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INE SpA

  Via Facca, 10 - 35013 Cittadella - PADOVA - ITALIA  Tel. 049/9481111 - Fax 049/9400249 - ine@ine.it - www.ine.it  

Storing programs and general settings

It is possible to store tailored welding recipes by using
the ‘E7’ selector switch. In total, 100 programmes can
be stored.
After set all the desired parameters, access the storage
menu by pressing the selector ‘E7’ for two seconds.

Save a program:

Rotate knob ‘E6’ and select 

STO

 (Store).

Rotate knob ‘E7’ for choosing the desired memory
location, shown on display ‘D4’.

If such chosen memory number is blinking, it means
it is free. On the contrary, if it is steady lit, it means
that it is already occupied: by confirming the
operation, the existing programme will be
overwritten.

Press ‘E7’ for two seconds to confirm or ‘E6’ to
cancel. The LED lights up blue ‘

3

’ for 2 seconds

indicates the save operation is complete.

Load and modify a program:

Rotate knob ‘E6’ and select 

LOD

 (Load).

Rotate knob ‘E7’ for choosing the memory location to 
be loaded (if the number of the chosen position is
blinking, it means that the ‘Programme doesn’t
exist’).

Press ‘E7’ for two seconds to confirm or ‘E6’ to
cancel. The LED lights up blue ‘

3

’ for 2 seconds

indicates the load operation is complete.

Delete a program:

Rotate knob ‘E6’ and select 

DEL

 (Delete).

Rotate knob ‘E7’ for choosing the memory location to 
be deleted (if the number of the chosen position is
blinking, it means that the ‘Programme doesn’t
exist’).

Press ‘E7’ for two seconds to confirm or ‘E6’ to
cancel. The LED lights up blue ‘

3

’ for 2 seconds

indicates the delete operation is complete.

Cooling unit setting:

Rotate knob ‘E6’ and select 

H2O

.

Rotate knob ‘E7’ for choosing 

ON

 to enable or  

OFF

to disable the cooling unit.

Press ‘E6’ to exit from menu.

Reset to factory setting

Rotate knob ‘E6’ and select 

FAC

.

Rotate knob ‘E7’ for choosing 

YES

.

Press ‘E7’ for two seconds to confirm or ‘E6’ to
cancel. The LED lights up blue ‘

3

’ for 2 seconds

indicates the reset operation is complete.

14 Visualizations on the front panel of

generator

The visualizations on the front panel of generator are
described here below with reference to the following
figure.

The machine can be switched on by turning to its ON
position the main switch, located at the back of the
generator. When the machine is on, the ‘L1’ green LED
is lit.
The ‘L2’ yellow LED indicates that protection devices
have tripped.
The ‘L3’ red LED indicates, in MIG/MAG, that with the
set parameters a welding in ‘Globular’ mode is being
executed; this mode is advised against fir the sake of
the final welding result.

15 Description of alarms

AL1

Wire feed motor over current

AL2

Primary inverter module overheat

AL3

Secondary rectifier module overheat

AL4

Overvoltage, undervoltage or missing phase

AL5

Cooling unit error

AL7

Torch pushbutton pressed in the course of

generator switch-on

AL11

Indication of cooling unit  voluntarily disabled

AL12

Indication of cooling unit voluntarily enbled is 

not present

AL13

Logic board memory fault

AL20

Not compatible wire feeder

H

SI

L

G

N

E

KME 5000

S

L1

L2

L3

Summary of Contents for SkyLine KME 3000 TY4

Page 1: ...the machine to the powerandstartingwelding Leer con la m xima atenci n antes de conectar el equipo a la red y empezarasoldar Lire avec le maximum d attention avant de brancher le g n rateur au r seau...

Page 2: ...dizioni La INE SpA si riserva di apportare modifiche ai prodotti in qualsiasi momento senza preavviso This manual is an integral part of the machine and accessories and must be kept together with the...

Page 3: ...4 20 Parti di ricambio trainafilo TY4 37 21 Ricambi trainafilo 4 rulli 38 22 Parti di ricambio prolunga generatore carrello 39 23 Ricambi carrello portageneratore PR8 cod PFCS1000160 40 24 Schemi elet...

Page 4: ...a 2 Regole generali E possibile lavorare senza rischi solo dopo aver letto e compreso completamente le istruzioni operative e di sicurezza rispettandole rigorosamente Seguire tutte le disposizioni di...

Page 5: ...atura L operatore inoltre deve tenere scrupolosamente i seguenti comportamenti non collegare in serie o in parallelo generatori per saldatura nel caso due o pi operatori saldino su pezzi elettricament...

Page 6: ...it elettromagnetica EMC Gli impianti per saldatura INE sono apparati da usarsi esclusivamente in ambiente industriale CLASSE A del CISPR11 Il loro impiego in ambienti diversi ad esempio quello domesti...

