Industrial Data Systems IDS 410, Installation, Calibration And Operations Manual

Page 1: ...tion Calibration Operation Version 1C 07 01 2010 Telephone Sales 714 921 9212 Out of State USA 800 854 3311 Technical Support 714 921 1353 FAX 714 399 0286 E mail sales industrialdata com Postal address 3822 E La Palma Ave Anaheim Ca 92807 ...

Page 2: ...uto Axle weigh Short Scale Mode 3 17 Auto Axle Weigh Long Scale Mode 4 18 Peak Hold Mode 5 19 Over Under Check Weigh Mode 6 19 Bulkweigh Fill to Setpoint 7 20 SET OPERATION PARAMETERS 21 Access Operation Parameters and Parameter Functions 21 Operation Parameter Reference Tables 22 Scale Parameters 23 Parameter 1 Load Cell m V 3 m V 25 Parameter 2 Digital Filter 9 25 Parameter 3 Display Update Rate...

Page 3: ...d Factor automatically set 29 Parameter 22 Weight Conversion Factor automatically set 29 Serial I O Ports 30 Parameter 23 Serial Port 1 Mode 4 8 data bits no parity 30 Parameter 24 Serial Port 1 Baud Rate 1 9600 baud 30 Parameter 25 Serial Port 2 Mode 4 8 data bits no parity 31 Parameter 26 Serial Port 2 Baud Rate 1 9600 baud 31 Parameter 27 TX2 Control Station ID 255 single station 31 Parameter 2...

Page 4: ... Function 70 Initialize Operation Parameters to Factory Default 44 Function 71 Configure Event monitor 44 Function 72 Scale Basic Function Editor 48 Function 73 Select Mode of Operations 48 Function 74 Configure Timers 49 Function 76 Debug Mode 49 Function 78 Initialize ID Memory 49 Function 79 Enable Multi point Linearization 49 Function 80 Multi point Linearization Calibration 49 TROUBLE SHOOTIN...

Page 5: ...tional Functions there are 8 modes of operation basic weighing print total auto print total automatic axle weigh short scale automatic axle weigh long scale peak hold over under checkweigh and bulkweighing The IDS 410 422 has two bi directional serial communication ports that are used for printer output bar code input computer communications and remote control The serial ports support RS232 RS422 ...

Page 6: ...RMA from Industrial Data Systems Inc Product being returned during or after the original warranty period should be carefully packed and sent prepaid and insured along with an explanation of the problem Customer shall be responsible for all damages resulting from improper packaging or handling and for loss in transit If it is found that Industrial Data Systems Inc product has been returned without ...

Page 7: ...0 422 Display The IDS 410 422 DISPLAY consists of a 6 character NUMERIC display and 6 status LED s The NUMERIC display is normally used to display the weight on the scale The LED s display the scale status When lighted they indicate the following conditions GROSS The number displayed is the gross weight on the scale NET The number displayed is the net weight on the scale MOTION The weight on the s...

Page 8: ...the test weight entry in the calibration mode The following steps describe how to use the alternate function keys for data entry in the configure mode or any data entry function 1 Press and hold the GROSS NET key down and then press the UNITS key The unit enters configure mode and displays CFG xx where xx is the current parameter selected 2 The alternate function keys ITEM ENTER are used to select...

Page 9: ...ner in case you need to store return or transport the IDS 410 422 for any reason Item check list 1 IDS 410 422 Weight Indicator w power cord 1 This User s Manual 2 Capacity labels and 2 transparent overlays 1 A sheet that describes the capacity label placement 1 Package of fasteners for the IDS 410 422 back panel NOTE The container may include additional items that have been purchased separately I...

Page 10: ... 2 position terminal block marked PWR DC connect the positive source side to the terminal marked and negative to the terminal marked See the HARDWARE INSTALLATION AND WIRING section page 8 1 for pin assignments and a sample cable drawing On power up the IDS 410 422 performs the following tests 1 A D Conversion Test the IDS 410 422 checks the A D converter to verify that data conversions are taking...

