IMT 12916, Parts & Specifications

Page 1: ...hts reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without the...

Page 2: ...View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com...

Page 3: ...Remote 99905792 36 Hydraulic Diagram Radio Remote 99905792 38 Relief Valve Assembly 12V Radio 73055278 39 Control Kit Manual 8 Function 90704441 40 Valvebank Assembly 8 Section 51706642 42 Valvebank A...

Page 4: ...Inspection Checklist 65 Deficiency Recommendation Corrective Action Report 70 Turntable Bearing Thread Tightening Sequence 75 Turntable Bearing Inspection 76 Thread Torque Chart English 78 Thread Tor...

Page 5: ...iii Revisions DATE LOCATION DESCRIPTION View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com...

Page 6: ...View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com...

Page 7: ...regarding safety and operation are considered safety equipment and must be kept clean and legible The equipment owner and or designated employee is responsible for informing all operators maintenance...

Page 8: ...Throughout this manual three means are used to draw the attention of personnel They are NOTEs CAUTIONs and WARNINGs and are defined as follows CAUTION A CAUTION is used when there is the very strong p...

Page 9: ...pecifications 8 Geometric Configurations 10 Minimum Chassis Specifications 12 C H A P T E R 2 Specifications View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specif...

Page 10: ...PROACH VERTICAL from mounting surface 9 8 Maximum Crane Rating ft lbs is defined as that rated load lbs which when multiplied by its respective distance ft from centerline of rotation gives the greate...

Page 11: ...First it is a holding valve Secondly it is so constructed that it will control the lowering function and allow that motion to be feathered while under load Finally if a hose breaks the only oil loss w...

Page 12: ...10 12916 Parts Specifications Manual 99905833 Geometric Configuration View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com...

Page 13: ...ions 11 MODEL CRANE 12916 EXTENSION RETRACTED SECONDARY BOOM POSITION EXTENSION BOOM 641 923 37 11 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications o...

Page 14: ...be taken when swinging the load from rear of vehicle to front of vehicle since the front axle springs will compress thus affecting the levelness of the vehicle NOTES 1 GAWR means Gross Axle Weight Rat...

Page 15: ...ocations 14 Grease Zerk Locations Lubricant Requirements 15 Installation 16 Crane Mounting 16 Hydraulic Installation 16 C H A P T E R 3 Reference View thousands of Crane Specifications on FreeCraneSpe...

Page 16: ...rts Specifications Manual 99905833 Major Crane Assemblies Weldment Part Number Locations View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCran...

Page 17: ...BOOM HINGE PIN INNER CYLINDER ROD PIN OUTER CYLINDER BASE INNER BOOM OUTER BOOM HINGE PIN OUTER CYLINDER ROD ANY TIREHAND ATTACHMENT SHELL ALVANIA 2EP OR SHELL RETINAX A WEEKLY NOTE All application po...

Page 18: ...nting hardware per Figure Note position of support weldments on truck frame Hand tighten nuts Observe underside of crane base No clearance between base and frame is allowed 4 Torque the 1 1 4 7 UNC Gr...

Page 19: ...ft lbs 65 kg m 7 Touch up paint on crane and chassis as necessary CRANE INSTALLATION HYDRAULIC INSTALLATION To install the hydraulic hoses fittings etc 1 Plumb the suction line filter as shown in Fig...

Page 20: ...ss If the vacuum reading is too high check to make certain that the gate valve is opened completely If the valve is fully opened check for a collapsed or restricted suction line 9 Cycle all hydraulic...

Page 21: ...706642 42 Valvebank Assembly 8 Section 51706643 43 Hydraulic Kit 6 Section 91703946 44 Hydraulic Overload Kit 3 Function 51717130 46 Electronic Control Cabinet 48 Electronic Control Box Assembly 50 Re...

Page 22: ...tor or to Iowa Mold Tooling Co Inc Box 189 Garner IA 50438 0189 Telephone 641 923 3711 Technical Support Fax 641 923 2424 CYLINDER IDENTIFICATION To insure proper replacement parts are received it is...

Page 23: ...the part numbers are shown in Chapter 2 ORDERING REPAIR PARTS When ordering replacement parts 1 Give the model number of the unit 2 Give the serial number of the unit 3 Specify the complete part numb...

Page 24: ...e Out Assembly 40725982 24 36 25 20 25 25 12 44 48 19 47 44 34 13 13 34 47 44 21 50 15 3 5 27 11 38 26 27 39 14 39 27 18 5 6 9 View thousands of Crane Specifications on FreeCraneSpecs com View thousan...

