Industrial Vacuum Equipment HURRICANE 500, Operator'S Manual

Page 1: ...HURRICANE 500 OPERATOR S MANUAL INDUSTRIAL VACUUM EQUIPMENT CORP N8150 MAPLE STREET IXONIA WI 53036 800 331 4832 ...

Page 2: ...ue or complicated parts that require sophisticated maintenance procedures under normal operation The diesel engine is equipped with automatic shutdowns for low oil pressure and high temperature The engine enclosure of the Hurricane has locking latches and a locking cap on the fuel tank The tandem axle trailer is equipped with electric brakes The Hurricane can easily be towed and maneuvered with a ...

Page 3: ... Tier 4 2 HURRICANE 500 600 Tier 4 NOTE Unit purchased may not have features pictured representational only Manual Jack Stand Hinged Belt Guard Baghouse Timer Board Silencers 6 Inlet Vacuum Hose Connection Pipe Figure 1 Tier 4 Engine ...

Page 4: ...Revised 1 2016 Hurricane 500 600 Tier 4 3 Figure 2 Figure 3 Microfilter Housing Quick Release Wing Nut Filter Microfilter Hold Down Bracket Vacuum Relief Valve ...

Page 5: ...Revised 1 2016 Hurricane 500 600 Tier 4 4 Vibrator Oiler 6 Inlet Vacuum Pipe Connection Twist Lock Connection Female for Hand Held E Stop Pendant Dump Door Figure 4 10 Inspection Manhole ...

Page 6: ...perly before travel Always tow the Hurricane with the safety chains and the emergency brake chain attached to the towing vehicle Before towing the Hurricane inspect the tires and the hitch mechanism to be sure they are road worthy Always tow the Hurricane with the hopper in the lowered and locked position Always tow the unit with the hopper completely empty and the discharge door secured closed Se...

Page 7: ...ndy Keep emergency numbers for doctors ambulance service hospital and fire department near your telephone Wear Protective Clothing Wear close fitting clothing and safety equipment appropriate to the job Operating equipment safely requires the full attention of the operator Do not wear radio or music headphones while operating machine Protect Against Noise Prolonged exposure to loud noise can cause...

Page 8: ...rvice or adjust machine while it is operating Maintain all parts in good operating condition Replace worn or broken parts immediately Disconnect battery ground cable before making adjustment on electrical systems Do not look into the discharge door or the hopper inlet pipe when unit is operating Always wear safety glasses or goggles when performing maintenance on unit Whenever vacuuming sticky mat...

Page 9: ... with bare hands Slowly loosen cap to relieve pressure before removing completely Dispose of Waste Properly Follow OSHA State and Federal guidelines pertaining to the disposal of waste associated with vacuum process E Stop Button Instructions Each day before beginning vacuum operations test the E Stop button to make sure it is working properly Whenever the vacuum is in operation the E Stop button ...

Page 10: ...5 Vacuum System ON OFF Switch When the switch is in the ON position the dump timer will start working and throttle engine to full RPM Note The Emergency Stop Button must be pulled out Note The dump timer always starts its cycle in the dump mode or OFF time 6 Baghouse ON OFF Switch When the switch is in the ON position the baghouse timer will start pulsing the filters in a factory set sequence 7 Vi...

Page 11: ...Revised 8 2017 10 Hurricane 500 Tier 4 Hurricane Tier 4 Instrumentation Dump Timer Keyed Ignition Switch Diagnostic Keypad Figure 7 ...

Page 12: ...Revised 1 2016 11 Hurricane 500 Tier 4 Hurricane 500 600 Tier 4 Hopper Hydraulic Up Down Control Trailer Hydraulic Leveling Control Figure 8 Vacuum Gauge Hg ...

Page 13: ...1 Check oil level 2 Check radiator coolant level 3 Check or change outer air cleaner cartridge 4 Check battery connections 5 Check radiator fins for dirt and obstructions on the fan side BLOWER 1 Check oil level at both ends of blower 2 Check belt tension Roots Blower Blower Oil level sight glasses maintain at half full level Figure 9 ...

Page 14: ... least 1 2 to 2 3 full 2 Check for hydraulic leaks on the various hoses and connections GENERAL 1 Check fuel level 2 Make general inspection for leaks and loose bolts 3 Drain water from all air tanks 4 Check the inside of the collection hopper to be sure no material is collecting on the walls of the cone 5 When the unit is running and the air pressure is up to 90 PSI minimum listen for the bag pul...

Page 15: ...er to Air Dryer Bulletin EVERY 500 HOURS 1 Change engine fuel filter Refer to engine manual 2 Change blower oil in both ends Refer to blower manual NOTE Apply pipe joint compound sealant to blower oil threaded plug before re installation 3 Check condition of removable wear plate for excessive wear EVERY 1 000 HOURS 1 Remove vent tube on engine and clean it with diesel fuel Refer to engine manual 2...