Page 11: ...RS details the parameters that are available for configuration To quickly get the IDS 410 422 up and running the following Quick Calibration Guide lists only the mandatory parameters that must be defined The parameters are accessed by holding the GROSS NET key down and then pressing the UNITS key The numeric display prompts CFG xx where xx is the currently selected parameter The alternate function...

Page 12: ...eight Indicator Use Parameter Function CFG 60 or 80 to calibrate the weight indicator page 6 2 Parameter 80 is used for mutipoint linerization Note Parameter 79 must be set to a 1 to enable multipoint calibration before entering into parameter 80 ...

Page 13: ... IIIL 10 000 GROSS NET MOTION ZERO LB KG GROSS NET ZERO TARE UNITS PRINT CLEAR ITEM ENTER For installations that are to be certified as Legal For Trade install the NTEP label approximately as shown The label consists of two parts the label and the backing material Carefully remove the backing from the label and affix the label to the IDS 410 422 in the position indicated above Label text must be i...

Page 14: ... is currently selected Select Mode of Operation Access the configuration parameters by holding the GROSS NET key down and then pressing the UNITS key The numeric display prompts CFG xx where xx is the currently selected parameter Use the alternate key functions to select a parameter Press the enter key to begin parameter data entry Parameter data entry uses the alternate keyboard functions clear i...

Page 15: ...s 0 Normal Basic weighing printing 1 Print weight and Total Numbered weights 2 Auto Print weight Total Numbered weights 3 Auto Axle Weigh Short Scale 4 Auto Axle Weigh Long Scales 5 Peak Hold 6 Over Under Checkweigh 7 Fill to Target Weight Setpoint Bulkweigh Normal Mode Basic Weigh Print Mode 0 The Normal Mode provides push button ZERO push button TARE view GROSS NET toggle units lb kg toggle and ...

Page 16: ...lated weighs function PRINT Press the PRINT key to print the displayed weight Page 1 The following example shows the printout from 3 PRINT commands when the weight meter is in the GROSS mode 1 GROSS 1000 lb 2 GROSS 1000 lb 3 GROSS 1000 lb The next example shows the printout from 3 PRINT commands in the NET mode prints page 1 1 NET 1000 lb 2 NET 1000 lb 3 NET 1000 lb TOTAL UNITS key The UNITS key i...

Page 17: ...ghts commands in the NET mode prints page 1 1 NET 1000 lb 2 NET 1000 lb 3 NET 1000 lb TOTAL PRINT key The PRINT key is used for the TOTAL function Press the PRINT key to print the final total and reset the total accumulator to 0 The printout in the GROSS mode prints page 2 TOTAL GROSS 3000 lb TIME 02 59 AM 08 JUN 2010 The printout in the NET mode prints page 3 TOTAL NET 3000 lb GROSS 6000 lb TARE ...

Page 18: ... times out and the green light is turned off and the red busy light is turned on When motion detect signals no motion the weight on the scale is printed the green light is turned on red light off and timer 2 is activated The axle weigh program waits for the weight on the scale to change by the trip weight amount If the scale weight settles above the trip weight amount the weight indicator totalize...

Page 19: ...he green light is turned off and the red busy light is turned on When motion detect signals no motion the weight on the scale is printed the green light is turned on red light off and timer 2 is activated The axle weigh program waits for the weight on the scale to change by the trip weight amount If the scale weight settles above the trip weight amount the weight indicator totalizes and prints Tim...

Page 20: ...de 6 The Over Under Checkweigh mode uses 3 TTL outputs to indicate scale weight under setpoint1 between setpoint 1 setpoint 2 or over setpoint 3 Fixed register 43 Setpoint 1 Under Fixed register 44 Setpoint 2 Over TTL output 1 Under setpoint 1 TTL output 2 Between setpoint 1 2 TTL output 3 Over NOTE if setpoint 1 setpoint 2 then TTL 1 under setpoint TTL 2 over setpoint This mode prompts for additi...

Page 21: ...ifies that a container is on the scale Defaults to 0 there is no minimum Parameter 44 Minimum fill amount Defaults to 0 Set to some small value to insure that a fill amount has been entered Parameter 45 Maximum fill amount Default 5000 Maximum fill weight that will ever be used Parameter 46 Scale empty weight Default 50 Maximum weight to begin fill Verifies that an empty container is on the scale ...