Page 25: ...22 43 32 46 22 32 43 17 4 3 10 33 40 28 31 43 22 46 16 43 30 46 2 42 49 7 6 45 37 29 41 8 23 TORQUE TO 455 FT LBS View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane S...

Page 26: ...LATE DRIVE GEAR 1 9 60020123 THRUST WASH BRZ 2 50X4 00X 31 1 10 60030176 WEAR PAD B2 UHMW 50X2 00X4 00 2 11 60103367 INSPECTION PLATE COVER 1 12 60105964 SUPPORT PLT PINION 1 13 60106032 STUD 50 13X1...

Page 27: ...ER 38 FLAT 51 2 37 72063039 MACHY BUSHING 2 00X10 GA NR 51 1 38 72063049 WASHER 25 LOCK 51 2 39 72063050 WASHER 31 LOCK 51 2 40 72063051 WASHER 38 LOCK 51 4 41 72063053 WASHER 50 LOCK 51 2 42 72063115...

Page 28: ...5 73054304 VALVE CBAL 10GPM 2 6 6C075030 STOP TUBE 3 00R X 75L 1 7 9C242432 SEAL KIT IMT 6 00B 3 00R 2 00S 1REF 8 7Q10P358 BACKUP RING 5 62 ID X 6 00 OD 7 1 9 7Q072358 O RING 5 62 X 6 00 X 19 70 7 1 1...

Page 29: ...3 70029119 PLACARD SERIAL NUMBER 1 4 72060209 CAP SCREW 75 10X2 75 HH GR8 Z 7 18 5 72063116 WASHER 75 N FLAT H ASTMF436Z 7 18 6 72661638 TACK METAL 2 7 91725991 KIT HRDW 12916 MAST 1 NEW 20140421 1 2...

Page 30: ...50X 17 25 15 53 1 5 60142112 PIN TYPE PP 2 50X 17 50 15 78 1 6 71415017 KEEPER PIN 75 3 7 72053508 ZERK NPT 12 11 2 8 72060186 CAP SCREW 75 10X 2 50 HH GR5 Z 11 3 9 72063116 WASHER 75 N FLAT H ASTMF4...

Page 31: ...78 STOP TUBE 3 50 ROD X 0 25 LONG 7 1REF 9 7Q072259 O RING 6 25 X 6 50 X 12 7 1REF 10 7T66P070 PISTON SEAL DYNAMIC 7 00 7 1REF 11 7T651070 PISTON RING 7 00 HYD CYL 7 2REF 12 7T61N218 LOCK RING NYLON 2...

Page 32: ...5 WEAR PAD RND 0 44 X 2 50 X 1 00 X 75 4 6 60142110 PIN TYPE PP 2 50 X 15 00 13 28 2 7 60142317 CAP WEAR PAD 12916 1 8 60142318 PIN TYPE H 1 00 X 6 94 1 9 90142340 PIN TYPE PP 2 50 X 10 75 9 03 1 10 7...

Page 33: ...NUT 50 13 HEX NYLOCK 25 5 19 72062109 NUT 31 18 HEX NYLOCK 25 2 20 72063002 WASHER 31 FLAT 25 2 21 72063053 WASHER 50 LOCK 25 2 22 72063116 WASHER 75 N FLAT H ASTMF436Z 25 3 23 72063132 WASHER 50 FLAT...

Page 34: ...in 19 1 5 7T2N2X37 WEAR RING ROD 3 50 ID X 2 00W 19 1 6 73054242 VALVE CBAL 25GPM 5 1 1 7 6I065200 PISTON 6 50 BORE X 2 00 STGR 1 8 7T61N200 LOCK RING NYLON 2 00in 19 1 9 7T65I065 PISTON RING 6 00 HYD...

Page 35: ...5 6 31 1 5 60101905 PIN TYPE B 1 00X4 12 3 62 1 6 60123777 WEAR PAD RND 0 44X2 00X1 00X 75 4 7 72053508 ZERK NPT 12 11 1 8 72063034 MACHY BUSHING 1 00X10 GA NR 11 3 9 72066125 RETAINING RING EXT 1 00...

Page 36: ...ROM ALL SEALS 51718065 PARTS LIST ITEM PART DESCRIPTION KIT QTY 1 4G116510 ROD ASM 2 00 DIA X 51 88 LG 1 06 S 1 00 1 2 52718045 CASE ASSEMBLY 3 02 BORE X 53 63L 1 3 60125126 HOLDING VALVE 2 75 X 3 75...

