Indian Motorcycle Chief Dark Horse 2020, Owner'S Manual

Page 1: ...2020 OWNER S MANUAL BE LEGENDARY For Maintenance and Safety 2019 Indian Motorcycle Inc All Rights Reserved https www motorcycle manual com ...

Page 2: ...ure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently when servicing your vehicle For more information go to www P65Warnings ca gov passenger vehicle WARNING Read understand and follow all of the instructions and safety precautions in this manual and on all product labels Failure to follow...

Page 3: ... Indian Vintage Indian Springfield Dark Horse Indian Springfield Chieftain Chieftain Dark Horse Chieftain Limited Roadmaster Roadmaster Dark Horse Jack Daniel s Limited Edition Indian Springfield Dark Horse https www motorcycle manual com ...

Page 4: ...or reuse of the depictions and or procedures contained within whether whole or in part is expressly prohibited INDIAN INDIAN MOTORCYCLE INDIAN CHIEF CHIEF CHIEF DARK HORSE INDIAN SPRINGFIELD INDIAN SPRINGFIELD DARK HORSE CHIEFTAIN DARK HORSE CHIEFTAIN CHIEF ROADMASTER ROADMASTER and RIDE COMMAND are trademarks of Indian Motorcycle Company iPhone iPod iPod nano and iPod touch are trademarks of Appl...

Page 5: ... We hope you will take as much pride in riding your new motorcycle as our team did in building it for you We urge you to read this rider s manual thoroughly It contains information essential to safe riding and proper maintenance of your motorcycle Your authorized INDIAN MOTORCYCLE dealer knows your motorcycle best and should be consulted for service and assistance Skilled technicians using advance...

Page 6: ...ndicates a hazardous situation that if not avoided may result in death to the operator bystanders or person s inspecting or servicing the vehicle CAUTION SAFETY ALERT CAUTION indicates a potential hazard that may result in minor personal injury or damage to the vehicle CAUTION CAUTION indicates special precautions that must be taken to avoid vehicle damage or property damage IMPORTANT IMPORTANT pr...

Page 7: ...Safety Defects 17 Instruments Features and Controls 21 Pre Ride Inspections 65 Operation 75 Maintenance 85 Cleaning and Storage 157 Specifications 165 Warranty 173 Maintenance Log 185 5 TABLE OF CONTENTS https www motorcycle manual com ...

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Page 9: ...N N N NU UM MB BE ER R R RE EC CO OR RD DS S Record important identification numbers below Vehicle Identification Number VIN Engine Identification Number Master PIN Rider PIN Key Fob 1 Serial Number Key Fob 2 Serial Number optional 7 INTRODUCTION https www motorcycle manual com ...

Page 10: ...NG G M MO OT TO OR RC CY YC CL LE E O OU UT TS SI ID DE E T TH HE E U U S S A A If you plan to operate your motorcycle in countries other than the USA and Canada Service facilities or replacement parts may not be readily available Unleaded gasoline may not be available The use of leaded fuels will cause engine damage damage to your emissions systems and voiding of your warranty Gasoline may have a...

Page 11: ...e and should remain with the motorcycle when ownership changes S SA AF FE E R RI ID DI IN NG G P PR RA AC CT TI IC CE ES S WARNING Improper use of a motorcycle can result in serious injury or death to you your passenger and others To minimize the risk of injury read and understand the information contained in this section before operating the motorcycle This section contains safety information spe...

Page 12: ...weather conditions Know your skills and limits and ride within them Allow only licensed experienced operators to ride your motorcycle and then only after they have become familiar with its controls and operation Make sure all riders read and understand this rider s manual before riding Do not ride when you re fatigued ill or under the influence of alcohol prescription drugs over the counter drugs ...

Page 13: ...e hard to handle Retract the sidestand fully before riding If the sidestand is not fully retracted it could contact the road surface and cause loss of control To maximize braking effectiveness use the front and rear brakes together Be aware of the following braking facts and practices The rear brake provides 40 of the motorcycle s stopping power at most Use the front and rear brakes together To av...

Page 14: ...ng to improve visibility to other motorists A motorist s failure to see or recognize a motorcycle is the leading cause of automobile motorcycle accidents Wear gloves a jacket heavy boots and long pants to prevent or reduce injury from abrasions lacerations or burns should the motorcycle fall Wear boots with low heels as high heels can catch on pedals or footrests The combination of boots and pants...

Page 15: ... cause loss of control Always obey posted speed limits Do not attach anything to the motorcycle unless specifically designed for that purpose by INDIAN MOTORCYCLE S SA AD DD DL LE EB BA AG GS S T TR RU UN NK K A AN ND D O OT TH HE ER R S ST TO OR RA AG GE E Whenever operating a motorcycle equipped with cargo storage features such as saddlebags a trunk racks glove boxes or other storage compartment...

Page 16: ...IF FI IC CA AT TI IO ON NS S Modifying the motorcycle by removing any equipment or by adding equipment not approved by the manufacturer may void your warranty Such modifications could make the motorcycle unsafe to ride and could result in severe injury to operator or passenger as well as damage to the motorcycle Some modifications may not be legal in your area of operation If in doubt contact your...

Page 17: ...ine and gasoline vapors are poisonous and can cause severe injury Do not swallow gasoline inhale gasoline vapors or spill gasoline If you swallow gasoline inhale more than a few breaths of gasoline vapor or get gasoline in your eyes see a physician immediately If gasoline spills on your skin or clothing immediately wash it off with soap and water and change clothing Exhaust gases contain carbon mo...

Page 18: ...ith another vehicle as towing will impair the motorcycle s steering and handling Position and restrain the motorcycle in an upright position Do not restrain the motorcycle using the handlebars Loop tiedown straps from the front up and over the lower triple clamp using care to not interfere with wiring and brake lines Place tiedowns as wide apart as possible on the truck or trailer bed for best sta...

Page 19: ...n apparel Weight of any post production accessories and their contents Weight of any additional cargo on the motorcycle R RE EP PO OR RT TI IN NG G S SA AF FE ET TY Y D DE EF FE EC CT TS S If you believe that your vehicle has a defect that could result in a crash or cause injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying...

Page 20: ...ication Number VIN side of steering head w Vehicle Emission Control Information VECI e Noise Emission Control Information NECI r Operator Warning Fuel Recommendation t Shock Air Pressure Warning under side cover y Rear Wheel Service Warning under side cover u Saddlebag Cargo Warning i Rear Tip Over Bar Warning o Dashboard Cargo Capacity Warning 18 SAFETY https www motorcycle manual com ...

Page 21: ... shown for reference only Safety label locations may vary depending on model a Trunk Trunk Rack Capacity Label s Lower Fairing Glove Box Cargo Capacity Label inside covers 19 SAFETY https www motorcycle manual com ...

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Page 23: ...partment if equipped o Front Brake Master Cylinder e Fuel Gauge if equipped a Throttle Grip r Speedometer Fuel Gauge if equipped s Front Brake Lever t Instrument Cluster if equipped d Auxiliary Light Switch if equipped y Ride Command if equipped f Fuel Cap u Tachometer if equipped g Ornamental Cap Do not remove 21 INSTRUMENTS FEATURES AND CONTROLS https www motorcycle manual com ...

Page 24: ... Pass r Turn Signal Hazard Signal t Screen List Select if equipped y Audio Control Switch if equipped R RI IG GH HT T C CO ON NT TR RO OL L u Engine Stop Switch i Engine Start Run Switch o Cruise Control Switch a Windscreen Control Switch if equipped 22 INSTRUMENTS FEATURES AND CONTROLS https www motorcycle manual com ...

Page 25: ...Right Control The power switch must be ON for the toggle switches to function Use the right hand switch to navigate through menus or accept dialog boxes on Ride Command display Use the left hand switch to back out of menus decline dialog boxes hang up phone calls and toggle through display screens 23 INSTRUMENTS FEATURES AND CONTROLS https www motorcycle manual com ...

Page 26: ...OTE Models shown for reference only Switch locations may vary depending on model q Auxiliary Light Switch if equipped e Power Locks if equipped w Power Switch r Heated Handgrips if equipped 24 INSTRUMENTS FEATURES AND CONTROLS https www motorcycle manual com ...

Page 27: ... flashers See page 26 Screen List Select Switch The Screen List Select Switch if equipped is used to navigate through rider screens SYMBOL SWITCH DESCRIPTION Audio Control Switch The Audio Control Switch allows users to control the audio system features from the left control block See page 28 Stop Switch Press the bottom of the switch RUN to allow the engine to start and run Press the top of the s...

Page 28: ...tivity Automatic power down can be overridden on bikes with RIDE COMMAND through the settings menu TIP The headlights and any accessories plugged into power ports will remain on until the power switch is turned off H HA AZ ZA AR RD D S SW WI IT TC CH H The power switch must be ON to activate the flashers but once activated the flashers will continue to flash when the power switch is turned off Whe...

Page 29: ...during this time If a key fob is not available your personal identification number PIN can be entered using the turn signal switches or on the Ride Command display screen if equipped to unlock the security system See page 151 D DR RI IV VI IN NG G K KE EY Y F FO OB B O OP PE ER RA AT TI IO ON N After starting the engine the Vehicle Control Module VCM will verify that the key fob is within range ag...

