 664 HOSE CLAMP 215MM 3 6 31 156 SPRING...

Page 53: ...UT M20 3 12 62 43 724 PIPE 1 13 62 43 714 PIPE 1 14 62 43 734 PIPE 1 15 62 43 744 PIPE 1 16 30 110 SET SCR M6X10 4 17 31 134 WASHER6MM 4 18 27 974 CLIP 4 19 25 130 BANJO CONNECTION 7 505 05 380 200209...

Page 54: ...32 25 831 CONNECTION JIC 2 FROM SERIAL NO 340617 THROUGH 340805 1 25 127 CONNECTION 2 2 62 860 HOSE JIC 3 8X2200 O O 2 3 25 824 BULKHD CONNECTION JIC 4 4 59 908 CAP 5 61 41 664 HOSE CLAMP 215MM 3 6 31...

Page 55: ...14 PIPE 1 14 62 47 644 PIPE was 6247294 1 15 62 43 744 PIPE 1 16 30 110 SET SCR M6X10 4 17 31 134 WASHER6MM 4 18 27 974 CLIP 4 19 25 130 BANJO CONNECTION was 7 8 505 05 382 20030721 20 25 277 PLUG 3 2...

Page 56: ...1 4X3400 V O 2 4 62 875 HOSE JIC 1 4X2150 V O 2 5 25 130 BANJO CONNECTION 4 6 61 79 754 PIPE 2 7 61 79 764 PIPE 2 8 61 79 774 PIPE 2 9 25 127 CONNECTION 2 10 30 435 SCREW MC6X45 8 11 31 154 SPRING WA...

Page 57: ...4 WD 4 4 60 472 PILOTED CHECK VALVE 2 5 25 829 CONNECTION JIC P40XS8 1 4 8 6 61 74 324 PIPE C80 625 2 7 31 418 CLAMP DOUBLE 2 X 12MM 2 8 62 875 HOSE JIC 1 4 X 2150 V O 2 10 62 876 JOSE JIC 1 4 X 3400...

Page 58: ...ER 2 3 68 86 864 MOUNTINGBOLT600MM 2 4 68 86 874 MOUNTINGBOLT710MM 2 5 68 86 884 MOUNTINGBOLT850MM 2 6 68 81 704 MOUNTINGPLATE 2 7 66 67 044 U SECTION 2 8 66 67 284 WASHER 2 9 30 891 LOCK NUT M14 2 10...

Page 59: ...12 89 PARTS 59 MOUNTING FITTINGS 1 30 833 NUT 7 8 UNF 16 2 66 57 044 WASHER 4 3 66 57 614 MOUNTING BOLT 850mm 4 4 66 59 924 SPACER 2 5 66 59 914 U SECTION 2 6 59 58 574 CLAMP 2 505 06 110 20020909...

Page 60: ...BLOCK 2 30 433 SCREW MC 5 X 16 3 61 679 MAIN RELIEFVALVE TB 150 4 61 493 SEALKIT 5 20 129 O RING 17 3 X 2 4 6 61 366 PLUG 1 2 BSP 7 61 678 CHECKVALVE 8 20 121 O RING 13 3 X 2 4 9 31 596 SCREW MC 5 X 6...

Page 61: ...12 89 PARTS 61 505 07 020 20020909 VALVE BLOCK STABILIZERS 4 FUNCTION 1 59 122 VALVEBLOCK COMPLETE 1 2 59 205 MAIN RELIEFVALVE 125 BAR...

Page 62: ...OL LEVER SHORT 11 31 271 COTTER BOLT 6 X 20 12 31 601 SPLIT PIN 1 5 X 20 13 61 73 944 CONNECTING ROD 14 20 120 O RING 16 35 X 2 21 15 61 367 PLUG 3 8 BSP 1 16 63 820 NYLON BUSHING 17 62 917 HOSE JIC 1...

Page 63: ...L LEVER SHORT 11 31 271 COTTER BOLT 6 X 20 12 31 601 SPLIT PIN 1 5 X 20 13 62 47 554 CONNECTING ROD 14 20 120 O RING 16 35 X 2 21 15 61 367 PLUG 3 8 BSP 1 16 63 820 NYLON BUSHING 17 62 917 HOSE JIC 1...