Page 7: ...i usano in corrente continua collegandoli al positivo polarit inversa Sono utilizzati normalmente per la saldatura di tubi data la viscosit del bagno di saldatura e la forte penetrazione Richiedono pe...

Page 8: ...ntro La saldatura mediante elettrodi rivestiti impone l asportazione della scoria successivamente ad ogni passata Tale operazione si rivela di fondamentale importanza per ottenere un giunto uniforme e...

Page 9: ...spray arc invece un processo che richiede valori pi elevati di tensione e corrente e nel quale la fusione del metallo accompagnata dalla polverizzazione dello stesso in piccole gocce e quindi dal suo...

Page 10: ...ri degli stessi Posizionare la bobina di filo nell apposito rocchetto Z1 osservando il senso di svolgimento del filo Alzare il ponte premifilo V2 Applicare il rullo trascinafilo V3 corrispondente al d...

Page 11: ...uzioni Per sollevare la macchina utilizzare esclusivamente i 4 FORI presenti sulla base del carrello portageneratore PR8 Prestare attenzione affinch i cavi di sollevamento formino un angolo piccolo ri...

Page 12: ...one in uscita al generatore ci sar la tensione a vuoto Con il selettore E7 possibile impostare la corrente di saldatura che viene visualizzata sul display D4 Sul display D3 viene visualizzata la misur...

Page 13: ...cia la corrente si porta al valore impostato con il parametro CRA e la sua durata impostata dal parametro TCR trascorso questo periodo prosegue con il tempo di post gas al termine del quale il process...

Page 14: ...sul display o regolabile da 1 a 100 della velocit impostata del filo Burnback BUR regola la lunghezza del filo rispetto al terminale della torcia La sua regolazione automatica SYN sul display o regola...

Page 15: ...fermare oppure E6 per annullare L accensione del led blu 3 per 2 secondi indica il completamento dell operazione di cancellazione Gestione del gruppo di raffreddamento Ruotare la manopola E6 e selezio...

Page 16: ...ria controllare il funzionamento del ventilatore D La macchina funziona solo in elettrodo MMA e non in MIG MAG ossia il led rosso L3 sul frontale si accende solamente nel primo caso controllare la cor...

Page 17: ...Page 15 INE SpA Via Facca 10 35013 Cittadella PADOVA ITALIA Tel 049 9481111 Fax 049 9400249 ine ine it www ine it O N A I L A T I...

Page 18: ...without risks only after having fully read and understood the operating and safety instructions and of course by complying with these strictly The safety rules laws of the country where the equipment...

Page 19: ...ggested that they work at a suitable distance from each other and that none of them touches two torches or electrode holders at the same time do not place the torch or electrode holder on metallic sur...

Page 20: ...ility problems as they may interfere with other electrical appliances operating in the vicinity radios phones computers etc It s the user s responsibility to install the power source and use it in the...

Page 21: ...y It is essentially used for welding pipes due to the viscosity of the weld pool and the deep penetration It requires a power source with adequate characteristics MMA welding procedure requires the se...

Page 22: ...welding procedures and technical data MIG MAG welding is a method used to weld carbon and low alloy steels in an inert environment CO2 or Argon CO2 with the help of a solid or cored steel wire To wel...

Page 23: ...and piercing SPRAY ARC is on the contrary a welding method which requires higher voltage and current values and in which the weld metal when melting is sprayed into the weld pool The arc length is mo...

Page 24: ...er Z1 ensuring that the direction of wire feed is correct Release the wire feed pressure arm V2 Insert the wire feed roller V3 corresponding to the wire diameter being used Pay special attention when...

Page 25: ...tions and precautions To lift the machine use only the 4 holes on the base of the generator trolley PR8 take care to ensure that the lifting cables form a small angle with respect to the vertical All...

Page 26: ...et there will be no load voltage Via selector switch E7 it is possible to set the welding current which is shown on display D4 The output voltage value is shown on display D3 In the course of welding...

Page 27: ...h E7 When the torch button is released current is brought to the set value with CRA and its duration set with TCR Following this period of time post gas interval takes place and thereafter the process...

Page 28: ...usted SYN on the display or adjustable from 1 to 100 of the speed set for the wire Burnback BUR it adjusts power delay with the aim of optimising the end of the welding process that is the length of t...

Page 29: ...doesn t exist Press E7 for two seconds to confirm or E6 to cancel The LED lights up blue 3 for 2 seconds indicates the delete operation is complete Cooling unit setting Rotate knob E6 and select H2O R...

Page 30: ...red by dust or foreign objects placed in the vicinity of the air vents the fan is working properly D It the machine works in MMA mode only i e the red LED L3 on the front panel does not show in MIG MA...