Page 30: ...ss up on the audio control switch To decrease the volume press down on the audio control switch To mute the volume push in on the audio control switch NOTE When using a bluetooth audio device pushing down on the audio control switch will pause the audio To resume press down on the audio control switch again T TU UN NE ER R When the audio source is set to Tuner press left or right to navigate throu...

Page 31: ...ts Flash to Pass press and hold the lower portion of the switch A AU UX XI IL LI IA AR RY Y L LI IG GH HT T S SW WI IT TC CH H I IF F E EQ QU UI IP PP PE ED D The auxiliary lights provide additional lighting on each side of the headlight Some drivers prefer using the auxiliary lights when operating in foggy conditions or when passing a vehicle to help improve visibility to other motorists Press th...

Page 32: ...ent The heaters turn off when the engine is turned off When the engine is restarted the heaters turn on at the previous heat level setting If the center of the switch flashes the heaters may not be working properly Please see your dealer S SA AD DD DL LE EB BA AG G T TR RU UN NK K L LO OC CK K S SW WI IT TC CH H I IF F E EQ QU UI IP PP PE ED D Use the key fob or the lock switch on the console to l...

Page 33: ...senger s switch w if equipped is on the right Toggle Position Heat Setting Top HIGH Center OFF Down LOW I IN NS ST TR RU UM ME EN NT T C CL LU US ST TE ER R C CR RU UI IS SE ER R M MO OD DE EL LS S The instrument cluster includes the speedometer indicator lamps and Multi Function Display MFD q Speedometer w Indicator Lamps e Multi Function Display 31 INSTRUMENTS FEATURES AND CONTROLS https www mot...

Page 34: ...C CL LU US ST TE ER R B BA AG GG GE ER RS S A AN ND D T TO OU UR RI IN NG G M MO OD DE EL LS S q Speedometer w Indicator Lamps e Multi function Display r Tachometer 32 INSTRUMENTS FEATURES AND CONTROLS https www motorcycle manual com ...

Page 35: ...m The headlight switch is set to high beam This indicator will flash if there is a problem with the low or high beam light LAMP INDICATES CONDITION Neutral The transmission is in neutral and the power switch is ON Low Fuel This lamp illuminates when approximately one gallon 3 8 liters of fuel remains in the fuel tank The LCD Display will switch into a Low Fuel Mileage Counter Mode to provide the r...

Page 36: ...with the TPMS lamp when the TPMS sensor battery is low LAMP INDICATES CONDITION ABS Not Activated The indicator remains on until the anti lock system activates which occurs when vehicle speed exceeds 6 MPH 10 km h When the lamp is illuminated the anti lock brakes will not activate but the conventional brake system will continue to operate normally Check Engine This lamp illuminates briefly when th...

Page 37: ...t to the upright position Non fairing Models Fairing Models The segments of the fuel gauge q show the level of fuel in the fuel tank When the last segment clears a low fuel warning is activated All segments including the fuel icon will flash Refuel promptly M MU UL LT TI I F FU UN NC CT TI IO ON N D DI IS SP PL LA AY Y M MF FD D M MO OD DE ES S I IF F E EQ QU UI IP PP PE ED D The power switch must...

Page 38: ... the 1 minute segment step 4 will save the new settings and exit the clock mode G GE EA AR R P PO OS SI IT TI IO ON N Gear position displays at all times while the engine is running unless a fault occurs with the gear position sensor E EN NG GI IN NE E S SP PE EE ED D Engine speed displays in revolutions per minute RPM A AV VE ER RA AG GE E F FU UE EL L E EC CO ON NO OM MY Y Average Fuel Economy d...

Page 39: ...play can be changed to display either standard or metric units of measurement STANDARD DISPLAY METRIC DISPLAY Distance Miles Kilometers Fuel U S Gallons I Imperial Gallons Liter Liters Temperature Fahrenheit Celsius Time 12 Hour Clock 24 Hour Clock 1 Stop the engine 2 Wait 10 seconds 3 Press and hold the LEFT TOGGLE switch while pressing the power switch 4 When the display flashes the distance set...

Page 40: ...rror codes can also be viewed on Ride Command display if equipped Codes will include a short description of the error and recommend action 1 If the error codes are not displayed use the LEFT TOGGLE switch to toggle until Ck ENG displays on the main line of the display 2 Press and hold the LEFT TOGGLE switch to enter the diagnostics code menu 3 Record the three numbers displayed in the gear positio...

Page 41: ...that you use extreme caution when using any device that may take your focus off the road Your primary responsibility is the safe operation of your vehicle We recommend against the use of any hand held device while driving and encourage the use of voice operated systems when possible Make sure you are aware of all applicable local laws that may affect the use of electronic devices while driving Bef...

Page 42: ...tor shall caution the user that changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment CAUTION This equipment complies with part 15 of the Federal Communications Commission FCC rules These requirements are intended to provide reasonable protection against harmful interference in a residential installation Thi...

Page 43: ...Manger button to pair a phone or headset to the Ride Command display Audio Press the Audio Button to change the audio source adjust volume level and set radio presets R RI ID DE ER R S SC CR RE EE EN N The Rider Screen is a customizable split screen menu system that provides unique access to ride data vehicle status and vehicle information The Rider Screen also provides easy access to other often ...

Page 44: ...y pad and messages The display will only show messages received while smart phone is paired via Bluetooth A AU UD DI IO O S SC CR RE EE EN N The Audio screen allows you to access music stored on your smart phone or other music device You can pair your device using Bluetooth or by connecting it to the display s USB port USB audio playback is only available on flash drives formatted to ex FAT or FAT...

Page 45: ...center to mute Press up down to increase decrease volume Press left right to move to previous next track Long press to activate Push to Talk S SE EL LE EC CT T S SW WI IT TC CH H Use the 3 way select switch w to do the following Press up and down to navigate display screen Press center to select 43 INSTRUMENTS FEATURES AND CONTROLS https www motorcycle manual com ...

Page 46: ...s the left trigger switch to back out of menu screens R RI ID DE E C CO OM MM MA AN ND D R RI ID DE E M MO OD DE ES S You can choose between three ride modes Tour Standard or Sport for an experience customized to your riding style The throttle map for each ride mode was designed with a specific application in mind resulting in one motorcycle with three distinct personalities 44 INSTRUMENTS FEATURE...

Page 47: ... Settings Menu you can view important details about your vehicle and personalize your touchscreen display The settings menu is comprised of four categories Information General Time and Vehicle G GE EN NE ER RA AL L I IN NF FO OR RM MA AT TI IO ON N From the Information settings menu you can view the following Vehicle Identification Number VIN Mileage Installed Software Version Oil Change Interval ...

Page 48: ... a smart phone and a headset simultaneously To pair a device do the following 1 From the Bluetooth Devices settings screen the Phone screen or the Music screen tap on the Add Device button to bring up the pairing prompt 2 Put your Bluetooth device into pairing mode 3 Select the name of the device you want to pair from the touchscreen display to finish the pairing process 4 Confirm pairing if appli...

Page 49: ... drive formatted to ex FAT is required to successfully perform an update The display will not recognize flash drives that do not meet these requirements IMPORTANT Do not remove power from the display during the update process U US SB B P PO OR RT T The USB Port makes it easy to power devices such as phones audio sources or GPS units in addition to allowing you to stream music through the LCD displ...

Page 50: ... the top of the Ride Command display screen For models not equipped with Ride Command do the following to disable Rear Cylinder Deactivation 1 Press the right hand trigger until CYLdeAC displays 2 Hold down the right hand trigger CD ON or CD OFF will display 3 Toggle to turn cylinder deactivation on or off Press and hold hand right hand trigger to save settings CYLdeAC ON rear cylinder can deactiv...

Page 51: ...ine is started WARNING Motorcycle riders must remain as visible as possible at all times To aid in this the headlight must be on at all times Do not modify the ignition headlight wiring to circumvent the automatic headlight feature The headlights operate only when the engine is running You can use the high low headlight beam switch to override this function and allow the headlights to operate when...

Page 52: ...d on the left handlebar Disengage the clutch before shifting gears For smooth clutch operation pull the lever quickly and release it in a brisk but controlled manner To disengage the clutch pull the lever toward the handlebar To engage the clutch release the lever in a brisk but controlled manner 50 INSTRUMENTS FEATURES AND CONTROLS https www motorcycle manual com ...

Page 53: ...90 and 270 from the valve stem as required With a TPMS the pressure of each tire can be viewed in the MFD and in the display for Infotainment motorcycles on rider screens If dashes display instead of a pressure value while traveling above 15 MPH 24 km h the system may not be functioning properly See your dealer for service The TPMS warning indicator will illuminate if low tire pressure is detected...

Page 54: ...rack with 5 lbs 2 2 kg of cargo do not add more than 25 lbs 11 3 kg to a hard trunk or 20 lbs 9 kg to a leather trunk Hard Trunk 30 lbs 13 6 kg Leather Trunk 25 lbs 11 3 kg Cargo Rack Alone 5 lbs 2 2 kg H HA AR RD D T TR RU UN NK K R RE EM MO OV VA AL L I IF F E EQ QU UI IP PP PE ED D 1 If applicable remove the left and right saddlebags and remove the trunk lock fastener q from each trunk latch 2 ...