Page 16: ...r dome is in the open position See Figure 11 4 Disconnect dinn cable from diaphragm solenoid See Figure 12 5 Disconnect air draw hose from air cannon See Figure 12 6 Remove nuts from both hold down bolts See Figure 12 7 Remove blast pipe safety clevis pin from bracket See Figure 12 8 Lift hinged blast pipe assembly into vertical position and secure safety pin 9 Lift cages out of filter bags and se...

Page 17: ...ters Clean all of the dust off filter area 12 Install filters using the same method only in reverse 13 Completed Filter Cage P N FN8065 Blast Pipe P N MC2078 Figure 12 Air Cannon P N AR5200 Blast Pipe Hold Down Bolt Tank Drain Hose Air Cannon 1 Integral Solenoid 12V P N DCP0015 3 Dinn Cable Connector P N AR5208 Safety Clevis Pin for securing blast pipe assembly in the vertical position P N MC2008 ...

Page 18: ...eans Uadjusting the clutch every few daysU for the first 100 hours of operation If the clutch slips excessively it will overheat and cause damage UAIR DRYER A bulletin on this component is included in this manual UBAGHOUSE TIMER AND DUMP CYCLE TIMERU These components cannot be serviced in the field All that can be checked are voltage to unit fuse and output If the fuse is good and power is present...

Page 19: ...for all temperatures at elevations above 5 000 feet ENGINE LUBRICATING OIL Use SAE 15W 40 multi viscosity oil Example Chevron Delo 400 Multigrade BLOWER LUBRICATING OIL The required lubricant for this machine is Amsoil Synthetic R O AW Gear Bearing ISO 220 RCM HYDRAULIC LUBRICATING OIL Use hydraulic oil AW ISO 32 VIBRATOR LUBRICATING OIL General purpose 10 weight oil VACUUM RELIEF BUTTERFLY VALVE ...

Page 20: ...arrying weight then lower and pin the front jack stands 7 When the unit is properly set it should be level with pressure on all four jack stands 8 WARNING Do not proceed or raise collection hopper unless area around and above unit is inspected and found to be free of electrical power wires or other obstructions 9 Using hopper hydraulic up down control lever located near engine raise collection hop...

Page 21: ... dump time and vacuum time must be set on the instrument panel according to the type of material being picked up 5 Turn Vacuum System ON OFF switch to the ON position 6 Turn Baghouse ON OFF switch to the ON position 7 Pull out E Stop button 8 Start vacuuming NOTE When vacuuming material that is not discharging out of the cone operate vibrator frequently Locate manual ball valve on vibrator which i...

Page 22: ... collection hopper and guide the 6 hose down over the cross bracing toward the engine CAUTION Do not place arms or hands in or near the hopper extension support arms 3 As the collection hopper approaches the bottom position be sure the bottom of the hopper swings in towards the trailer and the retention hook on the cone engages the bar on the trailer frame 4 Secure dump door in the closed position...

Page 23: ...8L 156 HP John Deere Model 6068L 156 HP BLOWER Roots Model 616 DVJ Roots Model 624 RAM Robuschi RBDV 105 Gardner Denver Heliflow HF624 AIR Bendix Bendix COMPRESSOR BLOWER 5 V belt drive w adjustable 5 V belt drive with adjustable DRIVE engine mounts engine mounts HYDRAULIC Eaton Eaton PUMP CLUTCH NACD 11 5 NACD 11 5 BATTERY 12 Volt 12 Volt ...

Page 24: ... AR4201 1 1 12V Butterfly Solenoid AR4035 2 Brass Breather for Butterfly Solenoid EC2027 1 Remote Emergency Stop Control Box w 50 cable EC2030 1 Contact block for Emergency Stop Button MC7020 1 Removable Wear Plate FAB0017 1 6 Removable Inlet Pipe AR4014 1 Coiled Air Hose from Tower to Baghouse AR4031 1 Air Compressor Governor EEJ0008 T4 1 Fuel Filter EDJ0007 T4 1 Oil Filter EDJ0016 T4S 1 Safety A...

Page 25: ...andle and suction tube to vacuum material from bare floors and enhances the operator s ability to vacuum hard to reach areas Replacement Parts Industrial Vacuum Equipment Corp stocks complete replacement parts for your Hurricane including hose and filters It is recommended that only Industrial Vacuum Equipment Corp supplied replacement parts be used for your Hurricane INDUSTRIAL VACUUM EQUIPMENT C...

Page 26: ...p within twelve 12 months after delivery to Buyer In the event of defects developing within that period the Seller will furnish F O B its plant without charge parts required to replace material found defective Beyond this the Seller assumes no responsibility This warranty is in lieu of all other warranties except of title expressed or implied and there is not an implied warranty of merchantability...