Page 37: ...ROD 24 1 19 7R546020 U CUP LOADED 2 00 X 2 50 X 38 B 24 1 20 7T2N4022 WEAR RING ROD 2 00 ID X 50W 24 1 21 7T61N106 LOCK RING NYLON 1 06 24 1 22 7T65I030 PISTON RING 3 00 HYD CYL 24 2 23 7T66P030 PIST...

Page 38: ...00R17 2 11 51395645 HOSE FJ 50 X 16 00 8 8 100R17 3 12 51395887 HOSE FJ 38 X 17 50 6 6 100R17 1 13 51396284 HOSE FZ 75 X 80 00 12 12 100R17 1 14 51396460 HOSE FF 1 00 X 42 00 16 16 100R17 1 15 5139741...

Page 39: ...E 10 34 72533597 TEE STL JIC STR JIC 8 8 8 BRANCH 1 35 72534371 UNION F JIC SWIVEL F JIC 8 8 1 36 VARIES VALVE SOL NO 2 WAY OVERLOAD FASTONS 2 37 VARIES VALVE ASM RELIEF SOL HYD SHUTD 1 38 70733498 AC...

Page 40: ...2916 Parts Specifications Manual 99905833 Hydraulic Diagram Radio Remote 99905792 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs...

Page 41: ...041456 24V Solenoid Dump Valves 24V Normally Open Solenoid Valve 73540142 Replacement Coil 77040463 SAE 12 ORBP 3 4 PORT P P A T HYDRAULIC SCHEMATIC RELIEF VALVE TORQUE TO 55 FT LB SET VALVE AT 3200 P...

Page 42: ...3 REMOVED FROM VIEW FOR CLARITY 8 5 13 8 21 16 VB REF 18 16 21 16 7 15 4 18 16 17 2 6 6 5 4 10 5 11 3 BASE REF 15 4 9 3 4 14 2 3 8 2 1 7 3 REF VALVEBANK REF DVB HANDLE SPACER ASSEMBLY View thousands o...

Page 43: ...NDLE SHORT VB 3 10 70141984 CONTROL HANDLE LONG DBV 5 11 70141985 CONTROL HANDLE SHORT DVB 3 13 94731839 LINK PIN KIT 8 14 72060026 CAP SCR 31 18X 1 25 HH GR5 Z 2 15 72062109 NUT 31 18 HEX NYLOC 4 17...

Page 44: ...053763 ELBOW M STR 90 M JIC 8 8 8 4 72532675 CAP JIC STL 75 THD 4 5 60107995 ELBOW PRESSURE GAUGE MODIFIED 1 6 72053767 ELBOW M STR 90 M JIC 12 12 1 7 72532369 ADPTR M STR M JIC 12 16 1 8 73054435 GAU...

Page 45: ...5 1REF 7 73054010 LOAD CHECK PLUG ASM V20 14 8 73054007 RELIEF RC NON ADJ 1800 PSI 2 10 73014596 STUD VALVE BANK 38 X 15 25 LG 3 11 72062037 NUT 38 24 HEX 6 12 51393494 O RING KIT SERVICE PART REF 13...

Page 46: ...44 12916 Parts Specifications Manual 99905833 Hydraulic Kit 6 Section 91703946 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com...

Page 47: ...3763 ELBOW M STR 90 M JIC 8 8 6 18 72532666 ELBOW M STR M JIC XLF 8 8 1 19 72531206 ADPTR M STR F STR 10 8 1 20 72053764 ELBOW M STR 90 M JIC 10 8 3 21 72053758 ELBOW M STR 90 M JIC 4 4 2 22 72532358...

Page 48: ...E SHUT DOWN 3 INSTALL A RELIEF VALVE 73054426 700 PSI IN THE EXTEND LINE OF THE EXTENSION CYLINDER SO THE CYLINDER WILL NOT EXTEND WHEN THE DUMP SYSTEM IS ACTIVATED 4 USE HYDRAULIC OVERLOAD KIT IN CON...

Page 49: ...NUT RUN JIC 12 1 8 72532696 ELBOW 12MJIC 12FJIC SW 1 9 72532972 ADPTR 8MJIC 12FJIC 2 11 72532141 PLUG STR HEX HD STL 3 4 THD 4 12 51703863 HOSE ASM FF 3 8 X 14 3 13 51706239 HOSE ASM FF 1 2 X 5 1 14...

Page 50: ...USE 2 STRIPS ON CABINET WALL AND 2 STRIPS ON CHARGER 41718269 41718425 PARTS LIST ITEM PART DESCRIPTION DETAILS QUANTITY 1 41721887 CABINET WELDMENT WAS 52715880 1 2 52713707 DOOR WELDMENT 1 3 726614...