Page 55: ...e metal mounting plate y 3 Lift the trunk latches e to unlock the trunk from the mount 4 Lift up on the rear of the trunk r and slide rearward t to release the trunk from the motorcycle 53 INSTRUMENTS FEATURES AND CONTROLS https www motorcycle manual com ...

Page 56: ...AL L 1 If applicable remove the left and right saddlebags and remove the trunk lock fastener q from each trunk latch 2 Lift the trunk latches w to unlock the trunk from the mount 54 INSTRUMENTS FEATURES AND CONTROLS https www motorcycle manual com ...

Page 57: ... not exceed the weight limit of each saddlebag Always distribute weight evenly in each of the saddlebags Refer to the saddlebag cargo warning label on or near the saddlebag for cargo capacity Hard bag capacity is 22 lbs 10 kg of cargo per side Soft bag capacity is 15 lbs 6 8 kg of cargo per side 55 INSTRUMENTS FEATURES AND CONTROLS https www motorcycle manual com ...

Page 58: ...nnect the saddlebag lock wiring near the seat q 4 Press the lid latch release button and lift the lid 5 Remove the saddlebag fastener bolts w 6 Tilt the saddlebag away from the frame of the vehicle to remove it 7 To reinstall place the hard bag in a fully seated position on the muffler 8 Insert saddlebag fastener bolts and torque to specification TORQUE 18 ft lbs 24 Nm 56 INSTRUMENTS FEATURES AND ...

Page 59: ...rcycle Always make sure saddlebag are mounted properly 4 To reinstall place the soft bag in position 5 Install the saddlebag fastener bolts and torque to specification TORQUE 18 ft lbs 24 Nm S SI ID DE ES ST TA AN ND D The sidestand is equipped with a safety switch that prevents operation of the motorcycle if the sidestand is deployed WARNING An improperly retracted sidestand could contact the gro...

Page 60: ...ition Swing the end of the sidestand upward and toward the motorcycle until it is fully retracted W WI IN ND DS SH HI IE EL LD D I IF F E EQ QU UI IP PP PE ED D W WI IN ND DS SH HI IE EL LD D R RE EM MO OV VA AL L 1 If equipped with a quick latch windshield rotate the two latches q upward 2 From the front of the motorcycle pull firmly on the upper windshield to remove the windshield from the upper...

Page 61: ...lishing compound designed for use on polycarbonate surfaces NOTICE Brake fluid and alcohol will permanently damage the windshield Do not use glass cleaners water or soil repellents and petroleum or alcohol based cleaners on the windshield as these products can damage the windshield M MI IR RR RO OR RS S Your vehicle is equipped with convex mirrors Objects seen in a mirror may be closer than they a...

Page 62: ...xceeds 6 MPH 10 km h the ABS system is not functioning See your INDIAN MOTORCYCLE dealer or other dealer promptly for service Operating with non recommended tires or improper tire pressure may reduce the effectiveness of the anti lock brake system Always use the recommended size and type of tires specified for your vehicle Always maintain the recommended tire pressure The anti lock brake system wi...

Page 63: ...E EA AR R B BR RA AK KE E P PE ED DA AL L The rear brake pedal q is located on the right side of the motorcycle Press downward on the rear brake pedal to apply the rear brake WARNING Resting your foot on the brake pedal will cause excessive and premature wear of brake pads and reduced braking efficiency which could result in severe injury or death See page 81 for braking procedures 61 INSTRUMENTS ...

Page 64: ...s a guide then tighten the screws TORQUE 18 ft lbs 24 4 Nm To adjust the height remove both attachment screws Move the floorboard assembly to the next hole position then reinstall the fasteners adjust the angle and tighten the fasteners TORQUE 18 ft lbs 24 4 Nm F FU UE EL L C CA AP P The fuel filler cap q is located on the right side of the console An ornamental cap w is located on the left side o...

Page 65: ...t 2 See page 76 for fueling instructions 3 To tighten the cap turn it clockwise until the seal compresses onto the tank then continue to tighten until the cap ratchets several times 63 INSTRUMENTS FEATURES AND CONTROLS https www motorcycle manual com ...

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Page 67: ...to its safe operation Anything less may result in serious injury or death You must be familiar with all instruments and controls to perform the pre ride inspections TIP During the pre ride inspections you may use products that are potentially hazardous such as oil or brake fluid When using any of these products always follow the instructions and warnings on the product packaging When inspections r...

Page 68: ...rs off Verify that all signals and indicator lamps stop flashing Horn Press the horn switch Verify that the horn sounds loudly Neutral Indicator Place the transmission in neutral Verify that the neutral indicator lamp illuminates and that the letter N displays in the gear position display ITEM INSPECTION PROCEDURE Low Oil Pressure Display Start the engine CHIEF MODELS SPRINGFIELD Verify that LO OI...

Page 69: ...tick will fluctuate depending on the motorcycle s position and engine temperature when checked To ensure a proper reading of the engine oil level follow all inspection procedures closely WARNING Operating with insufficient deteriorated or contaminated engine oil will cause accelerated wear and may result in engine or transmission seizure which could result in loss of control and serious injury or ...

Page 70: ... recommended in the rider s manual and on safety labels T TI IR RE E P PR RE ES SS SU UR RE E Improper tire pressure can result in irregular tire wear tire failure reduced fuel economy and a poor riding experience It can also affect handling and stopping ability Slow tire pressure loss over time is normal for a functional tire Although a tire pressure monitoring system TPMS will alert the user to ...

Page 71: ...ad depth near the center of the tread on both tires See page 130 Replace any tire with a tread depth of less than 1 16 inch 1 6 mm F FR RO ON NT T B BR RA AK KE E F FL LU UI ID D L LE EV VE EL L 1 Bring the motorcycle to the fully upright position Position the handlebars so that the fluid reservoir is level 2 View the fluid level through the sight glass q The fluid should be clear Replace cloudy o...

Page 72: ... DA AL L 1 Press downward on the rear brake pedal It should move freely and smoothly The pedal should feel firm and continue to feel firm until released 2 Release the pedal It should return to its rest position quickly when released 3 If the rear brake pedal fails to perform as stated or travels too far before beginning to engage the brake service the brakes before riding R RE EA AR R B BR RA AK K...

Page 73: ... the completely open position It should return to the rest position quickly when released S SI ID DE ES ST TA AN ND D 1 On level ground straddle the motorcycle and bring it to the fully upright position 2 Move the sidestand up to the stored position and down to the fully extended position several times It should move smoothly and quietly Make sure the return spring holds the sidestand tightly in p...

Page 74: ... TIP The starter interlock switch is dependent on the clutch lever freeplay being set correctly to ensure activation of the clutch safety switch F FA AS ST TE EN NE ER RS S 1 Inspect the entire motorcycle chassis and engine for loose damaged or missing fasteners 2 Tighten loose fasteners to the proper torque See the INDIAN MOTORCYCLE Service Manual or an authorized INDIAN MOTORCYCLE dealer or othe...

Page 75: ...jury or death Always ensure ground clearance is at specification See your dealer for service if you discover leaks or malfunction of any kind R RE EA AR R D DR RI IV VE E B BE EL LT T 1 Check drive belt tension See page 110 TIP The drive belt system must be cool clean and dry to accurately measure belt tension deflection Do not measure belt tension when the belt or drive system is wet or when it i...

Page 76: ...n before turning it on Cruiser Models Bagger and Touring Models The segments of the fuel gauge q show the level of fuel in the fuel tank When the last segment clears a low fuel warning is activated All segments including the fuel icon will flash Refuel promptly 74 PRE RIDE INSPECTIONS https www motorcycle manual com ...

Page 77: ...eak in procedures to ensure the long term performance and durability of your engine NOTICE Failure to properly follow the engine break in procedures outlined in this manual can result in serious damage to the engine Avoid full throttle operation and other conditions that may place an excessive load on the engine during the break in period The more cautiously you treat your motorcycle during the br...

Page 78: ...lter change Performing break in maintenance at the required odometer reading helps ensure peak engine performance minimal exhaust emissions and maximum service life of the engine F FU UE EL LI IN NG G Always dismount the motorcycle and refuel on level ground with the sidestand down Review the fuel warnings Use only the recommended fuel See page 172 Hold the nozzle while filling Do not rest the wei...

Page 79: ... L S SY YS ST TE EM M If the motorcycle runs out of fuel prime the fuel system before attempting to restart the engine 1 Fill the fuel tank 2 Turn the power switch on 3 Move the engine stop run switch to the RUN position 4 Allow the fuel pump to run until it stops about 2 seconds 5 Move the engine stop run switch to the STOP position 6 Repeat steps 3 5 five times 7 Move the engine stop run switch ...

Page 80: ...ove 2500 RPM If starting a WARM engine DO NOT open the throttle while starting 8 If either the check engine indicator or the low oil pressure indicator or display remains on after the engine starts stop the engine immediately Refer to the low oil pressure indicator display information in the Low Oil Pressure Display section or the Indicator Lamps section NOTICE Operating an engine with a misfire o...

Page 81: ...ransmission Neutral is located between first and second gear Press downward on the toe lever to shift to a lower gear Lift upward on the toe lever to shift to a higher gear Release the clutch lever after each gear shift Shifting to neutral is easiest if the motorcycle is rolling slowly To shift from first gear to neutral gently lift the toe lever a half stroke TIP The transmission is in neutral if...

