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Amplifier/Subwoofer 

BU-80/BU80E/HTS-10

SAFETY INFORMATION/VERSION DIFFERENCES

Warning

Any person performing service of this unit will be exposed
to hazardous voltages and the risk of electric shock. It is
assumed that any person who removes the amplifier from
this cabinet has been properly trained in protecting against
avoidable injury and shock. Therefore, any service
procedures are to be performed by qualified service
personal ONLY!

Caution

This unit does not have a power switch. Hazardous
voltages are present within the unit whenever it is
plugged in.

Before the amplifier is plugged in, be sure its rated voltage
corresponds to the voltage of the AC power source to be
used. Incorrect voltage could cause damage to the amplifier
when the AC power cord is plugged in. Do not exceed rated
voltage by more than 10%: operation below 90% of rated
voltage will cause poor performance or may shut the unit
off.

List of Safety Components Requiring
Exact Replacements

F1 **

Fuse SLO BLO 0.50A or 1.0A 250V
5 x 20mm.UL approved

See Bulletin (INF2000-02) page 16.

PWRCORD 

SPT-2 or better with polarized plug, UL
approved wired with the hot side to fused
side. Use with factory replacement panel
strain relief only.

T1 **

Transformer. Use only factory
Replacement.

DBR or D001

Bridge diode. Use only factory
replacement.

C1, 2 

3300uF, 50V electrolytic filter caps. Be
sure replacement part is at least the same
working voltage and capacitance rating.
Also the lead spacing is important.
Incorrect spacing may cause premature
failure due to internal cabinet pressure
and vibration.

C6 *

10uF 50V electrolytic radial (BU80 and
HTS-10 version “A”,”B” only)

S53AMI 

Power output module. Use only factory

  or CON101

replacement

Faceplate 

Use only factory replacement

Air leak cover 

Use only factory replacement

CMC1 

Use only factory replacement

L1 

Use only factory replacement

Fuse PCB 

Use only factory replacement

Main PCB 

Use only factory replacement

R29 470 

ohm

 1/4

W METAL OXIDE, non

flammable

Leakage/Resistance Check

Before returning the unit to the customer, perform a leakage
or resistance test as follows:
Leakage Current. Note there is no power switch on this unit.
When the power plug is plugged in, the unit is live. Connect
the unit to its rated power source. Using an ammeter,
measure the current between the neutral side of the AC
supply and chassis ground of the unit under test. if leakage
current exceeds 0.5mA, the unit is defective. Reverse the
polarity of the AC supply and repeat.
Resistance. Measure the resistance from either side of the
line cord to chassis ground. If it is less than 500k ohms, the
unit is defective.

WARNING! DO NOT 

return the unit to the customer if it

fails one of these tests until the problem is located and
corrected.

See 

Service Bulletin (INF2000-01) 

page 15.

** 

See 

Service Bulletin (INF2000-02) 

page 16.

Rev A version 

of the BU-80/HTS-10 subwoofer uses

the following SAFETY PARTS:
#80103 - 

T1 

Power Transformer #4300

#80104 - 

F1 

Line fuse 0.5A 250V T type slo-blo

Rev B version 

of the BU-80/HTS-10 subwoofer uses the

following SAFETY PARTS:
#80127 - 

T1 

Power Transformer #4300F

#80111 - 

F1 

Line fuse 1.0A 250V T type slo-blo

Either 

Rev A 

or 

Rev B 

can be identified by:

The correct fuse rating will be printed on the amplifier
label, also:

BU-80: Rev A version

serial #AM0011-29474 and below;

Rev B version 

serial #AM0011-29475 and

above.

HTS-10: Rev A version 

serial #AM0011-07400

and below;

Rev B version 

serial #AM0011-07401 and

above.

HTS-10 subwoofer only

There is a third version, “C”, with minor internal
differences.

Data for this version is included, and differences are
noted in the manual.
Units can be identified for service as follows:
Amplifier faceplate says “Made in Canada” on the “B”
version.
Amplifier faceplate says “Made in China” on the “C”
version.