Page 31: ...Page 29 INE SpA Via Facca 10 35013 Cittadella PADOVA ITALIA Tel 049 9481111 Fax 049 9400249 ine ine it www ine it H S I L G N E...

Page 32: ...e Arco instabile Unstable arc Controllare il flusso del gas Check gas flow Controllare il generatore Check power source Porosit Porosity Umidit nel gas Wet gas Sporcizia e o ruggine Dirt and or rust A...

Page 33: ...Page 31 INE SpA Via Facca 10 35013 Cittadella PADOVA ITALIA Tel 049 9481111 Fax 049 9400249 ine ine it www ine it...

Page 34: ...Page 32 INE SpA Via Facca 10 35013 Cittadella PADOVA ITALIA Tel 049 9481111 Fax 049 9400249 ine ine it www ine it 1 4 1 4 4 8 2 3 9 2 4 7 2 6 2 2 3 6 1 6 9 1 3 2 7 1 8 1 2...

Page 35: ...Page 33 INE SpA Via Facca 10 35013 Cittadella PADOVA ITALIA Tel 049 9481111 Fax 049 9400249 ine ine it www ine it 1 3 0 3 5 2 3 1 7 5 1 4 2 5 2 2 1 2 1 1 0 2 9 0 1 8 2 1...

Page 36: ...085 13 Sensore hall 300A Hall sensor 300A Sensore hall 500A Hall sensor 500A 1 1 1 8456001 8456004 14 Interruttore Switch Interruttore Switch 1 1 1 0040119 0040120 15 Ventilatore 119x119 Fan 119x119 V...

Page 37: ...1 2260225 2265225 23 Induttanza primario Inductance for primary 1 1 1 1050160 24 Condensatore Capacitor Resistore 22kW 10W Resistor 22KW 10W 4 2 4 2 4 2 0050057 8232320 25 Trasformatore ausiliario Au...

Page 38: ...Page 36 INE SpA Via Facca 10 35013 Cittadella PADOVA ITALIA Tel 049 9481111 Fax 049 9400249 ine ine it www ine it 13 6 5 12 27 4 31 28 1 26 7 3 10 23 24 9 17 16 18 20 11 25 19 8 14 2 15 22 30 29 21...

Page 39: ...panel left 1 1460061 16 Alberino per ruota Wheel shaft 1 1460080 17 Ruota fissa Fixed wheel 2 0020120 18 Ruota girevole Shivel wheel 2 0020110 19 Rocchetto portabobina Spool holder Ghiera filettata R...

Page 40: ...72111 0072112 0072113 0072120 0072121 0072122 0072123 2 Bussola guidafilo Wire guide bush 1 0072150 3 Dado quadro M5 Square nut M5 2 0072160 4 4 1 4 2 Gruppo pressione completo Wire pressure unit comp...

Page 41: ...ding cable 50 mm2 Corda saldatrice 70 mmq Welding cable 70 mm2 0060203 0060204 4 Portagomma Rubber holder 2 2 2 0020381 5 Dado per portagomma Nut for rubber holder 2 2 2 0020382 6 Tubo retinato 11 Gri...

Page 42: ...olley P N PFCS1000160 Rif Item Descrizione Description Q t Q ty Codice Part number MP04 1 Basamento Base 1 1480010 2 Supporto bombola Bottle support 1 1480020 3 Distanziale Spacer 1 1480030 4 Ruota fi...

Page 43: ...Page 41 INE SpA Via Facca 10 35013 Cittadella PADOVA ITALIA Tel 049 9481111 Fax 049 9400249 ine ine it www ine it...

Page 44: ...ANH CANL 0V TR1 0V 0V 0V 0V 8V 0050561 BOARD CN10 89 1 0230V_PUMP 230V_PUMP 230V_VENT 0230V_VENT 8 CONTROL COOLING PE 9 10 5 FL2 6 7 FL1 3 2 4 86 83 70 40 90 90 89 86 83 4 1 2 3 70 40 1 10 CN3 10 1 CN...

Page 45: ...0557 BOARD C D E F A B 3 CN2 1 2 5 4 6 CN1 1 2 25 24 21 22 0050559 BOARD 20 CN1 2 3 4 CN6 CN5 CN4 40 1 1 40 1 1 2 4 3 26 CN5 CN1 40 1 1 CN3 40 1 CN2 1 20 CN4 1 0050515 BOARD 0050564 BOARD 20 1 3 2 1 4...

Page 46: ...39Kg 76Kg 92Kg 41Kg 78Kg 94Kg 45Kg 82Kg 98Kg Weight Dimensioni LxPxH 302x645x525 mm 554x1015x910 mm 554x1015x1436 mm 302x645x525 mm 554x1015x910 mm 554x1015x1436 mm 302x645x525 mm 554x1015x910 mm 554x...

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