Page 82: ...shift to a higher gear accelerate smoothly to the recommended shift point See Recommended Shift Points chart With a quick motion simultaneously close the throttle completely and disengage the clutch Raise the toe shift lever until you feel it stop at the next gear Simultaneously release the clutch lever and open the throttle in one smooth motion TIP Within the recommended speed ranges see Recommen...

Page 83: ...B BR RA AK KI IN NG G Always allow sufficient stopping distance so that brakes can be applied gradually TIP Applying slightly more front brake than rear brake generally provides the best braking performance 1 To slow the motorcycle with the brakes close the throttle and apply the front and rear brakes evenly and gradually TIP If the anti lock brakes engage during a braking event the rider will fee...

Page 84: ...Stopping the engine with the transmission in gear while the motorcycle is moving could cause loss of rear wheel traction or engine and transmission damage which could cause loss of control and serious injury or death Always stop the engine after the motorcycle is fully stopped and the transmission is in neutral If the engine stops unexpectedly while the motorcycle is moving guide the motorcycle to...

Page 85: ...ed at least once since the engine was started for the cruise control to function S SE ET T S SP PE EE ED D 1 Press and release the center of the cruise control switch q The amber cruise control indicator will illuminate in the instrument cluster Cruise control is enabled but not set 2 Accelerate to the desired speed and press left on the cruise control switch to activate cruise control The green c...

Page 86: ...cle 5 Turn the power switch off and ensure the run stop switch on the right hand control is in the off position P PA AR RK KI IN NG G O ON N A A S SL LO OP PE E If parking on a slope is unavoidable park with the front wheel uphill from the rear wheel Place the transmission in first gear and position the motorcycle so that it is stable when it rests on the sidestand P PA AR RK KI IN NG G O ON N A A...

Page 87: ...afety Maintenance section Before beginning any maintenance procedure read the instructions for the entire procedure Always position the motorcycle on a firm level surface before performing service Make sure the motorcycle will not tip or fall while elevated or while on the sidestand See the Elevating the Vehicle section for details Hot engine and exhaust components can cause burns to skin and can ...

Page 88: ...ne performance for the entire service life of the engine Your dealer will change engine oil inspect all fluids and serviceable components ensure that all fasteners are tightened and make other adjustments as needed P PE ER RI IO OD DI IC C M MA AI IN NT TE EN NA AN NC CE E Inspect clean lubricate adjust and replace parts as necessary When inspection reveals the need for replacement parts use genui...

Page 89: ...vice California International 5 50 00 0 M MI IL LE E 8 80 00 0 K KM M S SE ER RV VI IC CE E ITEM REMARKS D Crankcase Ventilation System Inspect tighten clean adjust D Drive Belt Inspect tighten clean adjust Damper Cushion Drive Visual inspection for cracks or deformation is required whenever the rear wheel is removed Replace if damage is found D Engine Mount Fasteners Inspect tighten adjust XU Eng...

Page 90: ... as directed D Front Fork Oil Inspect D Front Forks and Front Axle Inspect adjust if necessary D Gear Shift Pedal Inspect adjust if necessary D Head Light Inspect adjust if necessary D Rear Brake Pedal Inspect adjust if necessary D Rear Shock Absorber Inspect adjust if necessary D Rear Wheel Alignment Inspect adjust if necessary Road Test Perform Road Test D Sidestand Lubricate with proper lubrica...

Page 91: ...nes Oil System Inspection Inspect clean adjust if necessary Battery Check terminals clean test D Brake Fluid Change every two years DOT 4 XU D Brake Pads Inspect pad wear replace if worn beyond service limit D Clutch Cable Freeplay Inspect adjust if necessary D Fasteners Inspect tighten if necessary D Front Brake Lever Inspect adjust if necessary lubricate with proper lubricant as directed D Front...

Page 92: ... clean D Crankcase Ventilation System Inspect tighten clean adjust Damper Cushion Drive Visual inspection for cracks or deformation is required whenever the rear wheel is removed Replace if damage is found D Drive Belt Inspect tighten clean adjust XU Engine Oil Filter Change Change oil and filter inspect used oil for contaminants E Evaporative Emission Control System Inspect clean E Exhaust System...

Page 93: ...ecified interval or every 2 years D Front Forks and Front Axle Inspect adjust if necessary D Gear Shift Pedal Inspect adjust if necessary D Rear Brake Pedal Inspect adjust if necessary D Rear Shock Absorber Inspect adjust if necessary D Rear Wheel Alignment Inspect adjust if necessary Road Test Perform Road Test D Sidestand Inspect adjust if necessary lubricate with proper lubricant as directed D ...

Page 94: ...ve Emission Control System Inspect clean E Exhaust System Inspect tighten adjust D Fuel System Inspect clean D Oil Lines Oil System Inspection Inspect clean adjust if necessary D E Spark Plugs Inspect torque to specification Battery Check terminals clean test D Brake Fluid Replace DOT 4 XU D Brake Pads Inspect pad wear replace if worn beyond service limit D Clutch Lever Lubricate with proper lubri...

Page 95: ...Road Test D Sidestand Lubricate with proper lubricant as directed D Steering Bearings Inspect D Suspension Linkage Rear Inspect D Swing Arm and Rear Axle Inspect D Tires Wheels Inspect tread depth sidewall cracking wear patterns 1 15 5 0 00 00 0 M MI IL LE E 2 24 4 0 00 00 0 K KM M S SE ER RV VI IC CE E ITEM REMARKS XU Air Filter Replace D Crankcase Ventilation System Inspect tighten clean adjust ...

Page 96: ...cessary D Clutch Cable Freeplay Inspect adjust if necessary D Control Cable Ends Inspect adjust if necessary D Fasteners Inspect tighten if necessary D Front Brake Lever Adjust if necessary lubricate with proper lubricant as directed D Front Fork Oil Replace D Front Forks and Front Axle Inspect adjust if necessary D Gear Shift Pedal Inspect adjust if necessary D Rear Brake Pedal Inspect adjust if ...

Page 97: ...is required whenever the rear wheel is removed Replace if damage is found D Drive Belt Inspect tighten clean adjust D Engine Compression Inspect correct if necessary XU Engine Oil Filter Change Change oil and filter inspect used oil for contaminants E Evaporative Emission Control System Inspect clean E Exhaust System Inspect tighten adjust D Fuel System Inspect clean Key Fob Battery Replace D Oil ...

Page 98: ...t Forks and Front Axle Inspect adjust if necessary D Gear Shift Pedal Inspect adjust if necessary D Gear Position Switch Inspect clean D Head Light Inspect adjust if necessary D Rear Brake Pedal Inspect adjust if necessary D Rear Shock Absorber Inspect adjust if necessary D Rear Wheel Alignment Inspect adjust if necessary Road Test Perform Road Test D Sidestand Lubricate with proper lubricant as d...

Page 99: ... clean E Exhaust System Inspect tighten adjust D Fuel System Inspect clean D Oil Lines Oil System Inspection Inspect clean adjust if necessary Battery Check terminals clean test D Brake Fluid Change every two years DOT 4 XU D Brake Pads Inspect pad wear replace if worn beyond service limit D Clutch Lever Inspect adjust if necessary D Clutch Cable Freeplay Inspect adjust if necessary D Control Cabl...

Page 100: ...ad depth sidewall cracking wear patterns 3 30 0 0 00 00 0 M MI IL LE E 4 48 8 0 00 00 0 K KM M S SE ER RV VI IC CE E ITEM REMARKS XU Air Filter Replace D Crankcase Ventilation System Inspect tighten clean adjust Damper Cushion Drive Visual inspection for cracks or deformation is required whenever the rear wheel is removed Replace if damage is found D Drive Belt Replace D Engine Compression Inspect...

Page 101: ...oper lubricant as directed D Fasteners Inspect tighten if necessary D Front Brake Lever Lubricate with proper lubricant as directed D Front Fork Oil Replace D Front Forks and Front Axle Inspect adjust if necessary D Gear Shift Pedal Inspect adjust if necessary D Gear Position Switch Inspect clean D Head Light Inspect adjust if necessary D Rear Brake Pedal Inspect adjust if necessary D Rear Shock A...

Page 102: ... wheel is removed Replace if damage is found D Drive Belt Inspect tighten clean adjust XU Engine Oil Filter Change Change oil and filter inspect used oil for contaminants E Evaporative Emission Control System Inspect clean E Exhaust System Inspect tighten adjust D Fuel System Inspect clean D Oil Lines Oil System Inspection Inspect clean adjust if necessary Battery Check terminals clean test D Brak...

Page 103: ...Inspect adjust if necessary Road Test Perform Road Test D Sidestand Lubricate with proper lubricant as directed D Steering Bearings Inspect D Suspension Linkage Rear Inspect D Swing Arm and Rear Axle Inspect D Tires Wheels Inspect tread depth sidewall cracking wear patterns 4 40 0 0 00 00 0 M MI IL LE E 6 64 4 0 00 00 0 K KM M S SE ER RV VI IC CE E ITEM REMARKS XU Air Filter Inspect clean D Crankc...