Page 22: ...is 7 Press the enter key The display prompts 10000 Press the item key until the far left digit blinks Press the key 1 time to change the 1 to 0 Press the item key Press the key 5 times to change the 0 to 5 Press the enter key to exit parameter 17 data entry Press the clear key to exit configuration mode and store the parameter data into memory Operation Parameters Reference Tables The reference ta...

Page 23: ...37 Print code 3 3 codes 2 38 Print code 4 3 codes 2 39 TTL remote control 0 NO 1 2 No Parameter Name Default Max Value Pass Field Setting 1 Loadcell mv v 3 3 3 2 Digital filter 9 18 3 3 Display Update Rate 1 200 3 4 Motion delay time 6 250 3 5 Motion band 6 250 3 6 Motion blanks display 0 no 1 3 7 Zero tracking delay 0 250 3 8 Zero tracking band 12 250 3 9 Push button zero percent 100 100 3 10 Pri...

Page 24: ... setpoint 1 0 999999 1 44 Fixed setpoint 2 0 999999 1 45 Fixed setpoint 3 0 999999 1 46 Fixed setpoint 4 0 999999 1 47 Fixed setpoint 5 0 999999 1 48 Fixed setpoint 6 0 999999 1 49 Fixed setpoint 7 0 999999 1 50 Fixed setpoint 8 0 999999 1 Keyboard Events No Parameter Name Default Maximu m Pass Field Setting 51 Power on start function 0 255 2 52 Print key function 136 255 2 53 Units key function 1...

Page 25: ...tep Scale Basic functions 2 78 Erase ID Memory 2 79 Enable Multi point Linearization 2 80 Multi point calibration function 2 Scale Parameters The scale parameters configure IDS 410 422 for the weigh platform or load cell that it is connected to The preceding table titled SCALE PARAMETERS lists the scale parameters and their factory settings Use the Field Setting column to record any changes made t...

Page 26: ... sec 15 7 0 sec Use the smallest filter setting that provides satisfactory display stability Parameter 3 Display Update Rate 0 Enter the time between display updates in tenths of a second An update rate of 1 causes a 0 1 second delay between display updates a rate of 200 causes a 20 second delay between updates NOTE motion detection is calculated using the weight values of the display rate If the ...

Page 27: ...ng Parameter 7 Zero Tracking Delay 1 The automatic zero tracking function removes small deviations from zero The IDS 410 422 adjusts the zero setting by approximately 1 30th of a display digit per delay interval The delay interval is the number of A D conversions between adjustments Parameter 8 Zero tracking band 12 The zero tracking band is the maximum displacement from zero wherein zero tracking...

Page 28: ...hen parameter 10 is changed parameters 13 and 16 must be programmed Parameter 11 Decimal Point Position 0 no decimal point Enter the decimal point position for the primary unit s display For example if the scale is calibrated x 0 05 the decimal position 2 Parameter 12 Count by 1 Enter the primary unit s count by For example if the scale is configured for x 0 05 count by 5 x 0 2 count by 2 x 1 coun...

Page 29: ...sition for the alternate unit s display Parameter 15 Alternate Count by 5 Enter the alternate unit s count by Parameter 16 Alternate Units Conversion Factor 45 360 The IDS 410 422 calculates the alternate weight by multiplying the primary weight by the conversion factor and then dividing by 100 000 The following table lists some common conversions Conversion Conversion Factor Conv Fact x 100 000 l...

Page 30: ...Overload Graduations 10 000 10 000 x 0 02 10 200 Parameter 19 Deadload Offset 1 This parameter is automatically calculated by the calibration function Parameter 20 Disable Power On Zero 1 disabled Enter a 1 to disable the power on zero function Enter a 0 to enable power on zero The power on zero function attempts to acquire zero when the power on tests have completed If the weight on the scale is ...

Page 31: ...etween serial devices requires that both devices have the same baud rate transmission speed data bit length and parity The mode parameter selects the data bit length and parity the baud parameter selects the baud rate Parameter 23 Serial Port 1 Mode 4 8 data bits no parity Enter the mode number from the table below to select the mode parameter in the mode description column Mode Number Mode Descri...