BU80E = HTS-10 version, “C”

Summary of Contents for BU-80

Page 1: ...BU80 BU80E HTS 10 POWERED SUBWOOFER SERVICE MANUAL Infinity Systems Inc 250 Crossways Park Dr Woodbury New York 11797 Rev H 11 2001 ...

Page 2: ... CMC1 Use only factory replacement L1 Use only factory replacement Fuse PCB Use only factory replacement Main PCB Use only factory replacement R29 470 ohm 1 4W METAL OXIDE non flammable Leakage Resistance Check Before returning the unit to the customer perform a leakage or resistance test as follows Leakage Current Note there is no power switch on this unit When the power plug is plugged in the un...

Page 3: ...M 24 BU 80 HTS 10 rev A B SCHEMATIC 1 of 2 25 BU 80 HTS 10 rev A B SCHEMATIC 2 of 2 26 BU80E HTS 10 REV C ELECTRICAL PARTS LIST 27 BU80E HTS 10 REV C CIRCUIT BOARDS 29 BU80E HTS 10 REV C SCHEMATIC 32 BU80E HTS 10 REV C POWER AMP MODULE SCHEMATIC 33 GENERAL SPECIFICATIONS Frequency Response 3 db 45Hz 150Hz Output RMS 75W Driver 8 Woofer Crossover Frequency 50Hz 150Hz continuously variable Dimension...

Page 4: ...DETAILED SPECIFICATIONS Amplifier Subwoofer BU 80 BU80E HTS 10 4 ...

Page 5: ...Amplifier Subwoofer BU 80 BU80E HTS 10 5 CONTROLS AND THEIR FUNCTION ...

Page 6: ...Amplifier Subwoofer BU 80 BU80E HTS 10 6 BU 80 BU80E HTS 10 CONNECTIONS ...

Page 7: ...Amplifier Subwoofer BU 80 BU80E HTS 10 7 BU 80 BU80E HTS 10 CONNECTIONS Cont ...

Page 8: ...Amplifier Subwoofer BU 80 BU80E HTS 10 8 BU 80 BU80E HTS 10 CONNECTIONS Cont ...

Page 9: ...Amplifier Subwoofer BU 80 BU80E HTS 10 9 BU 80 BU80E HTS 10 CONNECTIONS Cont ...

Page 10: ...Amplifier Subwoofer BU 80 BU80E HTS 10 10 OPERATION ...

Page 11: ...Amplifier Subwoofer BU 80 BU80E HTS 10 11 BU 80 BU80E HTS 10 TEST SET UP AND PROCEDURE ...

Page 12: ...Amplifier Subwoofer BU 80 HTS 10 12 BU80 HTS rev A B ...

Page 13: ...Amplifier Subwoofer BU 80 HTS 10 13 Power Amp Test Procedure Flow Chart BU80 HTS 10 rev A B ...

Page 14: ...Amplifier Subwoofer BU 80 HTS 10 14 Service Bulletin INF9902 APRIL 1999 ...

Page 15: ...Amplifier Subwoofer BU 80 HTS 10 15 ...

Page 16: ...Amplifier Subwoofer BU 80 HTS 10 16 ...

Page 17: ...Amplifier Subwoofer BU 80 HTS 10 17 TECH TIPS ...

Page 18: ...Amplifier Subwoofer BU 80 BU80E HTS 10 18 BU 80 BU80E HTS 10 AMPLIFIER ASSEMBLY EXPLODED VIEW ...

Page 19: ...Amplifier Subwoofer BU 80 BU80E HTS 10 19 BU 80 BU80E HTS 10 AMPLIFIER ASSEMBLY EXPLODED VIEW Cont ...