Page 104: ...n Battery Check terminals clean test D Brake Fluid Replace DOT 4 XU D Brake Pads Inspect pad wear replace if worn beyond service limit D Clutch Lever Lubricate with proper lubricant as directed D Clutch Cable Freeplay Inspect adjust if necessary D Control Cable Ends Lubricate with proper lubricant as directed D Fasteners Inspect tighten if necessary D Front Brake Lever Adjust if necessary lubricat...

Page 105: ... cracking wear patterns 4 45 5 0 00 00 0 M MI IL LE E 7 72 2 0 00 00 0 K KM M S SE ER RV VI IC CE E ITEM REMARKS XU Air Filter Replace D Crankcase Ventilation System Inspect tighten clean adjust Damper Cushion Drive Visual inspection for cracks or deformation is required whenever the rear wheel is removed Replace if damage is found D Drive Belt Inspect tighten clean adjust XU Engine Oil Filter Cha...

Page 106: ...necessary D Front Brake Lever Lubricate with proper lubricant as directed D Front Fork Oil Replace D Front Forks and Front Axle Inspect adjust if necessary D Gear Shift Pedal Inspect adjust if necessary D Rear Brake Pedal Inspect adjust if necessary D Rear Shock Absorber Inspect adjust if necessary D Rear Wheel Alignment Inspect adjust if necessary Road Test Perform Road Test D Sidestand Lubricate...

Page 107: ...nspect used oil for contaminants E Evaporative Emission Control System Inspect clean E Exhaust System Inspect tighten adjust D Fuel Filter Replacement Applies only to fuel pumps built before 11 10 2015 Fuel pumps built after 11 11 2015 do not have a replaceable fuel filter D Fuel System Inspect clean D Oil Lines Oil System Inspection Inspect clean adjust if necessary D E Spark Plugs Inspect torque...

Page 108: ...D Head Light Inspect adjust if necessary D Rear Brake Pedal Inspect adjust if necessary D Rear Shock Absorber Replace D Rear Wheel Alignment Inspect adjust if necessary Road Test Perform Road Test D Sidestand Lubricate with proper lubricant as directed D Steering Bearings Inspect D Suspension Linkage Rear Inspect D Swing Arm and Rear Axle Inspect D Tires Wheels Inspect tread depth sidewall crackin...

Page 109: ... when the engine is started If this occurs do not increase RPM above idle speed until the indicator turns off Operating above idle speed could result in damage to the engine 1 Change the oil and filter when the engine is warm If the engine is cold start the engine and allow it to run at idle for at least 5 minutes 2 Park the motorcycle with the sidestand down on a firm level surface If using a ser...

Page 110: ...l Do not add oil if oil level is between the ADD and FULL marks Overfilling can result in loss of engine performance and an oil saturated air filter Use suction device to remove excess oil if overfilled 15 To ensure the oil level is within the safe operating range re check the oil level as outlined in page 67 NOTICE After an oil change the low oil pressure indicator may illuminate when the engine ...

Page 111: ...ssembly 3 Remove the air filter r 4 Clean the filter sealing surface on the backing plate 5 Verify that the air box cover seal is properly seated in the groove around the outer edge of the air box backing plate 6 Position the air filter assembly against the air box backing plate 109 MAINTENANCE https www motorcycle manual com ...

Page 112: ...ket teeth with the soapy water Clean well in corner areas where road debris and belt dust can collect 3 Rinse the belt with clear water then dry thoroughly R RE EA AR R D DR RI IV VE E B BE EL LT T C CO ON ND DI IT TI IO ON N Inspect the rear drive belt at the intervals specified in the Periodic Maintenance Table on page 87 Replace the drive belt if it is cracked or has broken teeth No matter its ...

Page 113: ... External tooth cracks Replace belt Missing teeth Replace belt Chipping not serious OK to run but monitor condition Fuzzy edge cord OK to run but monitor condition WEAR ANALYSIS BELT CONDITION Hook wear Replace belt Stone damage Replace belt if damage is on edge Bevel wear outboard edge only OK to run but monitor condition 111 MAINTENANCE https www motorcycle manual com ...

Page 114: ...ine noise and damage the drive belt causing possible belt failure and loss of control of the motorcycle NOTE Marks q and w are used as a reference for initial wheel alignment Marks should be in roughly the same position on both left and right sides of wheel 1 Place the motorcycle in an upright position with the front wheel clamped in a wheel vise 2 Make note of adjuster locations q and w 3 Raise t...

Page 115: ...nsion 6 When belt tension is correct check and adjust final wheel alignment as follows B BE EL LT T A AL LI IG GN NM ME EN NT T WARNING A drive belt that is not properly aligned can cause drive line noise and damage the drive belt causing possible belt failure and loss of control of the motorcycle NOTE To minimize change in belt tension use LEFT SIDE adjuster only to make final adjustments to belt...

Page 116: ...own the center of the driven sprocket flange during forward wheel rotation NOTE It may be necessary to loosen the axle nut and tap the left end of the axle to ensure it moves forward when the adjuster is loosened The axle nut must be retightened to the ADJUSTMENT SPECIFICATION before proceeding 4 Rear wheel alignment is satisfactory when the drive belt remains centered on driven sprocket during fo...

Page 117: ...strip of tape q to the rear fender directly over the center of the rear axle 5 Using a suitable lift raise the motorcycle until the rear shock is completely extended 6 Measure the distance w in millimeters from the center of the rear axle to the bottom of the tape Record the results as measurement M1 7 Lower the motorcycle and remove the lift 8 Load the motorcycle with all intended cargo Wearing y...

Page 118: ...ir Pump and Gauge P N PV 48909 Follow the instructions on the following pages If the recommended air pump is not available use a gauge and a pressurized air source with a maximum line and gauge pressure of 150 PSI 1034 kPa After using the alternate gauge remove it quickly to minimize leakage Expect to lose up to 5 PSI 34 kPa with each pressure check Use only a dry air source such as a system with ...

Page 119: ... 350 52 110 375 67 119 400 82 127 425 98 136 450 114 145 475 130 N A 500 145 N A S SH HO OC CK K A AI IR R P PR RE ES SS SU UR RE E A AD DJ JU US ST TM ME EN NT T P PR RO OC CE ED DU UR RE E 1 Park the motorcycle with the sidestand down on a firm level surface Remove all riders and cargo 2 Remove the left side cover Remove the cap from the air fitting q 3 Determine the recommended rear shock air p...

Page 120: ... SP PE EC CT TI IO ON N 1 Sit in the operator s seat and slowly bounce the rear suspension a few times Make sure the suspension moves freely without binding Listen for abnormal noises 2 Elevate and support the motorcycle with the rear tire slightly off the floor See page 152 CAUTION Make sure the motorcycle is stable when elevated Injury may occur if the motorcycle tips or falls 3 Grasp the rear w...

Page 121: ...ects front suspension performance and internal component wear Replace fork oil at the recommended intervals Special tools are required to perform this procedure See the INDIAN MOTORCYCLE Service Manual or an authorized INDIAN MOTORCYCLE dealer can assist S ST TE EE ER RI IN NG G H HE EA AD D I IN NS SP PE EC CT TI IO ON N 1 Elevate and support the motorcycle with the front tire slightly off the fl...

Page 122: ...t restricted kinked cracked or otherwise damaged Replace any worn or damaged hoses E EV VA AP PO OR RA AT TI IV VE E E EM MI IS SS SI IO ON N C CO ON NT TR RO OL L S SY YS ST TE EM M C CA AL LI IF FO OR RN NI IA A A AN ND D I IN NT TE ER RN NA AT TI IO ON NA AL L M MO OD DE EL LS S 1 Inspect all evaporative emission control system hoses and connections Make sure all connections are tight and locke...

Page 123: ...nual or an authorized INDIAN MOTORCYCLE dealer can assist T TH HR RO OT TT TL LE E C CO ON NT TR RO OL L I IN NS SP PE EC CT TI IO ON N 1 With the engine OFF rotate the throttle control grip fully open and then release it It should rotate smoothly from the rest position to the completely open position It should return to the rest position quickly when released 2 Service the throttle system if thro...

Page 124: ...k nut securely 5 Verify that the safety switch activates properly The engine should not start in gear with the clutch lever released Never test the clutch safety switch by attempting to start the motorcycle in gear unless the rear wheel is raised off the ground TIP The starter interlock switch is dependent on the clutch lever freeplay being set correctly to ensure activation of the clutch safety s...

Page 125: ...uting and smooth movement Inspect for damage to the external casing and inspect exposed cable wire for fraying kinks or corrosion Replace any damaged sticky or sluggish cable 1 Disconnect the cable at the clutch lever and at the primary cover 2 Lubricate the barrel ends with all purpose grease 3 Reconnect the cable and adjust freeplay as needed B BR RA AK KE E H HO OS SE ES S C CO ON NN NE EC CT T...

Page 126: ...l NOTICE Brake fluid will damage painted surfaces and plastic parts Always clean spilled brake fluid immediately with water and a mild detergent R RE EA AR R B BR RA AK KE E F FL LU UI ID D Change the brake fluid at the intervals recommended in the Periodic Maintenance Chart on page 87 Always add brake fluid from a new unopened container Always use the recommended fluid See page 172 1 Position the...