Page 51: ...2 72601726 NUT 6 32 HEX NYLOC 2 13 72060643 SCREW MACHINE 10 24 X 1 50 RDH SST 4 14 72601652 SCREW MACHINE 1 4 20X3 4 TRHTORXSS 8 15 72061004 SCR SHEET METAL 14X3 4 SLT HEXZ 8 16 72062194 NUT SS 1 4 2...

Page 52: ...TE 1 FOR COMPLETE WIRING CONNECTIONS SEE WIRING SCHEMATIC 7 6 6 7 7 6 6 7 16 5 3 11 SEE RELAY DETAIL B 11 SEE RELAY DETAIL C 11 SEE RELAY DETAIL D 12 SEE RELAY DETAIL A 2 1 17 4 8 9 10 View thousands...

Page 53: ...77040391 RELAY 12V DC 75 AMP 12V 1 77040455 RELAY 24V DC 50 AMP 24V 1 13 77044573 CONNECTOR PACKARD MALE 2 WAY WEATHERPACK 1 CONTROL BOX WIRE CONNECTION DETAIL GROUND CRANE FLOOD CRANE FLOOD PWR TIREH...

Page 54: ...ECTOR 2 16 70395669 DECAL OTR LIGHT SWITCH 1 17 76391200 RUBBER GROMMET 9 16 1 18 77041599 RELAY 12V DC 3REF 77041677 RELAY 24V DC 3REF Relay Fuse Box 12V 24V 77044935 ITEM PART 3A 77044925 5A 7704494...

Page 55: ...Frequency 73733890 REFERENCE PARTS FOR SERVICE Transmitter 70146274 458 Frequency 57149 434 Frequency 70734224 Receiver 70146275 458 Frequency 57129 434 Frequency 70734225 View thousands of Crane Spec...

Page 56: ...YPE FF 50X72 00 1 2 ADAPTER PUMP 2REF 3 PUMP 1REF 5 72532346 NIPPLE BARB 90 1 25 1 25 2 BASE REF 32 34 32 28 FRAME RAILS REF 29 31 35 33 33 35 27 31 34 32 39 36 37 36 38 35 33 ADAPTER REF SEE NOTES RE...

Page 57: ...0 1 21 72053377 REDUCER BUSH BLK 1 25 1 00 1 22 72066515 CLAMP HOSE 1 00 2 BOLT 1 23 51396428 HOSE J 1 00X 50 AOL 16 1 24 60103870 BRACKET OIL FILTER 2 25 72060025 CAP SCREW 31 18X 1 00 HH GR5 Z 4 26...

Page 58: ...1 10 17 21 27 2 23 29 14 9 16 DECAL PLACEMENT 13 28 ONE ON EACH SIDE OF CARRIER VEHICLE 25 AT OR NDEAR THE NORMAL OPERATING STATIONS 6 ON RESERVOIR AT RETURN LINE 5 ON RESERVOIR AT SUCTION LINE 12 15...

Page 59: ...R CONDITIONS 2 16 70392888 DECAL DANGER OPER RESTRICTIONS 2 17 70392890 DECAL DANGER TOWING UNFOLDING 2 18 70392891 DECAL DANGER DRIVELINE 2 19 70392982 DECAL SERVICE REPAIR GARNER 1 20 71393869 PLACA...

Page 60: ...2 Capacity Shutdown Kit 2800 PSI 31717514 31717514 PARTS LIST ITEM PART DESCRIPTION QTY 1 77041543 PRESSURE SWITCH 1 2 7Q072015 O RING 1 3 72532140 PLUG STR HEX HS STL 9 16 1 4 60025221 MANIFOLD 1 5 7...

Page 61: ...P TOP MTG 2 4 60103535 SWITCH BRACKET 1HOLE 1 5 77041345 TOGGLE SWITCH 1 6 77044574 CONN PKRD F 2 WAY WEATPK 2 7 77044550 TERM FEMALE18 20 4 8 70394069 SEAL CABLE CONNECTOR 4 9 72063049 WASHER 25 LOCK...

Page 62: ...IRE BLACK STRD TYPE GPT 36 13 72060000 CAP SCREW 25 20 X 50 HH GR5 Z 2 14 72062000 NUT 25 20 HEX ZINC 2 15 72063051 WASHER 38 LOCK ZINC 4 16 72063003 WASHER 38 W FLAT 4 REV A 20070327 View thousands o...

