background image

Set final mounting bracket position

Clamp the (2) TS II base clamps to the front rail as

shown in 

Fig. 4 and loosen the bolts that secure the mount-

ing brackets to your table saw. The rail and mounting brack-
ets will drop down until the base clamps touch the top of
your saw, 

Fig. 5. This locates the final mounting bracket

position. Tighten the bolts that secure the mounting brackets
to your table saw. Repeat for the rear rail.

Mounting

bracket

FIG. 4  

Set final mounting

bracket position

Base clamps

Clamp pad

Rail

Mounting

bracket

First: Clamp base clamps to

rail.  Use clamp pads to avoid

marring anodized surfaces

Second: Loosen both mounting 

bracket bolts.  Brackets will lower slightly

Set final rail position

Loosen the bolts that secure the rails to the mounting

brackets and slide the rails so that they extend 7" beyond
the left hand extension wing of your table saw as shown in
Fig. 6. Push the rail against the short vertical leg on the
mounting bracket and tighten the bolts that hold the rail in
place. See 

Fig. 7 below.

5

4

5

Left hand extension wing

Short vertical leg

FIG. 5  

Tighten

mounting

bracket

bolts

Base clamp

Table

saw

top

Mounting

bracket bolt

Mounting bracket is at

correct level when base

clamp touches table top

FIG. 6  

Set final rail position

Rails should

extend 7" beyond

left hand exten-

sion wing

FIG. 7  

Tighten rail

mounting

bolts

Push rail against

short vertical leg

and tighten rail

mounting bolts

7 "

Slide stop positioner and

base clamping knob assem-

blies onto the rails

Stop positioner - Add a 

3

8

" flat washer to each

of (4) 

3

8

–16 x 

1

2

" hex bolts, then loosely attach

a

3

8

–16 rectangular nut. Slide one stop posi-

tioner into each end of both rails, capturing the
rectangular nut in the T-slot facing away from the
saw. Do not tighten bolt at this time.

Base clamping knob - Add a 

3

16

" thick nylon

washer to each of (4) base clamping knobs and
loosely attach a 

3

8

–16 dual pilot rectangular

nut. The flat side of the rectangular nut should
face the knob. Thread a 

3

8

–16 x 

3

8

" set screw

into the remaining hole on each rectangular nut.
Slide the base clamping knob assemblies onto
the right hand end of each rail as viewed from
the operator’s side of the table saw. Thread a

3

8

–16 x 

3

8

" set screw into the remaining (4)

dual pilot rectangular nuts and slide into the left
hand end of each rail. Do not tighten set screws
or knobs at this time. See 

Fig. 8.

6

Left end of rail

FIG. 8  

Slide stop positioner and clamping

knob assemblies onto rails

Do not tighten fasten-

ers at this time

3

8

" flat washer

3

8

– 16  x 

1

2

" hex bolt

Base clamping knob

Right end of rail

3

16

" thick nylon

washer

3

8

– 16  x 

3

8

" set screws

Flat side of 

rectangular nut

3

8

– 16 rectangular nut

3

8

– 16 dual pilot

rectangular nuts

T-slot

Rail mounting bolt

Rail 

Summary of Contents for TS II

Page 1: ...ns the rails and another the base mount unit These two assemblies are covered fully by this owner s manual The third package contains the INCRA Jig Ultra 24 Read all of this TS II owner s manual and pages 2 3 6 and 7 of the Ultra 24 owner s manual In just about an hour or so you are going to be operating one of the most exciting new tools in today s woodshops Your table saw will undergo a transfor...

Page 2: ...I to a new setting Before making a cut always make sure that the car riage clamp is fully engaged and that the rail hook thumbscrew is securely tightened Use appropriate safety devices Keep hands clear of the saw blade Always use a push stick rubber soled push block or other safety devices to keep your hands safely away from the saw blade Never let the saw blade come into contact with any part of ...