Page 32: ...t 2 Baud Rate 1 9600 baud Enter the baud number from the table below to select baud rate in the baud description column 1 9600 Baud 2 4800 Baud 3 2400 Baud 4 1200 Baud 5 600 Baud 6 300 19 2k Baud HS 7 150 38 4k Baud HS Parameter 27 TX2 Control Station ID 255 single station Serial Port 2 can be used for continuous transmission of scale data or as a network buss or for single station remote control ...

Page 33: ...arriage return 3 WEIGHTRONIX mode1 mode2 polarity weight space units term mode1 space gross mode 0 zero if net mode mode2 G gross mode N net mode polarity positive weight negative weight weight 6 characters NOT zero blanked with decimal point units lb kg oz g space gram t space ton tn tonne terminate lf cr line feed carriage return 4 OHAS polarity weight space units 2 spaces mode status term polar...

Page 34: ...l character to release the paper or to form feed the paper enter the code here The ASCII chart in the appendix lists the ASCII codes and their numeric values Enter a 0 zero if no end of print character is required Parameters 32 33 34 84 85 86 and 87 Print Labels The IDS 410 422 provide 7 programmable print labels They are available for printing company name address station ID or other messages Lab...

Page 35: ...in 8 TTL input 1 activates scale basic function 1 Enter a 0 to disable TTL remote control Display Intensity Watch Dog Timer Parameter 40 Display Intensity 10 Use parameter 40 to set the brightness of the IDS 410 422 s numeric display and LED indicators The brightness can be set from 1 dimmest to 15 brightest Parameter 41 Battery backup 0 off Parameter 41 is used to preserve the time and date memor...

Page 36: ...he weight indicator These parameters are set by the Mode of Operation selection parameter 73 as needed Number Parameter Name Default Value Password 51 Power on start function 0 no function executed 2 52 Print key function 136 Print function 2 53 Units key function 127 Units toggle function 2 54 Gross Net key function 128 Gross Net toggle function 2 55 Tare key function 129 Tare function 2 56 Zero ...

Page 37: ...ors and scale basic fns 2 79 Enable multi point linerization 2 80 Calibrate multi point linerization 2 The Password Level is used to prevent unauthorized access to parameter functions See Parameter Function 64 Configure Passwords for more information on password levels Parameter data entry uses the alternate keyboard functions clear item enter To enter change numeric data use the item key to selec...

Page 38: ... C xxxxx where xxxxx is the current calibration number 4 Press the ENTER key The IDS 410 422 prompts xxxxx where xxxxx is the ID number of the software installed in the IDS 410 422 5 Press the ENTER key The IDS 410 422 prompts un LoC if the function lock is in the unlocked position or Loc Ed if the function is in the locked position Function 60 Calibrate Scale Deadload First Use function 60 to cal...

Page 39: ...igure mode Function 62 Calibrate Deadload Only Use function 62 to re calibrate the deadload weight without affecting the span calibration Does not change internal A D deadload factor 1 Hold the GROSS NET key down and press the UNITS key to enter configure mode 2 Enter CFG 62 The IDS 410 422 prompts dEAdld Remove all weight from the scale Press the ENTER key The IDS 410 422 reads the scale s deadlo...

Page 40: ...ser s Manual 39 3 Use the UNITS key and the PRINT key to increase or decrease the displayed weight until the displayed weight is the same as the weight on the scale Press the CLEAR key to exit Adjust Gain procedure ...

Page 41: ...am has been downloaded into the indicator and should be reactivated The Operation Parameter Reference Table lists the configuration parameters and the password security level required to access them The IDS 410 422 prompts PASS 1 when a parameter is selected that requires password level 1 If the entered password is incorrect the IDS 410 422 displays Error Press the ENTER key to try again Press the...

Page 42: ... a Print Format 1 Hold the GROSS NET key down and press the UNITS key to enter configure mode Enter CFG number 65 2 The IDS 410 422 prompts PAGE Enter the Page number that you want to modify 3 The IDS 410 422 prompts Px E1 where x is the page number that you entered and E1 indicates that the current entry being modified is entry 1 Press the ENTER key 4 The IDS 410 422 prompts L x where x is the li...