Page 20: ...042228 020 PLASTIC BAG CARTON BU 80 200220 HTS 10 HTS10CTN BU 80E 005 003838 000 BU 80 BU 80E HTS 10 PACKING BU 80 BU 80E HTS 10 CABINET ASSEMBLY AMPLIFIER ASSEMBLY FEET PAD 4 STICKERS 200252 NOTE The HTS 10 subwoofer is part of the HTS 10 system and packaged with 5 satellite speakers the master carton is not shown 8 WOOFER BU 80 HTS 10 rev A B 200200 BU 80E HTS 10 rev C 090 308000 000 FEET SET OF...

Page 21: ...Amplifier Subwoofer BU 80 HTS 10 21 BU 80 HTS 10 rev A B PCB ...

Page 22: ...Amplifier Subwoofer BU 80 HTS 10 22 BU 80 HTS 10 rev A B PCB ...

Page 23: ...Amplifier Subwoofer BU 80 HTS 10 23 BU 80 HTS 10 rev A B ELECTRICAL PARTS LIST ...

Page 24: ...or non acid core solder thoroughly de flux the surfaces after soldering If the new Amp Module has larger mounting hole s in the case and the stock screws no longer will fit and screws of the proper type can not be obtained locally order 2 part 60301S screws 2 part 60301N nuts BU 80 and HTS 10 rev A B ONL Y 4 IN 3 GND 2 15V 5 S D 6 15V 7 V 8 V 9 V 10 O P 11 V 12 V 14 6V 13 V 1 FB 15 LIMIT PWR MODUL...

Page 25: ...Amplifier Subwoofer BU 80 HTS 10 25 BU 80 HTS 10 rev A B SCHEMATIC 1 OF 2 ...

Page 26: ...Amplifier Subwoofer BU 80 HTS 10 26 BU 80 HTS rev A B SCHEMATIC 2 OF 2 ...

Page 27: ... resistor 47K 1 4W J R123 1 020 470697 120 Carbon resistor 470K 1 4W J R129 1 020 680597 120 Carbon resistor 68K 1 4W J R109 143 2 021 100096 120 MOF RESISTOR 0R1 1 2W R141 142 2 021 100301 120 MOF RESISTOR 100R 1W R101 104 4 021 220401 021 MOF RESISTOR 2K2 1W R120 121 2 021 220402 020 MOF RESISTOR 2K2 2W R001 1 021 221597 100 MF RESISTOR 221K 1 4W F R112 1 021 249597 100 MF RESISTOR 24K9 1 4W F R...

Page 28: ... capacitor axial 0u001 50V K X7R C8 1 039 330344 101 mylar capacitor axial 330pF 50V K X7R C6 1 072 040170 000 CONNECTOR 15PIN 1 073 014023 900 SHIELD 103 9 14 0 3t 1 073 032050 000 HEAT SINK 102 3 58mm 1 061 700012 000 Silicon Sleeves for Q2 Q3 2 FUSE PCB ASS y 011 080203 000 FUSE PCB BOARD SWD80 82 21 1 6m m 072 040039 000 Terminal PCB TYPE PC205 t 0 8mm J3 4 5 6 4 091 000097 000 FUSE T1A 250V 5...

Page 29: ...Amplifier Subwoofer BU80E HTS 10 29 BU80E HTS 10 REV C POWER AMP MODULE PCB ...

Page 30: ...Amplifier Subwoofer BU 80E HTS 10 30 BU80E HTS 10 REV C CIRCUIT BOARD Cont ...

Page 31: ...Amplifier Subwoofer BU80E HTS 10 31 BU80E HTS 10 REV C CIRCUIT BOARD Cont ...

Page 32: ...Amplifier Subwoofer BU 80E HTS 10 32 BU80E HTS 10 REV C SCHEMATIC ...

Page 33: ...Amplifier Subwoofer BU 80E HTS 10 33 BU80E HTS 10 rev C POWER AMP MODULE SCHEMATIC IRF640 IRF640 E D F 3 2 1 C B A 4 3 2 1 A B C 8 7 6 5 D E F 8 7 6 00503 ...

Page 34: ......

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