Page 3: ...o d gold washer 1 4 flat washer 3 8 16 dual pilot rectangular nut 3 8 16 x 3 4 clamping knob 3 8 16 x 1 2 hex bolt 10 32 x 3 4 phillips pan head screw 10 32 x 3 4 phillips truss head screw 10 flat washer 10 32 hex nut ULTRA Mounting Hardware Pack 1 4 thick nylon washer Contents 4 ea 1 4 20 x 1 2 socket head cap screw 2 ea 10 32 x 1 phillips pan head screw 8 ea 10 32 x 1 2 phillips pan head screw 2...

Page 4: ...ack Add a 3 8 flat washer to each of 4 3 8 16 x 3 4 hex bolts Place the bolts through the holes in the mounting brackets and loosely attach the 3 8 16 rectangular nuts See Fig 2 above Slide rails onto mounting brackets and tighten bolts Carefully slide the rails onto the mounting brackets so that the rectangular nuts are captured in the T slot on the bottom of the rail Fig 3 shows the correct orie...

Page 5: ...should extend 7 beyond left hand exten sion wing FIG 7 Tighten rail mounting bolts Push rail against short vertical leg and tighten rail mounting bolts 7 Slide stop positioner and base clamping knob assem blies onto the rails Stop positioner Add a 3 8 flat washer to each of 4 3 8 16 x 1 2 hex bolts then loosely attach a 3 8 16 rectangular nut Slide one stop posi tioner into each end of both rails ...

Page 6: ... Mount and Fence Glide Hardware Pack Place a 10 flat washer on each of 8 10 32 x 1 2 phillips pan head screws Place the screws through the holes in both base clamps and loosely attach the 10 32 hex nuts Sandwich the panel between the two base support bars as shown in Fig 9 and Detail 9A then slide one of the base clamps onto the base support bar ends capturing the hex nuts in the T slots Leave abo...

Page 7: ...x tool tighten the 4 set screws through the holes located in the base clamps Slide the 2 stop posi tioners up against the base clamps as shown and tighten the hex bolts Should you ever need to remove the base assembly from your table saw these stop positioners will allow you to return to the original setup in seconds 3 4 FIG 11 Align base mount assembly parallel to miter slot Second Slide base ass...

Page 8: ...lamp then turn the black thumbscrew on the front fence glide counterclockwise to lower the rail hook into the T slot on the rail Look into the T slot as you lower the hook When the hook passes the lip on the T slot slide the black thumbscrew toward the table saw to position the hook under the lip See Fig 16 Now turn the thumbscrew clockwise to raise the hook The hook can be adjusted to limit fence...

Page 9: ...adjust the fence forward until it kisses the saw blade Fig 18 Release the micro adjust lever and lock the carriage in place Note After micro adjusting re zero the scale on the micro adjust knob by rotating the scale not the knob to return to zero under the micro cursor Set scale position With the Ultra still locked at the zeroed position set above slide the middle 0 16 scale in the scale slot to p...

Page 10: ...hin less than 1 32 from the saw blade Place the Ultra in micro adjust mode and micro adjust the fence forward until it kisses the saw blade Fig 22 After micro adjust ing release the micro adjust lever and lock the carriage in place Note Whenever you return the Ultra to operation on the right side of the blade remember to micro adjust the fence back to a zero reading on the micro adjust scale Set s...

Page 11: ... position The center of the hole should be about 11 8 below the table top Remove blade guard then using 3 8 16 x 11 2 hex bolts nuts and washers attach the extra mounting brackets loose ly in place Install the rail bolts as shown in Fig 2 on page 4 then slide the rear rail back into position Tighten all rail mounting bolts then tighten the two bolts that secure the brackets to your table saw Use a...

Page 12: ...ncra com WARRANTY Taylor Design Group Inc warrants this product for one year from date of purchase We will repair any defects due to faulty material or workmanship or at our option replace the product free of charge Please return the failing component only postage prepaid along with a description of the problem to the address below This warranty does not apply to parts which have been subjected to...

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