Incon TS-5000, Installation & User Manual

Page 1: ...y Containment Monitoring Installation User s Guide TS 550 TS 5000 consoles Franklin Fueling Systems 3760 Marsh Rd Madison WI 53718 USA Tel 1 608 838 8786 800 225 9787 Fax 1 608 838 6433 www franklinfueling com ...

Page 2: ...e p n 000 2150 and or T5 Series Programming Guide p n 000 2142 Trademarks INCON Tank Sentinel System Sentinel System Sentinel AnyWare and Tank Sentinel AnyWare are registered trademarks of Intelligent Controls All brand and product names are trademarks or registered trademarks of their respective companies Inspection of Materials Visually inspect all components for defects or damage prior to insta...

Page 3: ...12 SCM Status Summary Screen 12 SCM Control Screen 13 Status Indicator Table 13 Control Indicator Table 13 Learn Indicator Table 13 Pre Operational Containment Testing 14 Required Equipment 14 Containment Tightness and Continuity Test 14 STP Siphon Flow Rate Test 16 Learn Process 17 When to Learn Re Learn 17 Procedure 17 Learn Messages 18 SCM Reports 19 SCM Alarm Reports 19 Application Event Repor...

Page 4: ...r fire from a spark can result if the electrical circuit breakers are accidentally turned on during installation or servicing Please refer to the Installation and Owner s Manual for this equipment and the appropriate documentation for any other related equipment for complete installation and safety information Follow all federal state and local laws governing the installation of this product and i...

Page 5: ...l bypass valve and vacuum manifold SCM uses the STP siphon port vacuum to evacuate the containment space and AutoLearn technology to determine the characteristics of each secondary containment area that is monitored Warning SCM equipment operates at a standard 2 to 6 Hg and should only be used to monitor contain ments that are designed to withstand these vacuum levels Refer to the containment manu...

Page 6: ...f product piping from the turbine containment to the first dispenser and then jumpered to the secondary containment layer of the same product piping on the other side leading to the next dispenser containment area Several containment areas may be grouped together and used with a single Secondary Containment Control Module TS SCCM No more than four 4 SCM groups should be used per pump siphon The co...

Page 7: ...ust be run in an IS conduit The non IS solenoid wiring must be run in an approved explosion proof rigid metal conduit 2 Mount the TS SCCM inside of the turbine containment area supported by rigid explosion proof conduit Then orientate the units to allow enough clearance to make the vacuum line connections without stretching kinking or creating sharp bends in vacuum hoses The SCCM cover is installe...

Page 8: ...terstitial space Use the same industry procedures used to install any sensor at the bottom of a double walled tank 8 Secure all containment boots lids and caps Clean pipe surfaces to clear debris or foreign objects prior to tightening secondary test boots on secondary containment product or vapor return piping Make all jumper connections inside of dispenser sumps by using supplied hardware 9 Insid...

Page 9: ...or even death 10 The TS SCCM sensor wiring must enter the console in IS conduit through a knockout on the IS side of the barrier Secure each pair of sensor wires to a single channel on the 4 20mA Analog Input Module Always use the next available channel when wiring for example if Channels 1 3 are being used Channel 4 must be used next Pay close attention to the polarity of the wires 4 20mA Input M...

Page 10: ...enser tell the console which product is requested by the dispenser then control signals activate the appropriate STP To perform tests accordingly SCM needs to know when pumps dispensers are being used by other applications Parameter Parameter Value Active High If set to Yes a high signal level will activate the channel and a low signal will deactivate the channel If set to No then the channel is i...

Page 11: ...ame Diesel SCCM Vacuum Sensor Enabled Yes Service Type Secondary Containment Monitor Relay Module The Relay Module contains eight separate relays called Relay Channels A channel is used to open and close an individual SCCM solenoid For SCM the solenoid relay channel is controlled by an input from the 4 20mA Input Module the SCCM Vacuum Sensor channel Parameter Parameter Value Channels The total nu...

Page 12: ... Input Module Channel Unleaded SCCM Vacuum Sensor Channel Name Premium Solenoid Valve Enabled Yes Type Solenoid Polarity Normal Logic OR Logic Physically Wired As Normally Open Number of inputs 1 Input Type 4 20mA Input Module Channel Premium SCCM Vacuum Sensor Channel Name Diesel Solenoid Valve Enabled Yes Type Solenoid Polarity Normal Logic OR Logic Physically Wired As Normally Open Number of in...

Page 13: ...FMS Programming Guide p n 000 2142 Example TPI Setup Group Name Parameter Name Parameter Value Power Supply RS 485 Enable Interface Yes TS TPI Enable Interface Yes Controllers A Number of Controllers Controller Name Unleaded Controller Enabled Yes Type Mag Eco Address 1 Group 0 Tank 1 Height 5 00 in Number of inputs 2 Input 1 Type AC Input Module Channel Unleaded Hook Signal Input 2 Type 4 20mA In...