Page 43: ...ransmit 10 Time and Date battery time date option required 11 Time battery time date option required 12 Date battery time date option required 15 Gross Weight alternate units 16 Tare Weight alternate units 17 Net Weight alternate units 18 The Displayed weight in the displayed units and mode 21 Print Code 1 see section Set I O Port Parameters params 35 38 22 Print Code 2 23 Print Code 3 24 Print Co...

Page 44: ... E2 Tare Weight 4 4 6 E3 Net Weight 5 4 7 E4 Time and Date 7 1 10 E5 End of Print 0 0 0 NOTE A zero in the Line No column terminates printing Use zero only after all required information has been entered The maximum number of entries is 14 COLUMN 1234567890123456789012345678901234567890 1 2 3 GROSS 54785 LB 4 TARE 12451 LB 5 NET 42243 LB 6 7 TIME 03 45 PM DATE 06 AUG 91 ...

Page 45: ...e last digit place txxxx1 on the display Example t11021 Depress the enter key when the time data has been set and the 410 422 will prompt the date key in the current date Example 010100 for Jan 01 2000 and enter the time and date has now been stored Function 67 Display Operation Parameters Use function 67 to view operation parameters This function allows viewing the parameters when the password is...

Page 46: ...IDS 410 422 prompts diA xx where xx is the currently selected test number Enter a test number or press the ENTER key to use the displayed number 3 The IDS 410 422 begins the selected test Press the CLEAR key when the test is complete Test No Hardware Tested Description 1 Serial Com Port 1 display input data 2 Serial Com Port 1 display input error count 3 Serial Com Port 1 transmit data 4 Serial Co...

Page 47: ...ialize the 410 422 3 After entering parameter 70 and the prompt rESEt0 is being displayed depress the ENTER key this will reset most of the registers to 0 For full initialization use the 10809 code Function 71 Configure Event Monitor Use function 71 to enter setpoint data into the Event Monitor See the Scale Basic Event Monitor manual for more information on the event monitor parameters Hold the C...

Page 48: ...Turn on all LED s and display segments 11 EAROM data Print the EAROM configuration data 12 Serial Com Port 1 Transmit Receive loop back test 13 Serial Com Port 2 Transmit Receive loop back test Diagnostic Test 1 Serial Com Port 1 Display Input Data This test displays serial data as it is received by serial communications port 1 The numeric display has limited alpha display capability however numer...

Page 49: ...intelligible the baud rate is probably incorrect If nothing is displayed on the display then check the following 1 RS232 RS485 jumper on the main circuit board 2 Cabling between the communicating units 3 Make sure the sending unit is actually sending data Press the clear key to exit diagnostic test 4 Diagnostic Test 5 Serial Com Port 2 Display Errors This test displays the number of framing and pa...

Page 50: ...e number displayed is less than 380 000 then use the loadcell mv V parameter to increase the gain If the full scale signal is greater than 1 000 000 then use the loadcell mv V parameter to decrease the gain If no data is being displayed the A D converter is locked up Turn power off and then on and re activate the test Check load cell wiring for reversed signal or excitation signals Press the PRINT...

Page 51: ...eive functions The transmit and receive lines must be jumpered together for this test Diagnostic Test 14 Display Time and Date This test will display the Time and Date Note The optional clock must be installed Function 72 Scale Basic Function Editor Use function 72 to create or modify Scale Basic Functions See the Scale Basic Event Monitor manual for more information on Scale Basic Functions 1 Hol...

Page 52: ...s 0 Normal Basic weighing printing Default from Factory 1 Print weight and Total Numbered weights 2 Auto Print weight Total Numbered weights 3 Auto Axle Weigh Short Scale 4 Auto Axle Weigh Long Scales 5 Peak Hold 6 Over Under Checkweigh 7 Fill to Setpoint Bulkweigh Chapter 4 of this manual describes the modes of operation Enter the mode number that you want to use in your application ...