Page 127: ...igns of brake fluid leaks around hoses fittings reservoir and brake calipers F FR RO ON NT T B BR RA AK KE E L LE EV VE ER R 1 Lubricate the pivot pin q and brake lever hinge points at the intervals recommended in the Periodic Maintenance Table Also lubricate any time binding is evident Use all purpose grease 2 Inspect brake pads as outlined on page 127 TORQUE Pivot Pin 4 9 ft lbs 6 6 Nm 125 MAINT...

Page 128: ...iner and the area around the reservoir cover with a clean cloth 2 If the fluid level is low inspect brake pads as outlined on page 127 If pads are not worn beyond the service limit inspect the brake system for leaks 3 To add fluid remove the reservoir cover screws Remove the cover and diaphragm 4 The fluid level should be above the minimum indicator mark q in the sight glass w Add brake fluid as n...

Page 129: ...contact painted or plastic parts Read all precautions on the label B BR RA AK KE E P PA AD DS S Inspect each front brake pad on both sides of the front disc Inspect each rear brake pad on both sides of the rear disc Replace brake pads when the thinnest point of the friction material w has worn to 1 0 mm Please see your dealer for this service TIP After replacing pads allow up to 250 miles 500 km o...

Page 130: ...the protective caliper covers w Remove the covers 2 Use an inspection mirror positioned at the front side of the caliper to view the friction material 3 Reinstall the caliper covers if equipped TORQUE Acorn Nuts q q 18 ft lbs 24 Nm Caliper Cover Screw w w 84 in lbs 9 5 Nm R RE EA AR R B BR RA AK KE E P PA AD D I IN NS SP PE EC CT TI IO ON N 1 Position the motorcycle on the sidestand with the handl...

Page 131: ...broken or missing spokes if equipped To identify loose spokes grasp each spoke and try to move it side to side or up and down All spokes should be equally tight and have the same amount of flex Tighten loose spokes and replace bent broken or missing spokes see an authorized dealer WARNING Spokes adjusted or replaced improperly could distort the wheel make the motorcycle difficult to handle and cau...

Page 132: ...t in a tire failure Always use the correct size and type of tires specified by INDIAN MOTORCYCLE for your vehicle Always maintain proper tire pressure as recommended in the rider s manual and on safety labels T TI IR RE E R RE EP PL LA AC CE EM ME EN NT T NOTICE On models equipped with a TPMS the sensors are located 180 from the valve stem Use caution when servicing tires To avoid damaging a senso...

Page 133: ...circumference and become visible at a tread depth of approximately 1 16 inch 1 6 mm The tread wear indicators appear as a solid band across the tread You may also use a depth gauge or an accurate ruler to measure the depth of the center tire tread on both front and rear tires T TI IR RE E P PR RE ES SS SU UR RE E Always check and adjust tire pressure when tires are cold Do not adjust tire pressure...

Page 134: ... 36 psi 248 kPa Rear 180 65 B16 81H Dunlop American Elite 40 psi 276 kPa 40 psi 276 kPa Black Tires CHIEF DARK HORSE SPRINGFIELD Front 130 80 B17 65H Dunlop American Elite 36 psi 248 kPa 36 psi 248 kPa Rear 180 60 R16 80H Dunlop Elite 3 41 psi 283 kPa 41 psi 283 kPa Black Tires SPRINGFIELD DARK HORSE CHIEFTAIN CHIEFTAIN DARK HORSE CHIEFTAIN LIMITED ROADMASTER DARK HORSE JACK DANIEL S LIMITED EDITI...

Page 135: ...t fender and fuel tank prior to beginning the following procedure Use care when removing the nacelle so the chrome does not get scratched CAUTION During disassembly pay close attention to harness routing and connector orientation Always route electrical wiring the same way as it was removed to avoid damaging wires and connectors 1 Remove windshield assembly if equipped 2 Remove two fasteners q at ...

Page 136: ...urn signal assembly into position and install the four fasteners finger tight NOTICE Verify that the rubber grommets securing the auxiliary light turn signal harness have been slid into place 11 Install the two fasteners q located at the top of the nacelle and torque to specification TORQUE Upper Nacelle Fasteners 36 in lbs 4 Nm 12 Torque the auxiliary light bar bracket fasteners to specification ...

Page 137: ...8E Spark Plug Gap 034 inch 9 mm Spark Plug Torque 12 ft lbs 16 3 Nm 1 Make sure the engine has cooled to room temperature 2 Turn the power switch off 3 Pull upward on the spark plug boots not the wires to remove the boots 4 To prevent debris from entering the spark plug holes use compressed air to clean the area around the plugs before removing them Tool 12 mm plug socket CAUTION Wear eye and face...

Page 138: ... Align each dart with the appropriate grommet and press inward firmly to secure each dart S SE EA AT T R RE EM MO OV VA AL L Remove the seat to access the battery 1 Remove the left side cover to access the tool kit 2 Locate the seat mount brackets under the edge of the driver s seat Remove the seat mount bolt q from each side of the seat 3 Remove the rear bracket bolt w washer and nylon grommet fr...

Page 139: ...ackets to contact the rear fender S SE EA AT T I IN NS ST TA AL LL LA AT TI IO ON N 1 Position the seat by inserting the seat mounting tab from rear to front into the mount on the top of the frame 2 Rotate the rear of the seat downward and position the side mount seat brackets onto the frame Do not allow the seat mount brackets to contact the rear fender 3 On each side thread the seat mount bolt t...

Page 140: ...nylon grommet Thread the rear bracket bolt and washer through the bracket and nylon grommet Torque the bolt to specification TORQUE 96 in lbs 10 8 Nm 6 Reconnect the trunk harness to the main harness 7 Reinstall the trunk H HE EA AD DL LI IG GH HT T A AI IM M I IN NS SP PE EC CT TI IO ON N Adjust headlight aim when there is a change in load rider cargo accessories etc or after suspension adjustmen...

Page 141: ...t preload is set to specification 3 Move the motorcycle to a clear area with a level floor and dim lighting and place it so the top front edge of the headlight housing is 25 ft 7 6 m from the wall 4 With the rider and passenger if applicable on board bring the motorcycle to a fully upright position Center the handlebars in a straight ahead position 5 Start the engine and switch the headlight on to...

Page 142: ...st be replaced See your authorized INDIAN MOTORCYCLE dealer A AP PP PL LI IE ES S T TO O C CH HI IE EF F M MO OD DE EL LS S S SP PR RI IN NG GF FI IE EL LD D 1 Remove the six bolts securing the front nacelle headlight shroud Pull this piece forward to access the headlight 2 Remove the sealing boot Press the looped end of the wire bulb retainer clip and swing the end toward the center of the bulb t...

Page 143: ...EF F T TA AI IN N M MO OD DE EL LS S 1 Remove the two bolts securing the front trim bezel to the fairing Pull this piece forward to access the headlight 2 Remove the four screws q securing the headlamp retaining ring w Remove the retaining ring Tool Phillips screwdriver or universal tool 3 Remove the headlight assembly from the headlight carrier 141 MAINTENANCE https www motorcycle manual com ...

Page 144: ...rier being sure to index the assembly properly 9 Reinstall the retaining ring with the four screws TORQUE 12 in lbs 1 4 Nm 10 Reinstall the front trim bezel and bolts TORQUE 36 in lbs 4 Nm H HE EA AD DL LI IG GH HT T L LA AM MP P R RE EP PL LA AC CE EM ME EN NT T R RO OA AD DM MA AS ST TE ER R The LED headlight is not serviceable If the headlight becomes damaged or inoperable the entire headlight ...

Page 145: ... batteries KEEP OUT OF REACH OF CHILDREN K KE EY Y F FO OB B B BA AT TT TE ER RY Y L LI IF FE E Key fob battery life is approximately 1 2 years depending on fob type and usage patterns Battery changes recommended yearly Multi Function Two Button Key Fob battery life will decrease with frequent use of the LOCK UNLOCK buttons Low Battery Indicators Decreased fob authentication range Horn honks 5 sec...

Page 146: ...lear of the terminal Tool 10 mm wrench 3 Remove the fastener securing the battery cover to the frame crossmember 4 Lift the cover with the attached Vehicle Control Module VCM in place folding the wires toward the fuel tank Tool 5 mm hex key wrench NOTICE Do not allow the VCM to touch the battery terminals or it will damage the VCM instantly 5 Remove the rubber cover from the positive battery cable...

Page 147: ... the battery leads when installing the battery Reverse power applied to the ECU will damage it instantly 1 Inspect the battery box and cover for damage Be sure pads are in good condition and properly located 2 Make sure cable ends and battery terminals are clean Apply a light film of dielectric grease to the terminal bold threads 3 Carefully position the battery into the battery box with the negat...

Page 148: ...an be purchased through your authorized INDIAN MOTORCYCLE dealer 1 Following the charger manufacturer s instructions use a battery charger designed for use with 12 volt batteries The charger should have a maximum charging rate of 1 8 amps Charge the battery for approximately 10 hours at a rate of 1 8 amps If you use a taper or trickle charger it will take longer to charge the battery 2 After charg...

Page 149: ...EC CO OM MM ME EN ND DA AT TI IO ON NS S L LO OW W C CH HA AR RG GE E The nominal voltage for an Indian Motorcycle battery is 12 8 Volts when fully charged The battery will self discharge when disconnected from a vehicle and will discharge at a faster rate when connected If the battery voltage falls below 12 5V it should be charged immediately using the recommended battery charger Batteries which ...