Page 14: ...a specific pump to provide pump on off Transducer Maps the containment area to the SCM Vacuum Sensor as specified by the 4 20mA Input Module channel assignments Example SCM Application Setup Group Name Parameter Name Parameter Value Secondary Containment Monitor Number of Containments 3 Containment 1 Name Unleaded Line Containment Enabled Yes Pump Shutdown on Alarm Yes Auto enable on Reset Yes Sub...

Page 15: ...cuum Fail to Reach Vacuum The containment has not reached the learned level of vacuum High Vacuum The vacuum level of the containment has exceeded 9 Hg Low Vacuum The vacuum level of the containment has dropped below 1 25 Hg Not Learned The containment has not been learned Program Error SCM has encountered an error Pump Request SCM is attempting to cycle the pump on Pump Request Ignored The pump i...

Page 16: ... the SCM Setup Not Learned The containment has not been learned Solenoid On Indicates whether the normally closed SCCM solenoid is open or closed Vacuum Level A direct reading from the SCCM Vacuum Sensor Control Indicator Table Indicator Description Enable Disable Manually enable or disable the containment Reset Alarm Manually reset an alarm on the containment Reset Containment Manually reset the ...

Page 17: ...sts or ignoring any failed tests may prevent the SCM application from detecting a containment fault Note State and or local laws may require a separate more stringent containment tightness test ALWAYS verify and comply with local regulations Note The STP connected to the SCCM being tested will need to be activated by lifting the appropriate product dispenser handle Verify that all STP s and pump c...

Page 18: ...Consistent bubbling on soaped connec tions fittings will give a visual indication of the source of a leak Consult the manufacturer s documentation for appropriate pressure levels 6 Once a stable vacuum level is reached 4 5 7 Hg on the vacuum gauge in line with the vacuum pump record the level Use the table to the right to determine the required wait time The containment vacuum level should remain ...

Page 19: ...inel Anyware navigate to the SCM Control Menu Press the Solenoid button this activates opens the solenoid 3 Activate the STP by lifting the appropriate dispenser handle 4 With the STP on and the toggle valve open the vacuum level must be able to reach at least 6 5 Hg Verify vacuum levels at the gauge connected to the containment area Large Containments 50 gal may take several minutes For large con...

Page 20: ...containment areas After repairs or modifications that may affect the siphon flow rate After 4 20mA Input Module replacement After certain 4 20mA Input Module firmware upgrades consult FFS Technical Services Department If moving the SCCM to another 4 20mA channel When adding or removing volume from a containment on open off closed Figure 8 Leak Generator Kit TS SCMCAL Procedure 1 The SCCM leak gene...

Page 21: ...sage Description Existing Vacuum Detected The Learn Process was started with 5 Hg or more existing in the containment The Learn Process needs to be restarted at 0 Hg Learned The containment has been Learned with no errors Learning Decay Curve Displayed during the Learn Process to indicate that the calibrated leak decay curve is being recorded Learning Evacuation During the Learn Process SCM is rec...

Page 22: ...eries Programming Manual p n 000 2142 or the T5 Series Operator s Guide p n 000 2151 SCM Alarm Reports SCM Alarm Reports include any SCM alarms or application events that occurred within the date range chosen by the user An example of an SCM Alarm History Report can be found below Application Event Reports Application Event Reports include any system warning pertaining to SCM equipment that occurr...

Page 23: ...f this guide and perform the tests in that section to ensure that there are no leaks and that the tank is tight B Thermal Contraction Caused by temperature variations of the air or liquid if present in the containment C Liquid in Containment This will decrease the containment size If liquid is drawn through the containment through the STP siphon various parameters and containment vacuum readings w...

Page 24: ...142 1 Identify the alarm on the SCM Alarms screen 2 Diagnose the condition using information found in the Alarms chapter of this guide 3 Follow the troubleshooting steps in the previous section of this chapter to correct the issues indicated by the alarms 4 Navigate to the SCM Control screen 5 Select Reset Alarms on the Control screen 6 If Auto Enable on Reset is chosen in the SCM Setup then the c...

Page 25: ...periods it is normal for the vacuum levels to reach 6 Hg Note A channel will not enable properly if it is not learned in an alarm status or if an error condition exists such as a sensor malfunction An alarm must be reset to enable a SCM channel Disabling SCM Channels At the T5 FMS console LCD or TSA navigate to the SCM Control screen Press the Enable Disable button to disable the channel Important...

Page 26: ...levels 5 Switch the toggle valve to the UP open position 6 The vacuum levels will then fall which could take several minutes for large containments Verify that the console displays an alarm 7 The channel will be disabled by the SCM application Remove the TS SCMCAL Apply TFP tape sealant to the threads of the Leak Generator Port Plug Replace and tighten the plug 8 At the T5 FMS console via LCD or T...

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