Page 64: ...20 30 884 LOCK NUT M6 8 21 31 134 WASHER 6 MM 8 22 62 46 404 MTGPLATE 3 23 62 46 581 PROT PLATE 1 24 62 46 424 CLAMP 1 25 25 845 CPLG NUT BTX S 12 26 25 844 BACK RING TX S 12 27 62 46 434 CLAMP 1 28 6...

Page 65: ...46 404 MTGPLATE 7 23 62 46 581 PROT PLATE 2 24 62 46 424 CLAMP 2 25 25 845 CPLG NUT BTX S 12 26 25 844 BACK RING TX S 12 27 62 849 HOSE 3 8 X 2850 S S 2 28 62 46 434 CLAMP 2 29 63 29 384 PIPE 2 30 63...

Page 66: ...831 CONNECTION JIC F40XS12 3 8 2 6 62 989 HOSE JIC 3 8 X 4000 S L 7 62 985 HOSE JIC 3 8 X 2350 S L 8 28 909 RUBBER BUSHING RM 15096 9 63 29 384 PIPE 1 10 63 29 374 PIPE 1 11 25 845 COUPLING NUT BTX S...

Page 67: ...62 990 HOSE JIC 3 8 X 4200 S L 7 62 985 HOSE JIC 3 8 X 2350 S L 8 28 909 RUBBER BUSHING RM 15096 9 63 29 384 PIPE 2 10 63 29 374 PIPE 2 11 25 845 COUPLING NUT BTX S 12 12 25 844 BACK RING TX S 12 13 6...

Page 68: ...56 SPRING WASHER 10 MM 8 5 61 74 374 PIN 2 6 33 105 SNAP RING 4 7 61 74 364 PIN 2 8 62 527 HOSE 1 4 X 2500 V O 2 9 62 525 HOSE 1 4 X 400 O V 6 10 25 246 DOUBLE CONNECTION 4 11 25 109 CONNECTION 2 12 2...

Page 69: ...1 552 NUT M8 4 8 61 74 374 PIN 2 9 61 76 762 BRACKET 1 10 31 156 SPRING WASHER 10MM 8 11 30 964 SCREW MC10 X 16 8 12 61 76 792 BRACKET 1 13 61 76 753 BRACKET 1 14 30 114 SET SCREW M6 X 25 2 15 26 170...

Page 70: ...7 70393513 DANGER STAB STD CLR 2 8 70394633 DANGER ELEC HAZARD LG 4 9 70393511 DANGER OPER COND 2 10 70393510 DANGER STABMOVING 2 11 70394775 DANGER CRANE LOADLINE 4 12 70393509 DANGER OPER RESTRICT 2...

Page 71: ...M LOCATION 6 7 One on all four sides of carrier vehicle 9 At or near driveline 16 See note On streetside stabilizer valvebank 17 See note On curbside stabilizer valvebank 8 On curbside control handles...

Page 72: ...IT DUMMY PLUG 77441028 DUMMY PLUG NEEDED FOR SETTING PRESSURES SEE INSTALLATION PROCEDURE 99903341 4 51712856 51712856 77441029 CONNECTS TO SOLENOID ON MANIFOLD REF WIRE CONNECTIONS RED WIRE POWER BLA...

Page 73: ...AIL IF CRANE IS EQUIPPED WITH WINCH INSTALL PRESSURE SWITCH HERE PART OF WINCH KIT DUMMY PLUG 77441028 DUMMY PLUG NEEDED FOR SETTING PRESSURES SEE INSTALLATION PROCEDURE 99903341 4 51712856 51712856 7...

Page 74: ...ETAIL IF CRANE IS EQUIPPED WITH WINCH INSTALL PRESSURE SWITCH HERE PART OF WINCH KIT DUMMY PLUG 77441028 DUMMY PLUG NEEDED FOR SETTING PRESSURES SEE INSTALLATION PROCEDURE 99903341 4 51712856 51712856...

Page 75: ...ting with the extension booms fully retracted extend the booms until the crane goes into overload The outer boom should not drift If the outer boom drifts adjust the outer boom pressure switch Repeat...

Page 76: ...N 99903342 1 1 73540085 VALVEBLOCK ASY 1 2 72532358 ADPTR 8MSTR 8MJIC 6 3 72532658 ELBOW 8MJIC 8FJIC SW 3 4 72053767 ELBOW 12MSTR 12MJIC 90 1 5 72532950 TEE SWVL NUT RUN JIC 12 1 6 72532696 ELBOW 12MJ...