Page 150: ...egative 4 Proceed with charging both batteries to full capacity Listed in the table below are the approximate charging times for deeply discharged batteries Always use the recommended automatic battery charger and wait for the charger to complete the charge cycle before disconnecting it The recommended automatic charger will indicate when the battery is fully charged on its display A AG GM M B BA ...

Page 151: ...elp maximize battery life Wash terminals with a solution of one tablespoon baking soda and one cup water Rinse well with tap water and dry off with clean shop towels Coat the terminals with dielectric grease or petroleum jelly 4 Battery connections should be tightened to the correct torque during installation This will reduce voltage drop and ensure a reliable connection between the regulator rect...

Page 152: ...for your model and follow the instructions provided DO use the accessory power jack provided if equipped If it is necessary to provide power to an item that does not use one of the previously mentioned power jacks connect to the load side of the main circuit breaker and connect the ground wire to the engine ground at the front left side of the crankcase near the circuit breaker On DARK HORSE model...

Page 153: ...U UR RI IT TY Y S SY YS ST TE EM M P PI IN N To change your PIN you must have either the key fob or your existing valid PIN available to gain access to the security system If the key fob is not detected or is not available and you cannot remember your PIN please see your INDIAN MOTORCYCLE dealer Please read the entire procedure before beginning 1 Turn the power switch on Do NOT start the engine Th...

Page 154: ... YS ST TE EM M I IN NS SP PE EC CT TI IO ON N Check the exhaust system for stains from leaking exhaust gasses Replace damaged or leaking exhaust gaskets Check all exhaust system fasteners Tighten loose clamps and fasteners Do not overtighten See the INDIAN MOTORCYCLE Service Manual or an authorized INDIAN MOTORCYCLE dealer can assist E EL LE EV VA AT TI IN NG G T TH HE E M MO OT TO OR RC CY YC CL ...

Page 155: ... authorized INDIAN MOTORCYCLE dealer can assist 2 Always replace stripped damaged or broken fasteners before riding Use genuine INDIAN MOTORCYCLE fasteners of equal size and strength F FA AS ST TE EN NE ER R T TO OR RQ QU UE ES S Some procedures and fastener torques are not listed in this manual See the INDIAN MOTORCYCLE Service Manual or an authorized INDIAN MOTORCYCLE dealer can assist 153 MAINT...

Page 156: ...e Too Low Fully charge the battery Spark Plug s Fouled Inspect spark plugs Spark Plug Wire s Disconnected or Loose Be sure spark plug wires are securely fastened Low Compression Please see your dealer for an engine compression test S ST TA AR RT TE ER R M MO OT TO OR R C CL LI IC CK KS S D DO OE ES S N NO OT T T TU UR RN N O OR R T TU UR RN NS S S SL LO OW WL LY Y POSSIBLE CAUSE POSSIBLE REMEDY AC...

Page 157: ...ncorrect Or Wrong Type Inspect level and quality of oil Loose Broken Shorted Ignition Coil Wires Inspect coil primary wires Please see your dealer Air Intake Restricted Inspect air filter Intake Leaks Inspect air box throttle body and intake boot joints S SH HI IF FT TI IN NG G D DI IF FF FI IC CU UL LT TI IE ES S O OR R H HA AR RD D T TO O F FI IN ND D N NE EU UT TR RA AL L POSSIBLE CAUSE POSSIBL...

Page 158: ...not return after these inspections POSSIBLE CAUSE POSSIBLE REMEDY ACTION Dust Dirt On Brake Disc s Clean disc Worn Pads Or Disc Brake Disc Damage Inspect pads Brake Fluid Level Low Or Fluid Contaminated Inspect fluid level fluid condition A AN NT TI I L LO OC CK K B BR RA AK KE E L LI IG GH HT T R RE EM MA AI IN NS S I IL LL LU UM MI IN NA AT TE ED D O OR R I IL LL LU UM MI IN NA AT TE ES S I IN N...

Page 159: ...to your cleaning and detailing questions please see your INDIAN MOTORCYCLE dealer W WA AS SH HI IN NG G T TH HE E M MO OT TO OR RC CY YC CL LE E NOTICE Do not use pressurized water to wash the motorcycle Water may seep in and deteriorate wheel bearings brake caliper assemblies brake master cylinders electrical connectors steering head bearings and transmission seals Do not direct any water stream ...

Page 160: ...d NOTICE Never use a polishing buffing wax or any sponge that has an abrasive surface when cleaning a matte finish These products will buff the matte surface of the finish and result in a glossy finish Never clean matte finishes with a pressure washer as this will further imbed contaminants into the clear coat and may damage labels and decals G GL LO OS SS S C CL LE EA AR R C CO OA AT T F FI IN NI...

Page 161: ...RE E L LE EA AT TH HE ER R F FA AC CT TS S Leather is a natural product and will exhibit qualities inherent in a natural material Fading wrinkles grain changes creases and small marks are assurance that this material is not man made As the product is used each leather product will exhibit tarnish from use Regular care will help keep premium leather products looking their best E EX XP PO OS SU UR R...

Page 162: ...ack of care may cause non warrantable damage to both natural and black leather L LE EA AT TH HE ER R C CA AR RE E D DR RE ES SS SI IN NG G A AP PP PL LI IC CA AT TI IO ON N Apply Leather Care Dressing as part of a regular maintenance regime such as polishing chrome and washing painted surfaces Apply this treatment at least one time per month Apply more often if the motorcycle is regularly exposed ...

Page 163: ...eather care dressing should be applied at least once per month more often in extreme conditions to maintain the desired finish Apply leather care dressing as part of a regular exterior maintenance plan e g polishing chrome and washing painted surfaces Q Q H HO OW W M MA AN NY Y A AP PP PL LI IC CA AT TI IO ON NS S C CA AN N I I G GE ET T O OU UT T O OF F O ON NE E T TA AN N L LE EA AT TH HE ER R R...

Page 164: ...zer throughout the fuel system T TI IR RE E I IN NF FL LA AT TI IO ON N Inflate the tires to normal pressure See page 131 E EN NG GI IN NE E P PR RO OT TE EC CT TI IO ON N Change the engine oil B BA AT TT TE ER RY Y C CA AR RE E 1 Remove the battery See page 144 2 Clean the battery terminals first with a wire brush to remove any loose deposits 3 Wash the posts and the ends of the battery cables wi...

Page 165: ...ver made from a durable breathable material designed for storage Covering the motorcycle helps protect it from dust and other airborne materials The cover must be of a breathable material to prevent moisture from building up on the motorcycle which can cause oxidation of metal surfaces R RE EM MO OV VA AL L F FR RO OM M S ST TO OR RA AG GE E 1 Install a fully charged battery 2 Check the oil level ...

Page 166: ...164 https www motorcycle manual com ...

Page 167: ...9 4 in 1000 mm 39 4 in 1000 mm 39 4 in 1000 mm 39 4 in 1000 mm 39 4 in 1000 mm Overall Height 46 3 in 1176 mm Dark Horse 58 7 in 1491 mm Vintage 56 8 in 1442 mm 49 6 in 1261 mm Dark Horse 54 6 in 1388 mm Limited 54 6 in 1388 mm 58 7 in 1491 mm Seat Height 26 in 660 mm 26 in 660 mm 26 5 in 673 mm 26 in 660 mm 26 5 in 673 mm 26 in 660 mm Dark Horse Wheelbase 67 in 1701 mm 67 in 1701 mm 65 7 in 1668 ...

Page 168: ...g Limited 830 lbs 376 kg Chieftain Dark Horse 830 lbs 376 kg Roadmaster 926 lbs 420 kg Dark Horse 900 lbs 408 kg Gross Vehicle Weight Rating GVWR Dark Horse 1385 lbs 628 kg Vintage 1260 lbs 573 kg 1385 lbs 628 kg 1385 lbs 628 kg 1385 lbs 628 kg 1385 lbs 630 kg Gross Axle Weight Rating GAWR Dark Horse Front 500 lbs 227 kg Rear 885 lbs 401 kg Vintage Front 485 lbs 220 kg Rear 775 lbs 352 kg Front 50...

Page 169: ...ation V Twin Displacement 111 cu in 1811 cc Cooling System Air Cooled CHIEF SPRINGFIELD Air Oil Cooler CHIEFTAIN CHIEFTAIN CLASSIC Compression Ratio 9 5 1 Valve Train 2 Valves Per Cylinder Hydraulic Lifters Bore and Stroke 3 976 x 4 449 101mm x 113mm Fuel System Throttle Body Bore Closed Loop Fuel Injection 54 mm Exhaust System 1 into 2 with Catalytic Converter Split Dual Exhaust with Cross over R...

Page 170: ...S LIMITED EDITION Air Oil Cooler CHIEFTAIN CHIEFTAIN DARK HORSE CHIEFTAIN LIMITED ROADMASTER DARK HORSE ROADMASTER Compression Ratio 11 0 1 Valve Train 2 Valves Per Cylinder Hydraulic Lifters Bore and Stroke 4 063 x 4 449 103 2 mm x 113 mm Fuel System Throttle Body Bore Closed Loop Fuel Injection 54 mm Exhaust System 1 into 2 with Catalytic Converter Split Dual Exhaust with Cross over Rev Limit 54...

