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CCO ASSEMBLY INSTRUCTIONS 
 

IMPORTANT NOTICES 
 

Read all warning labels, the instruction placard and this manual before 
attempting to use this machine.  Always consult your physician and an 
exercise professional before beginning any exercise program/regimen. 
 
Before any test or use check for proper assembly of the machine including 
(but not limited to): bolts and other hardware fastened properly, cables in 
pulley grooves and routed correctly. For safety use the top weight only for 
the first machine movement.  
 
Maintain your machine in good working order by following the maintenance 
schedule provided on the equipment.    

 
It is strongly recommended that a qualified dealer assemble this 
Cable Cross machine 
 
Should there be any question during assembly contact your authorized Inflight 
Fitness dealer or call direct to 714 821 4177. 
 
Before beginning assembly read this instruction manual thoroughly.  Unpack and 
verify all parts and hardware quantities against the parts and hardware lists. 
 
Follow the assembly steps in sequence.  Failure to follow the order of assembly 
will result in disassembly later and possible damage to the machine components. 
 
The 3/8” nuts provided with this machine are “centerlocking”.  They provide a 
more secure assembly than nylon locking nuts.  Please note they do require 
more force to tighten than nylon locking nuts. 
 
 

 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for CT-CCO

Page 1: ...CT CCO CABLE CROSS...

Page 2: ......

Page 3: ...aintenance schedule provided on the equipment It is strongly recommended that a qualified dealer assemble this Cable Cross machine Should there be any question during assembly contact your authorized...

Page 4: ...RE DESCRIPTION QUANTITY Bolts 3 8 x 8 8 3 8 x 5 4 3 8 x 4 12 3 8 x 4 2 3 8 x 4 2 3 8 x 2 6 3 8 x 2 6 3 8 x 2 4 3 8 x 2 2 3 8 x 1 12 3 8 x 1 2 Washers and Nuts 3 8 Curved Washers 28 3 8 Flat Washers 80...

Page 5: ...4 Round Cable Retainers 4 Stabilizer 2 Center Tube Connector Tubes 2 CABLES AND PULLEYS CLM Cable 4 Pulleys 11 MISCELLANEOUS Guide Rods 4 Lube Weight Stack Cushions 4 Slider Tube 2 Exercise Handles 2...

Page 6: ...ottom using 1 3 8 x 2 bolts 2 3 8 flat washers and 1 3 8 nuts Tighten these bolts D Attach the Bottom Brackets to the Base Tubes using 2 3 8 x 5 bolts and 4 3 8 flat washers and 2 3 8 nuts Do not tigh...

Page 7: ...at Washers 4 Nuts 2 Chrome Tubes 2 Pulley Carriages 2 Base Tubes 2 Bottom Brackets 4 5 bolts 8 Flat Washers 4 Nuts 4 Rubber Stops 2 2 3 4 Bolts 4 Flat Washers 2 Nuts 5 A B C D 1 Chin up Bar 2 4 Bolts...

Page 8: ...en completely Also install 2 2 bolts and 2 washers through the top holes of the Top Beam bracket and Loop Upright to ensure alignment I Then fasten the other end of the Top Beam to the chrome Slide Tu...

Page 9: ...s y 1 2 1 2 Bolt 2 Washers 1 Nut 1 Top Beam 2 4 3 4 Bolts 2 2 3 4 Bolts 4 Curved Washers 2 Washers 2 Nuts 1 2 1 2 Bolt 1 4 1 4 Bolt 2 Washers F x 2 G x 2 H x 2 I x 2 REMOVE BLACK END CAP 7 BUILD TWO F...

Page 10: ...majority of the cable should now be facing the chrome Slider Tube The middle of the cable is at the back of the weight stack Install Upper Pulley Bracket by placing the pins into the tops of the Guide...

Page 11: ...it onto the Center Beam This is a two person task K Detail of Upper Pulley Bracket 1 Center Beam Ass y 1 2 1 2 Bolt remove and re install 2 Washers 1 Nut 1 2 1 2 Bolt remove and re install 2 Washers...

Page 12: ...Retainer at the 8 o clock position There is a post for a cable retainer welded at approximately 5 o clock Make sure the cable is within the retainers and in the pulley groove Tighten the bolt R Instal...

Page 13: ...2 1 Pulley 1 Cable Retainer 1 Spacer 1 4 1 4 Bolt 2 Washers 1 Nut T x 2 2 Pulleys 2 1 3 4 Bolts 4 Washers 2 Nuts U x 2 11 1 Pulley 1 1 3 4 Bolt 1 Washer O x 2 1 Pulley 1 2 Bolt 1 Cam Washer 2 Washers...

Page 14: ...ded fasteners pre installed into the Front Shroud ACCESSORIES AND LABELS X Attach Weight Labels in recess provided on front of Weight Plates All the recesses should be aligned and to the right as you...

Page 15: ...Cable View Steps S T U Handle and Optional Shroud Installation 13 Cable View Step O Cable View Steps P Q R...

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