Page 63: ...LE SHUTDOWN A R 2 60120092 TUBE 75X1 00X15 50 A R 3 77041459 LIMIT SWITCH 2 4 VARIES VALVE ASM RELIEF SOL HYD SHUTD 1 5 72060052 CAP SCREW 38 16 X 2 50 HH GR5 1 6 72063003 WASHER 38 W FLAT 8 View thou...

Page 64: ...H GR5 Z 2 21 77044573 CONNECTOR M 2 WAY WP 1 22 77044552 TERMINAL MALE 18 20GA WP 2 23 89044188 CABLE 14AWG DUPLEX AUTO PRIMARY 12 FT 24 70394069 SEAL CABLE CONNECTOR WP 2 25 89044274 WIRE 14GA BLK ST...

Page 65: ...1 25 X 5 75 1 2 71415014 KEEPER PIN 38 1 3 72063003 WASHER FLAT 38 W 1 4 72060047 CAP SCR 38 16 X 1 25 HH GR5 Z 1 5 70731813 HOOK SWVL 7EH W3214 LCH ASM 1 6 72661245 SHACKLE 8 5 TON 1 00 NOM SIZE 1 V...

Page 66: ...T 29 OUTER CYLINDER 3C195613 73054242 VALVE 25GPM 32 9C262832 SEAL KIT 32 EXTENSION CYLINDER 51718065 73540052 VALVE 34 9C121617 SEAL KIT 34 RELIEF VALVE ASSEMBLY 77040456 COIL FOR 12V RADIO 39 770404...

Page 67: ...sible for determining that these inspections satisfy all applicable regulatory requirements OWNER COMPANY TYPE OF INSPECTION circle one CONTACT PERSON DAILY MONTHLY QUARTERLY ANNUAL CRANE MAKE MODEL D...

Page 68: ...f normal operation whichever comes first includes all daily and monthly inspection items plus items designated with a Q This inspection must be documented maintained and retained for a minimum of 12 m...

Page 69: ...rail stops rail clamps and supporting surfaces Check rails rail stops rail clamps and supporting surfaces when the equipment has rail traveling D 19 Safety devices Check safety devices and operationa...

Page 70: ...extension s 57 Other Q 58 Hardware Pins bearing shafts gears rollers and locking devices for wear cracks corrosion and distortion 59 Rotation bearing s 60 Inner boom pivot pin s and retainer s 61 Out...

Page 71: ...ulic filters for replacement per maintenance schedule A 98 Daily All daily inspection items A 99 Monthly All monthly inspection items A 100 Quarterly All quarterly inspection items A 101 Hyd Sys Hydra...

Page 72: ...recommendation depends on the facts in each situation c Corrective actions CA repairs adjustments parts replacement etc are to be performed by a qualified person in accordance with all manufacturer s...

Page 73: ...Chapter 5 General Reference 71 X R CA ITEM EXPLANATION DATE CORRECTED View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com...

Page 74: ...C When flat spots on the outer wires appear and those outside wires are less than 2 3 the thickness of the unworn outer wire D When there is a decrease of diameter indicating a core failure E When kin...

Page 75: ...air of cracks nicks and gouges shall be carried out by a designated person by grinding longitudinally following the contour of the hook provided that no dimension is reduced more than 10 of its origin...

Page 76: ...eration of cord reel The cord should retract on reel when released 3 Start vehicle engage PT O and slowly winch loadline up until anti two block weight comes in contact with the hook end of the loadli...

Page 77: ...must follow the criss cross pattern as shown in the diagram 3 Torque all capscrews to approximately 40 of the specified torque value by following the sequence EXAMPLE 40 x 265 FT LB 106 FT LB EXAMPLE...

Page 78: ...on the internal clearances of the bearing TILT is the most practical determination of a bearings internal clearance once mounted on a crane Periodic readings indicating a steady increase in TILT may...

Page 79: ...5GH 2109 2200 3000 3016 321GH 3816 425 4300 5016 6016 TH7 BODY ROT N TH1449 BODY ROT N TH15B CLAMP TH2551B CLAMP TH2557A CLAMP 5200 5200R 5217 5800 7020 7025 7200 7415 9000 TH10 BODY ROT N TH14 BODY R...

Page 80: ...1 1 2 6 1 5 1950 1460 3160 2370 NOTES 1 Tightening torques provided are midrange 2 Consult bolt manufacturer s particular specifications when provided 3 Use flat washers of equal strength 4 All torque...

Page 81: ...torques provided are midrange 2 Consult bolt manufacturer s particular specifications when provided 3 Use flat washers of equal strength 4 All torque measurements are given in kilogram meters 5 Torqu...