Page 171: ...t 1st Gear Ratio 2 733 1 2nd Gear Ratio 1 864 1 3rd Gear Ratio 1 385 1 4th Gear Ratio 1 103 1 5th Gear Ratio 0 943 1 6th Gear Ratio 0 811 1 Gear Shift Pattern 1 Down 5 Up Final Drive Type Belt Drive 152 Tooth Transmission 30 Tooth Rear Wheel 66 Tooth Ratio 2 2 1 Overall Gear Ratio 1st Gear 9 403 1 2nd Gear 6 411 1 3rd Gear 4 763 1 4th Gear 3 796 1 5th Gear 3 243 1 6th Gear 2 789 1 169 SPECIFICATIO...

Page 172: ...intage 3 5 in x 19 in Cast Aluminum Dark Horse 3 5 in x 17 in Cast Aluminum 3 5 in x 19 in Cast Aluminum 3 5 in x 16 in Cast Aluminum Rear Wheel Size Type 5 in x 16 in Cast Aluminum 5 in x 16 in Spoked Vintage 5 in x 16 in Cast Aluminum 5 in x 16 in Cast Aluminum 5 in x 16 in Cast Aluminum Front Tire Type Size 130 90 B16 73H Dunlop Elite 130 90 B16 67H American Elite Vintage 130 60B19 61H Dunlop A...

Page 173: ...el s Limited Edition Roadmaster Non Serviceable LED Auxiliary Light Chief Vintage Springfield Chief Dark Horse Chieftain H8 35W Chieftain Limited Chieftain Dark Horse Chieftain Classic Roadmaster Dark Horse Roadmaster Jack Daniel s Limited Edition Non Serviceable LED Tail Brake Light Non Serviceable LED Turn Signal Non Serviceable LED License Plate Non Serviceable LED Front Fender Light Non Servic...

Page 174: ...recommend the use of INDIAN MOTORCYCLE Premium Synthetic Blend 20W 40 Engine Oil for your motorcycle This oil is formulated with synthetic based oil and premium engine additive which have physical properties that meet API SM and ILSAC GF 4 specifications Do not blend oil additives with engine oil If oil must be added in an emergency and the recommended oil is not available choose only a high quali...

Page 175: ... INDIAN MOTORCYCLE within ten days of purchase Upon receipt of this registration INDIAN MOTORCYCLE will record the registration for warranty No verification of registration will be sent to the purchaser as the copy of the Warranty Registration Form will be your proof of warranty coverage If you have not signed the original registration and received the customer copy please contact your dealer imme...

Page 176: ... or other foreign substance ingestion contamination improper maintenance modified components use of aftermarket or unapproved components accessories or attachments unauthorized repairs or repairs made after the warranty period expires or by an unauthorized repair center This warranty excludes damages or failures caused by abuse accident fire or any other cause other than a defect in materials or w...

Page 177: ...CONSEQUENTAL INCIDENTAL AND SPECIAL DAMAGES IS INDEPENDENT FROM AND SHALL SURVIVE ANY FINDING THAT THE EXCLUSIVE REMEDY FAILED OF ITS ESSENTIAL PURPOSE THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE IS EXCLUDED FROM THIS LIMITED WARRANTY ALL OTHER IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANTABILITY ARE LIMITED IN DURATION TO THE ABOVE one year WARRANTY...

Page 178: ...e to contact INDIAN MOTORCYCLE Customer Assistance and the customs department of the destination country before you move Vehicle importation rules vary considerably from country to country You may be required to present documentation of your move to INDIAN MOTORCYCLE in order to continue your warranty coverage You may also be required to obtain documentation from INDIAN MOTORCYCLE in order to regi...

Page 179: ...e of the country where it was purchased and you have not followed the procedure set above your vehicle will no longer be eligible for warranty or service bulletin coverage of any kind other than safety bulletins Vehicles registered to Government officials or military personnel on assignment outside of the country where the vehicle was purchased will continue to be covered by the Limited Warranty P...

Page 180: ... exhaust gasses Removal or puncturing of any part of the intake system Lack of proper maintenance Replacing any moving part of the vehicle or parts of the exhaust system or intake system with parts other than those specified by the manufacturer This product should be checked for repair or replacement if the motorcycle noise has increased significantly through use Otherwise the owner may become sub...

Page 181: ...the fuel injection system the ignition system catalytic converter and engine computer Also included may be hoses belts connectors and other emission related assemblies Where a warrantable condition exists INDIAN MOTORCYCLE will repair your motorcycle at no cost to you including diagnosis parts and labor M MA AN NU UF FA AC CT TU UR RE ER R S S W WA AR RR RA AN NT TY Y C CO OV VE ER RA AG GE E Clas...

Page 182: ...adlight taillight and stoplight and is street legal A is designed built and equipped so as to conform at the time of initial retail purchases with all applicable regulations of the United States Environmental Protection Agency and the California Air Resources Board and B is free from defects in material and workmanship which cause such motorcycle to fail to conform with applicable regulations of t...

Page 183: ...rts and certain models may contain functionally equivalent parts In the State of California only Emission Control System emergency repairs as provided for in the California Administrative Code may be performed by other than an authorized INDIAN MOTORCYCLE dealer An emergency situation occurs when an authorized INDIAN MOTORCYCLE dealer is not reasonably available a part is not available within 30 d...

Page 184: ...d Use of replacement parts or accessories not conforming to INDIAN MOTORCYCLE specifications which adversely affect performance and or Use in competitive racing or related events B Inspections replacement of parts and other services and adjustments necessary for required maintenance C Any motorcycle on which the odometer mileage has been changed so that actual mileage cannot be readily determined ...

Page 185: ... LIMITATION OF ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU B NO EXPRESS EMISSION CONTROL SYSTEM WARRANTY IS GIVEN BY INDIAN MOTORCYCLE EXCEPT AS SPECIFICALLY SET FORTH HEREIN ANY EMISSION CONTROL SYSTEM WARRANTY IMPLIED BY LAW INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IS LIMITED TO THE EXPRESS EMISSION CONTROL SYSTEM WAR...

Page 186: ...uivalent in performance and durability may be used in the performance of any maintenance or repairs However INDIAN MOTORCYCLE is not liable for these parts The owner is responsible for the performance of all required maintenance Such maintenance may be performed at a service establishment or by any individual The warranty period begins on the date the motorcycle is delivered to an ultimate purchas...

Page 187: ...M MA AI IN NT TE EN NA AN NC CE E L LO OG G M MA AI IN NT TE EN NA AN NC CE E L LO OG G MAINTENANCE PERFORMED MILES KM NOTES PERFORMED BY 185 MAINTENANCE LOG https www motorcycle manual com ...

Page 188: ...186 https www motorcycle manual com ...

Page 189: ...ction Cleaning 127 Brake Fluid 172 Brake Fluid Precautions 124 Brake Hoses Connections 123 Brake Light Replacement 142 Brake Pads 127 Brakes 59 Front Brake Lever 60 Rear Brake Pedal 61 Braking 81 Break In Maintenance 86 C Capacities 167 Carrying a Passenger 12 Carrying Cargo 12 Changing Your Security System PIN 151 Chassis 170 Clean and Protect the Motorcycle 162 Cleaning Products 157 Clock 36 Clu...

Page 190: ... Safety 15 Fuel Cap 62 Fuel Filter 108 Fuel Level Chief Classic Dark Horse 75 Fuel Range 36 Fuel Recommendation 172 Fuel Stabilizer 162 Fuel System Components 121 Fueling 76 Fuse Replacement 149 G Gear Position 36 Gear Shift Lever 51 Gloss Clear Coat Finish Care 158 Gross Vehicle Weight Rating 17 GVWR 17 H Hand Grip Heater Switch 30 Handlebar Position 133 Headlight Aim Inspection 138 Headlight Aim...

Page 191: ...id Level 69 Front Brake Lever Inspection 70 Front Suspension 72 Fuel Level 74 General Inspections 66 Mechanical Clutch 72 Rear Brake Fluid Level 70 Rear Brake Pedal Inspection 70 Rear Drive Belt 73 Rear Suspension 73 Sidestand 71 Steering 73 Throttle 71 Tire Condition 69 Tire Pressure 68 Tire Tread Depth 69 Tires 68 Priming the Fuel System 77 Protective Apparel 12 R Rear Brake Fluid 124 Rear Brake...

Page 192: ...ation 161 Storage Park and Cover 163 Suspension Inspection 119 Swing Arm Rear Axle Inspection 118 Switches 22 23 25 26 28 31 Hazard Switch 26 Power Switch 26 T Tachometer 35 Taillight Replacement 142 Temperature 36 Throttle Control Grip 49 Throttle Control Inspection 121 Tire Condition 131 Tire Inflation 162 Tire Pressure 131 Tire Pressure Chart 132 Tire Pressure Monitoring System 51 Tire Replacem...

Page 193: ...https www motorcycle manual com ...

Page 194: ...nearest dealer visit www indianmotorcycle com Part No 9930566 Rev 03 Printed in USA Indian Motorcycle Company 2100 Highway 55 Medina MN 55340 Phone 1 877 204 3697 French 1 800 268 6334 https www motorcycle manual com ...