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Pre-Operation (continued)

Part

Description

A

AUTO/OFF Switch: 

Turn this switch in the “AUTO ( I )” position to provide automatic power to the 

pressure switch and “OFF ( O )” to remove power at the end of each use.

B

Safety Valve: (not shown) 

If the pressure switch does not shut off the air compressor at its “cut-out” 

pressure setting, the safety valve will protect against high pressure by “popping out” at its factory set 
pressure (slightly higher than the pressure switch “cut-out” setting).

C

Tank Pressure Gauge: 

 The tank pressure gauge indicates the reserve air pressure in the tank. 

D

Air Compressor Pump: 

 Compresses air into the air tank. Working air is not available until the 

compressor has raised the air tank pressure above that required at the air outlet.

E

Drain Valve

: The drain valve is located at the base of the air tank and is used to drain condensation at 

the end of each use.

F

Check Valve: 

 When the air compressor is operating, the check valve is “open”, allowing compressed 

air to enter the air tank.  When the air compressor reaches “cut-out” pressure, the check valve “closes”, 
allowing air pressure to remain inside the air tank.

G

Thermal Overload Reset: (not shown)  This motor has an automatic thermal overload protector

. If 

the motor overheats for any reason, the overload protector will shut off the motor.  The motor must be 
allowed to cool down before restarting.  To restart:

1.  Place the AUTO/OFF switch in the “OFF” ( O ) position and unplug the machine from its power source.
2.  Allow the motor to cool.

3.  Place the AUTO/OFF switch in the “AUTO” ( I ) position to restart the motor.

H

Regulator: 

Allows the user to adjust the pressure coming out of the tank to match what is needed for the 

task.

I

Pressure Regulator Gauge:

 Gauge that indicates the amount of pressure that the regulator is providing 

to the tool.

J

Quick Connect: 

Fitting that is designed to accept a hose that allows pressure to be released for tool 

usage.

SYSTEM COMPONENTS

E

D

F

H

J

A

C

I

Summary of Contents for C042I

Page 1: ...AL 4 GALLON PORTABLE AIR COMPRESSOR Questions problems missing parts Before returning to the store call Customer Service 8 a m 6 p m EST Monday Friday PRODUCT SERVICE 888 895 4549 industrialaircontrac...

Page 2: ...rate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes Keep bystanders children and visitors...

Page 3: ...ower tool Do not use the tool while tired or under the influence of drugs alcohol or medication WARNING Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing and gloves away...

Page 4: ...er direct a jet of compressed air toward people or animals Protect your lungs Wear a face or dust mask if the operation is dusty Do not use this air compressor to spray chemicals Your lungs can be dam...

Page 5: ...will not get caught on lumber tools or other obstructions while you are working with a power tool Failure to do so can result in serious personal injury WARNING Check extension cords before each use I...

Page 6: ...grounding plug The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances WARNING Improper installation of the grounding plug may...

Page 7: ...or industrial applications Rental applications render this warranty null and void Labor service calls and travel charges are not covered after the first year of ownership on stationary compressors com...

Page 8: ...time 75 seconds Lubrication Oil lubricated Input 120V 60 Hz Single phase AC only 14 0 Amps Minimum branch circuit requirement 15 A Fuse type Time delay Net weight 66 lbs DUTY CYCLE This air compressor...

Page 9: ...ed to drain condensation at the end of each use F Check Valve When the air compressor is operating the check valve is open allowing compressed air to enter the air tank When the air compressor reaches...

Page 10: ...flow of air Locate the air compressor as close to the main power supply as possible to avoid using long lengths of electrical wiring The air filter must be kept clear of obstructions which could reduc...

Page 11: ...s not recommended for use with this product Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury WARNING Do not attach th...

Page 12: ...lting Inflator Brad Nailer Stapler Framing Roofing Nailer Impact Wrench Heavy Duty 1 2 in and 3 4 in Impact Wrench Air Ratchet Recommended Tool Use Tool Cutting Drilling Surface Prep Painting HVLP Pai...

Page 13: ...essure must never exceed the maximum pressure rating CAUTION Risk of unsafe operation Compressed air from the unit may contain wa ter condensation and oil mist Do not spray un fil tered air at an item...

Page 14: ...e to heed this warning could result in death or serious personal injury The safety valve automatically releases air when the receiver pressure exceeds the preset maximum Check the valve before each da...

Page 15: ...injury NOTE Always use the minimum amount of air flow with the pressure regulator knob Using a higher pressure than needed will drain air from the tank more rapidly and cause the unit to cycle on mor...

Page 16: ...coolers dryers This condensate contains lubricating oil and or substances which may be regulated and must be disposed of in accordance with local state and federal laws and regulations NOTE If the dra...

Page 17: ...removed and cleaned Turn the air compressor OFF O Unplug the air compressor Unsnap the air filter cover 1 to remove Remove the air filter 2 from the air filter housing 3 Blow compressed air through t...

Page 18: ...of the oil to drain Reattach the sight glass 5 Torque the sight glass 10 12 in lbs when re assembling Be sure the gasket is between the sight glass and the pump crankcase Refill the compressor pump w...

Page 19: ...f pressure Release the air from the tank until the compressor restarts automatically The motor hums while running slowly or it does not run at all There is low voltage from the power source Call an el...

Page 20: ...e or open Tighten the drain valve The check valve is leaking Bring the compressor to a service center There is excessive moisture in the discharge air There is excessive water in the air tank Drain th...

Page 21: ...21 industrialaircontractor com Please contact 1 888 895 4549 for further assistance Service Parts C042I AIR COMPRESSOR...

Page 22: ...14 O ring Oil Fill Cap 1 2 4 15 Cover Crankcase 1 E108530 4 16 Baffle Crankcase 1 1 4 17 Assembly Piston 1 E107755 4 18 Eccentric 1 E107962 4 19 Screw SHC M8 X 1 25 X 25 mm 1 4 20 Crankcase 1 4 21 Sc...

Page 23: ...M6 X 1 0 Nylon Insert 4 9 40 Base Air Filter 1 5 41 Element Air Filter 1 5 42 Cover Air Filter 1 5 43 Screw SHC M5 X 0 8 X 12 mm 4 44 Shroud 1 E107879 45 Tube 3 8 in Copper Outlet 1 6 46 Nut 3 8 in C...

Page 24: ...35 E109763 5 Kit Air Filter 40 42 E100435 6 Kit 3 8 in Copper Outlet Tube 45 47 E109154 7 Kit 3 8 in Copper Pressure Relief Tube 49 51 E109155 8 Kit Pump Isolator 4 Pack 38 E109156 9 Kit Pump Mountin...

Page 25: ...issing parts Before returning to the store call Customer Service 8 a m 6 p m EST Monday Friday PRODUCT SERVICE 888 895 4549 industrialaircontractor com Retain this manual for future use Document Numbe...

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