99906549 rev 00 (JANUARY-2020)
5 - 3
SECTION 5: MAINTENANCE
IOWA MOLD TOOLING CO., INC.
(641) 923-3711
CAS40PL, CAS40PL-CW, CAS40PLE, CAS40PLE-CW
TABLE 5A: ROUTINE MAINTENANCE SCHEDULE
W
ARNING
Before performing maintenance:
Shut down machine, relieve all system pressure and lock out all power
, as per the Safety Section
of this manual. If machine is hot, allow package
to cool before removing any panel.
NOTE THA
T THE SYSTEM CAN BE ST
ARTED
REMOTEL
Y
:
Always clearly tag the start-up instrumentation against accidental system start-ups during main-
tenance.
MAINTENANCE
INTER
V
ALS
Hourly or Calendar Period - whichever
comes
fi
rst
TABLE 5B: ROUTINE REPLACEMENT P
ARTS KITS
*
KEY
#
DESCRIPTION
ORDER #
QTY
1
Kit, Compressor Service - Initial 50 Hours
II
71417219
1
2
Kit, Compressor Lifetime W
arranty Service - 500 Hours
II
71417220
1
*
If working in dusty or dirty conditions, reduce the recommended time intervals between
servicing by half for engine and compressor oil replacement, and engine and compressor
fi
lter
servicing.
II
For detailed kit content descriptions refer to
Section 7, T
able 7A
. Also Refer to
Section 7,
Table 7A
for full replacement parts listing, including separate components, non-routine items,
and options.
PLEASE NOTE: WHEN ORDERING P
ARTS, INDICA
TE MACHINE SERIAL
NUMBER.
Daily Maintenance
Weekly Maintenance
Every 500 Hours or
Annually
KEY
TASK DESCRIPTION
ACTION T
O
T
AKE
1
Before starting, check compressor crankcase oil
level.
██
█
REFERENCE:
• Compressor Oil Fill Port [
]
• Oil Drain Hose [
]
• Oil Drain Hose
Anchor Clip
[
]
• Compressor Sight Glass &
Acceptable Oil Range (1/4 - 3/4
of sight glass) [
]
PROCEDURE:
Ensure vehicle is situated on a level surface before checking oil level.
Add oil if necessary
.
Refer to
Section 5.4.3
.
2
Check for any loose bolts and/or loose connec-
tions.
██
█
Tighten if necessary
.
Check for leaks.
██
█
Visually note any leaks or evidence of leaks around the compressor unit and hose
connections.
Tighten any loose connection point where needed. Repair or replace any
damaged part.
4
Inspect and clean the air discharge system.
██
█
Check/drain air reservoir daily
, or more frequently
, depending on working environment
conditions.
5
After starting, check pressure gauge for correct
operating pressure.
██
█
Refer to
Section 2.1
, and
Section 5.4.2
.
6
Clean dust and foreign matter from the compres-
sor oil cooler core.
██
Consult
Section 5.4.5
for procedure on cleaning the cooler core (external and internal).
Continued on Next Page
Summary of Contents for CAS40PL
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