Page 77: ...ERS AND INSTALL ADAPTERS AS SHOWN 2 SEE DRAWING 99903341 MATL HANDLING SHUTDOWN WIRING DRAWING FOR ELECTRICAL CONNECTIONS INNER CYLINDER OUTER CYLINDER EXTENSION CYLINDER MANIFOLD 13 13 13 14 VALVE BA...

Page 78: ...Remove stabilizer lock on crane curb side 2 Remove nut on rod that comes through housing on both ends of crane base 3 Remove the two bolts on the stabilizer stop POWER STABILIZER KIT INSTALLATION INST...

Page 79: ...r halfway out USINGA HOIST OR SUPPORT remove the stabilizer completely 5 Remove this rod from the st abilizer Set aside This rod will not be used with the power out kit 6 Gather parts required to moun...

Page 80: ...upward 8 Install the stabilizer lock removed in S tep 1 from the crane curb side and wear pad on the inside of the crane 9 Slide stabilizer leg and cylinder into base Make sure fittings face upward 10...

Page 81: ...racket to cylinder then bolt in place 4 bolts to the crane base 12 Once bracket is bolted in place use 6 mm bolt to hold cylinder in place This bolt tightens down flush to the bracket 13 Bolt two sect...

Page 82: ...e so that the power stabilizers will function correctly After installing plug add fitting 25833 Connect hose 62848 The other end of the hose will connect to the two section valvebank 17 See top pictur...

Page 83: ...as shown Run hose under the slew cylinder This hose will connect to theT on the tank in step 18 20 Run the 52 return hose from the two section valvebank to the tank on the front side of the crane as s...

Page 84: ...control handle connects on the base end of the cylinder The other hose connects to the port tube on the cylinder The bottom set of hoses run to the street side cylinder The hose closest to the control...

Page 85: ...EF 26 71570646 WINCH PART OF 1 1REF 27 77041614 PR SWITCH PART OF 1 1REF 28 72601482 CAP SCR 5 8 11X2 1 2 HHGR8 4 29 72060931 CAP SCR 5 8 11X2 3 4 HHGR8 4 30 72063119 WASHER 5 8 FLAT HARD 8 31 7206305...

Page 86: ...9 PARTS 86 CONVERSION KIT WINCH DRAWING 99903254 1 CONTINUEDON FOLLOWING PAGE 99903254 01 20030623 28 30 31 29 4 16 12 10 4 11 4 4 2 5 4 6 4 30 32 BOOM REF BOOM TIP DIRECTION BOOMSHOWN IN FOLDED POSIT...

Page 87: ...12 89 PARTS 87 99903254 02 20030623 CONVERSION KIT WINCH 99903254 2 CONTINUEDON FOLLOWING PAGE 9 4 8 4 13 49 48 49 27 CONNECT 50 AND ROUTE WITH HOSES 3 7 4 BOOM REF DOWN UP 26 14 2 15 2...

Page 88: ...SECTION CS STABILIZER 19 5 17 5 25 43 18 33 33 44 34 EXTENSION 21 20 36 23 3 45 3 SS STABILIZER PRESSURE RETURN 40 40 41 40 OUTER CYLINDER EXTENSION CYL DOWN 38 35 37 35 39 UP 39 35 38 35 37 CONNECT T...

Page 89: ...0118434 DOWN HAUL WEIGHT 1 7 70145121 COLLAR 1 8 72661367 PIN QUICK RELEASE 1 9 72053508 ZERK 1 8NPT 1 10 70034382 CAP GREASE 1 11 52716474 STOP 1 12 72062009 NUT 1 8 HEX 1 13 72060189 CAP SCR 3 4 10X...

Page 90: ...23 1 52716413 SNATCH BLOCK 1 2 60122891 PIN 2 3 72661367 PIN QUICK RELEASE 4 4 70732882 HOOK 5 9TON SWVL 1 5 72053508 ZERK 1 8NPT 1 6 70034382 CAP GREASE 1 SNATCH BLOCK ASM 41716423 4 2 4 CABLE AND HO...

Page 91: ...12 89 PARTS 91...

Page 92: ...12 89 PARTS 92 IOWA MOLD TOOLING CO INC BOX 189 GARNER IA 50438 0189 641 923 3711 MANUAL PART NUMBER 99903049...