Page 53: ... a 0 to diable debug mode When debug mode is enabled Scale Basic functions single step The subroutine stack level and the function number are displayed when entering a function EXAMPLE 0 F12 Press the ENTER key to begin execution of the function The instruction address and instruction code is displayed EXAMPLE 21 255 Continue to press the ENTER key to step through the program NOTE the first step d...

Page 54: ...epress the UNITS key to enter the CFG mode 2 Enter CFG 80 The IDS 410 422 s display will prompt dEAdld Remove all weight from the scale Press the ENTER key to obtain the deadload weight Press the UNITS key to continue without reading a new deadload weight 3 The IDS 410 422 s display will alternates between CAL1 and the weight on the scale Place the first calibration weight on the scale Enter the c...

Page 55: ... rate and format on serial port 2 does not match receiver Transmitter receiver IC damaged U3 RS232 Input port 1 not working Baud rate and format on serial port 1 does not match host Cable connection problem or invalid pin connections RS232 transmitter receiver IC damaged U3 RS232 Input port 2 not working Baud rate and format on serial port 2 does not match host Cable connection problem or invalid ...

Page 56: ...place U5 if error continues Err 7 The A D converter is locked up Check load cell wiring Err 8 Negative deadload error Err 9 Count by error The entered value is outside the scale count by set during calibration Err 10 Push button zero error Err 11 A to D convertor not working Check load cell wiring Err 12 Negative deadload Check loadcell wiring Enter a deadload offset in configuration parameter 19 ...

Page 57: ...he load cells to the chassis not TB1 pin 7 Load Cell Terminal Block TB1 Pin Signal Name 1 Signal 2 Signal 3 Excitation 4 Sense 5 Sense 6 Excitation 7 Analog ground NOT FOR SHIELD Power Source AC DC The unit come standard with an onboard transformer the AC interface connector is a 3 pin Molex type this connects to the motherboard where the 3 pin Molex header is mounted on the board marked A C power...

Page 58: ...IDS 410 422 User s Manual 57 ...

Page 59: ...tput Port Connector TB4 1 TTL OUT 1 2 TTL OUT 2 3 TTL OUT 3 4 GROUND P C Board Diagram Connectors Jumpers and Switches Remote sense Jumpers JP1 JP2 Analog output board connector Digital output port TB4 DC Operation Connector Ground Jumper Loadcell Connector Keyboard Connector Calibration lock switch Com 1 I O port Replaceable fuse A C Connector Com 2 RS232 485 Jumper ...

Page 60: ... holes on the CPU board and plug the analog output board J1 onto the analog output connector Secure the analog output module to the CPU board by pushing the standoffs through the holes on the module Set JP1 and JP2 according to the desired output and connect the external device to TB1 according to the selected output Apply power to the IDS indicator and configure parameters 81 82 and 83 as describ...

Page 61: ...IDS 410 422 User s Manual 60 83 Analog output register mode 64 Gross 65 Tare 66 Net Note Scale Basic provides other registers 1 61 43 50 64 68 which can be set based on a mathematical formula 0 ...

Page 62: ...Barriers Hazard location intrinsic safety barriers Panel Mount Kit Mounts enclosure to user panel for future release DeviceNet PLC COM interface for future release Profibus PLC COM interface for future release APPROVALS NTEP COC 96 133 A1 Canada Am 5216Rev1 UL CUL pending The IDS 410 422 is the only digital weight meter in its class that is fully programmable in an easy and flexible macro language...

Page 63: ...9 41 I 73 i 105 LF 10 42 J 74 j 106 VT 11 43 K 75 k 107 FF 12 44 L 76 l 108 CR 13 45 M 77 m 109 SO 14 46 N 78 n 110 SI 15 47 O 79 o 111 DLE 16 0 48 P 80 p 112 XON 17 1 49 Q 81 q 113 TAPE 18 2 50 R 82 r 114 XOFF 19 3 51 S 83 s 115 DC4 20 4 52 T 84 t 116 NAK 21 5 53 U 85 u 117 SYN 22 6 54 V 86 v 118 ETB 23 7 55 W 87 w 119 CAN 24 8 56 X 88 x 120 EM 25 9 57 Y 89 y 121 SUB 26 58 Z 90 z 122 ESC 27 59 91...