i
Contents
Revisions .................................................................................................................................................... iii
Compressor Introduction
5
Compressor Safety........................................................................................................................................7
Safety Decals ................................................................................................................................................9
Warning & Caution Decals..............................................................................................................10
Instruction Decals............................................................................................................................11
CAS3560 System Description & Specifications.........................................................................................12
Performance Charts ....................................................................................................................................14
Performance Data (English)........................................................................................................................16
Performance Data (Metric) .........................................................................................................................17
CAS3560 Component Identification...........................................................................................................18
Installation
21
Electrical Installation ..................................................................................................................................21
Compressor Installation (99903532)...........................................................................................................22
99903532 Drawing ..........................................................................................................................23
Electrical Installation (Non-IMT Application) (77441157) (Effective 3-15-05) ........................................24
Electrical Installation (Non-IMT Application) (77441084) (Through 3-15-2005).....................................24
Cooler Installation (99903573)...................................................................................................................25
Compressor Space Requirements ...............................................................................................................27
Decal Installation (99903551).....................................................................................................................28
Decal Placement (99903551)...........................................................................................................29
Compressor Mounting Locations (99903712) ............................................................................................32
Operation
33
Compressor Terminology ...........................................................................................................................33
Description of Components ........................................................................................................................34
Compressor Operation Test ........................................................................................................................37
Compressor Start-Up & Shut-Down...........................................................................................................38
Sub-Zero Temperature Operating Instructions ...........................................................................................39
Maintenance & Repair
41
Maintenance Schedule ................................................................................................................................42
CAS3560 Maintenance Procedures ............................................................................................................43
Lubricant Recommendations ......................................................................................................................48
Relay Module..............................................................................................................................................49
Flash Recovery Procedure ..........................................................................................................................50
Compressor Troubleshooting......................................................................................................................52
