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5

GL

1. Insert the battery with both guide pins in the 

corresponding guide bars of the battery 
compartment.

2. Press the battery on the marked spot until it 

latches into place.

Nova

1. Insert the battery with both guide bars on the 

lower side of the battery in the corresponding 
guide slots of the battery compartment.

2. Press the battery until it latches into place.

QUICK-SET SYSTEM

The Quick-Set System provides easier installation, 
adjustment and service of the radio remote control 
system. Quick-Set allows adjustment of all proportional 
function speeds (valve travel) from the transmitter. A 
red Program Key is provided to control the 
programming mode. When adjustments are complete, 
remove the Program Key and store it in a secure 
location. Function speeds can be readjusted at any 
time.
The system includes a base board, or mother board, 
which includes all of the common function circuitry 
found in most receivers. These functions 
include power regulation, decoding the received signal, 
12 digital output functions, and the Quick-Set function. 
The base board also contains diagnostic LEDs that are 
visible on the outside of the transmitter housing to help 
quickly diagnose problems.

FUNCTION SPEED ADJUSTMENT

This procedure requires that the receiver is connected 
to the machine, all necessary wiring is complete and a 
fully charged battery is in the transmitter.

IMPORTANT: 

The crane must be located in an open 

area so that sudden or unexpected crane movements 
will not damage buildings or property. All power lines 
must be out of reach of the boom. Set the outriggers in 
the "out and down" position as recommended by the 
crane manufacturer and be sure the crane is stable. 
For specific instructions, refer to the crane 
manufacturer’s operator manual. Allow the truck 
engine to run at "Idle".

1. Use the crane’s manual controls to raise the 

boom from its rest. Extend the boom to a safe 
starting point.

2. The transmitter must be attached to the operator 

with the belt adjusted to a firm fit.

3. Turn the receiver power "ON".
4. Remove the black key from the transmitter 

keyswitch.

5. Insert the red programming key into the 

keyswitch.

6. Turn the transmitter "ON".
7. Wait approximately 3 seconds until the second 

buzzing sound has finished.

8. Twist the key one quarter turn further to the 

program position. (This is only possible with the 
red programming key.) Press the "Start/horn" 
button for at least one second.

9. To set minimum speed - Deflect the requested 

joystick slowly until you hear the vehicle’s horn. If 
the horn is connected to the receiver, it will sound 
for a brief moment when the joystick reaches the 
minimum movement position. Keep the joystick in 
this position.

GL-2

GL2_0010

Battery

Figure 5

Nova-L

NVL_0040

Battery

Figure 6

ADJUSTMENTS

CAUTION: 

AVOID INJURY AND PROPERTY 

DAMAGE - The crane may respond differently 
with radio remote controls than with manual 
controls. During the adjustment procedure, 
use extreme caution with joystick/lever 
movements. Avoid sudden movements and 
observe crane motions carefully. The operator 
must be standing on dry, level, stable ground 
that is free of oil and debris.

Summary of Contents for 16000-SIII

Page 1: ...16000 SIII RADIO 99903609 20040405 IOWA MOLD TOOLING CO INC BOX 189 GARNER IA 50438 0189 TEL 641 923 3711 MANUAL PART NUMBER 99903609 16000 SIII Radio Remote Manual...

Page 2: ...Check 6 Safety Checklist for Start up 6 Speed Control 7 Proportional Functions 7 Optical Displays and Acoustic Signals 7 Transmitter 8 Receiver 8 Frequencies and Addresses 8 Maintenance 9 Battery 9 C...

Page 3: ...ttachment PRACTICES AND LAWS Practice usual and customary safe working precautions for the benefit of yourself and others Understand and follow all safety messages Be alert to unsafe conditions and th...

Page 4: ...d the radio remote control before any assembly maintenance or repair MOUNT THE RECEIVER Install Receiver and Output Wiring Select a position for the receiver that provides protection from violent impa...

Page 5: ...ion Optional Determine the maximum stroke of the actuator and set the ME 3 module accordingly See the ME 3 Module Instruction Sheet in the Technical Data Sheet section for detailed instructions INSTAL...

Page 6: ...rane movements will not damage buildings or property All power lines must be out of reach of the boom Set the outriggers in the out and down position as recommended by the crane manufacturer and be su...

Page 7: ...t be performed at least once a day before the start of any operation and at all shift changes IMPORTANT A transmitter drawing is included with each system Transmitter layout and inscriptions may vary...

Page 8: ...er OFF when not in use When the transmitter is not attached to the operator the key switch should be removed and stored in a secure place SPEED CONTROL This radio remote control system is equipped wit...

Page 9: ...al operating condition The yellow Operation LED Off Indicates no power to the base board Flashing Indicates power to the base board The red Error LED Off Normal operating condition Flashing Failure in...

Page 10: ...LED stays lit during the charging process 3 The green LED flashes when the battery is fully charged The battery cannot over charge 4 Remove the charged battery from the battery charger 5 Insert anothe...

Page 11: ...m is being initialized from an E Stop condition the Start button must be pressed twice first to clear the E Stop then to start the system Joystick not in center position Ensure that all joysticks are...

Page 12: ...MOS FET transistors 12 digital outputs potential free 250 V 8 A 6 analog outputs 2 speed ranges Static current 260 mA Stand by Antenna connection TNC socket Dimensions approx with rubber buffer L x B...

Page 13: ......

Page 14: ...IOWA MOLD TOOLING CO INC BOX 189 GARNER IA 50438 0189 TEL 641 923 3711 MANUAL PART NUMBER 99903609...

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