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FINAL CALIBRATION

 As with any table saw fence,

accurate calibration and alignment require that
the saw blade be aligned parallel to the miter
slots.  If you are uncertain about your saw
blade/miter slot alignment, consult your table
saw’s owner’s manual for information on how to
check and set this important alignment.

Calibration – 

Right side of saw blade

Align fence parallel to

miter slot and tighten

Ultra’s mounting screws

Unlock the carriage clamp, then slide the
fence up to the nearest miter slot and clamp
in place.  Loosen the (4) screws that secure
the Ultra’s base to the base support bars and
align the fence parallel to the miter slot.  See

 .  Make sure during this alignment that

the fence glides remain flush with the rails.
Retighten the (4) screws.  Now unlock and
slide the carriage forward far enough to allow
access to the (2) phillips head screws in the
middle of the Ultra’s base and tighten these in
place.

 If it becomes necessary to realign

the fence in the future, make sure to loosen all
(6) base mounting screws.

Zero fence to saw blade

With the table saw unplugged, raise the

saw blade about 2" and slide the fence forward
until just before it contacts the blade (to within
less than 

1

32

").  Place your Ultra in the micro

adjust mode as described on page 7 of your
Ultra’s owner’s manual and micro adjust the
fence forward until it “kisses” the saw blade,

 .  Release the micro adjust lever and lock

the carriage in place.

Note:  After micro adjusting, re-zero the
scale on the micro adjust knob by rotating
the scale (not the knob) to return to zero
under the micro cursor.

Set scale position

With the Ultra still locked at the “zeroed”

position set above, lift one end of the stainless
steel scale from the magnetic track and slide
the scale to position 0" under the hairline cursor.

 .  Lower the scale back onto the

magnetic track.  If you want, you can also slide
the two-piece lexan scale to agree with the
stainless steel scale.  Make sure the
overlapping ends of the scales are aligned at
16".

1

2

FIG. 19

Align fence parallel to miter slot and

tighten Ultra’s mounting screws

Mounting

screws

First: Loosen all (4) Ultra

mounting screws, align

fence then retighten screws

Miter slot

Second: Slide carriage

forward to access (2)

phillips head screws in

middle of base and tighten

screws

FIG. 20

Zero fence to saw blade

First: Slide fence forward to within

less than 

1

32

" from saw blade

Second: Micro adjust

fence forward until

fence “kisses” the

saw blade, then lock

the carriage in place

With fence zeroed

to the blade, slide

the middle scale

to position the 0"

mark under the

hairline cursor

3

INCRA TS III Owner’s Manual

9

FIG. 21

Set scale

position

Fence

Summary of Contents for TS III

Page 1: ...er the base mount unit These two assemblies are covered fully by this owner s manual The third package contains the INCRA Jig Ultra 32 Read all of this TS III owner s manual and pages 2 3 6 7 18 and 19 of the Ultra owner s manual In just about an hour or so you are going to be operating one of the most exciting new tools in today s woodshops Your table saw will undergo a transformation and what wa...

Page 2: ...sure that the blade is fully stationary before changing the setting on any part of the INCRA TS III Always keep both hands behind the fence when moving the INCRA TS III to a new setting Before making a cut always make sure that the carriage clamp is fully engaged and that the rail hook thumbscrew is securely tightened Use appropriate safety devices Keep hands clear of the saw blade Always use a pu...

Page 3: ... 6 each 1 4 flat washer 4 each 3 8 16 dual pilot rectangular nut 4 each 3 8 16 x 3 4 clamping knob 4 each 3 8 16 x 1 2 hex bolt 6 each 10 32 x 1 2 phillips pan head screw 6 each 10 flat washer 6 each 10 32 hex nut 4 each 3 16 thick nylon washer 4 each 3 8 16 x 3 8 socket head set screw ULTRA Mounting Hardware Pack INCRA TS III Owner s Manual 3 Note Each hardware pack is labeled and bagged separate...

Page 4: ... the Rail Hardware Pack Add a 3 8 flat washer to each of 4 3 8 16 x 3 4 hex bolts Place the bolts through the holes in the mounting brackets and loosely attach the 3 8 16 rectangular nuts See above Slide rails onto mounting brackets and tighten bolts Carefully slide the rails onto the mounting brackets so that the rectangular nuts are captured in the T slot on the bottom of the rail shows the corr...

Page 5: ...saw as shown in Push the rail against the short vertical leg on the mounting bracket and tighten the bolts that hold the rail in place See below 4 5 Short vertical leg FIG 5 Tighten mounting bracket bolts Base clamp Table saw top Mounting bracket bolt Mounting bracket is at correct level when base clamp touches table top FIG 6 Set final rail position Rails should extend 7 beyond left hand extensio...

Page 6: ...the panel end and the vertical surface on the base clamp as shown in and tighten the screws Set aside the remaining fasteners from the Base Mount Fence Glide Hardware Pack for use in and on page 8 Remove endcaps from base support panel See at right BASE MOUNT ASSEMBLY Attach glide pads to underside of base clamps Peel the adhesive backing from the glide pad and adhere to the base clamp as shown in...

Page 7: ...amps as necessary to align the panel parallel to the miter slot Tighten the four base clamping knobs then tighten all eight screws that secure the base clamps to the base support panel Replace the base support panel end caps FIG 14 Set final base assembly position Base clamp 36 First Slide base assembly to 36 from saw blade and tighten all 4 clamping knobs 3 16 hex tool INCRA TS III Owner s Manual...

Page 8: ...s you tighten the screws Engage anti lift rail hooks Lock the carriage clamp then turn the black thumbscrew on the front fence glide counterclockwise to lower the rail hook into the T slot on the rail Look into the T slot as you lower the hook When the hook passes the lip on the T slot slide the black thumbscrew toward the table saw to position the hook under the lip See Now turn the thumbscrew cl...

Page 9: ... the micro adjust mode as described on page 7 of your Ultra s owner s manual and micro adjust the fence forward until it kisses the saw blade Release the micro adjust lever and lock the carriage in place Note After micro adjusting re zero the scale on the micro adjust knob by rotating the scale not the knob to return to zero under the micro cursor Set scale position With the Ultra still locked at ...

Page 10: ...m the saw blade Place the Ultra in micro adjust mode and micro adjust the fence forward until it kisses the saw blade After micro adjusting release the micro adjust lever and lock the carriage in place Whenever you return the Ultra to operation on the right side of the blade remember to micro adjust the fence back to a zero reading on the micro adjust scale Set scale and stop positions Slide the e...

Page 11: ...he center of the hole should be about 11 8 below the table top Remove blade guard then using 3 8 16 x 11 2 hex bolts nuts and washers attach the extra mounting brackets loosely in place Install the rail bolts as shown in on page 4 then slide the rear rail back into position Tighten all rail mounting bolts then tighten the two bolts that secure the brackets to your table saw Use a hacksaw to make a...

Page 12: ...years of virtually maintenance free operation In fact just keeping your TS III clean is all you need to do to keep the tool in top shape Occasionally remove the carriage from the base and brush or blow out any sawdust or debris that may have accumulated Use a toothbrush to clean the teeth on the INCRA racks on both the carriage and the base A light application of paste wax to the top of the rails ...

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