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CCO ASSEMBLY INSTRUCTIONS 

 

MAIN STRUCTURE ASSEMBLY 

 

BUILD TWO OF THE ASSEMBLIES DETAILED IN STEPS F- I 

 

F. 

Attach the Rear Stabilizer and Base Ass’y (from 

Step D

.) to the Loop Upright 

using 4 – 3/8” x 8 ½” bolts, 8 – 3/8” flat washers and 4 - 3/8” nuts.  

 

G.  

Place the bottom of the chrome Slider Tube Ass’y (from 

Steps B.

 and 

C.

within the Bottom Bracket.  Bolt the bottom of the Slider Tube to the Bottom 
Bracket using 1 – 3/8” x 2 ½” bolt, 2 – 3/8” flat washers and 1 – 3/8” nut.  
Tighten this bolt.

 

 

H

.  Place a Top Beam within the “U”- bracket at the top of the chrome Slider 

Tube Ass’y.  Fasten the Top Beam to the Loop Upright using 2 – 3/8” x 4 ¾” 
bolts, 4 – 3/8” curved washers and 2 – 3/8” nuts. Do not tighten completely.  
Also install 2 – 2 ¾” bolts and 2 – washers through the top holes of the Top 
Beam bracket and Loop Upright to ensure alignment.    . 

 

I.

   Then fasten the other end of the Top Beam to the chrome Slide Tube Ass’y 

using 1 – 2 ½” bolt and 1 – washer in the holes closest to the end of the Top 
beam.  Insert 1 – 4 ¼” bolt and 1 – washer in the other holes.  Do not install a 
washer and nut on the other side of these bolts.  They will be fastened at 
Steps K. and L. 

   

  

      Tighten the bolts installed at 

Steps D.

 and 

F.

 

 

Remove the black end cap in the end of the Top Beam 

 

Note: 

 

Before continuing, place one of the assemblies exactly 
where it is to remain. After further assembly it will be 
unmovable. 
 
Place the other assembly approximately 14 feet away as 
measured from the back of one Rear Stabilizer to the 
other.  The finished Cable Cross will measure 13 feet 3 
inches long by 4 feet wide. 

 

 
 

Summary of Contents for CT-CCO

Page 1: ...CT CCO CABLE CROSS...

Page 2: ......

Page 3: ...aintenance schedule provided on the equipment It is strongly recommended that a qualified dealer assemble this Cable Cross machine Should there be any question during assembly contact your authorized...

Page 4: ...RE DESCRIPTION QUANTITY Bolts 3 8 x 8 8 3 8 x 5 4 3 8 x 4 12 3 8 x 4 2 3 8 x 4 2 3 8 x 2 6 3 8 x 2 6 3 8 x 2 4 3 8 x 2 2 3 8 x 1 12 3 8 x 1 2 Washers and Nuts 3 8 Curved Washers 28 3 8 Flat Washers 80...

Page 5: ...4 Round Cable Retainers 4 Stabilizer 2 Center Tube Connector Tubes 2 CABLES AND PULLEYS CLM Cable 4 Pulleys 11 MISCELLANEOUS Guide Rods 4 Lube Weight Stack Cushions 4 Slider Tube 2 Exercise Handles 2...

Page 6: ...ottom using 1 3 8 x 2 bolts 2 3 8 flat washers and 1 3 8 nuts Tighten these bolts D Attach the Bottom Brackets to the Base Tubes using 2 3 8 x 5 bolts and 4 3 8 flat washers and 2 3 8 nuts Do not tigh...

Page 7: ...at Washers 4 Nuts 2 Chrome Tubes 2 Pulley Carriages 2 Base Tubes 2 Bottom Brackets 4 5 bolts 8 Flat Washers 4 Nuts 4 Rubber Stops 2 2 3 4 Bolts 4 Flat Washers 2 Nuts 5 A B C D 1 Chin up Bar 2 4 Bolts...

Page 8: ...en completely Also install 2 2 bolts and 2 washers through the top holes of the Top Beam bracket and Loop Upright to ensure alignment I Then fasten the other end of the Top Beam to the chrome Slide Tu...

Page 9: ...s y 1 2 1 2 Bolt 2 Washers 1 Nut 1 Top Beam 2 4 3 4 Bolts 2 2 3 4 Bolts 4 Curved Washers 2 Washers 2 Nuts 1 2 1 2 Bolt 1 4 1 4 Bolt 2 Washers F x 2 G x 2 H x 2 I x 2 REMOVE BLACK END CAP 7 BUILD TWO F...

Page 10: ...majority of the cable should now be facing the chrome Slider Tube The middle of the cable is at the back of the weight stack Install Upper Pulley Bracket by placing the pins into the tops of the Guide...

Page 11: ...it onto the Center Beam This is a two person task K Detail of Upper Pulley Bracket 1 Center Beam Ass y 1 2 1 2 Bolt remove and re install 2 Washers 1 Nut 1 2 1 2 Bolt remove and re install 2 Washers...

Page 12: ...Retainer at the 8 o clock position There is a post for a cable retainer welded at approximately 5 o clock Make sure the cable is within the retainers and in the pulley groove Tighten the bolt R Instal...

Page 13: ...2 1 Pulley 1 Cable Retainer 1 Spacer 1 4 1 4 Bolt 2 Washers 1 Nut T x 2 2 Pulleys 2 1 3 4 Bolts 4 Washers 2 Nuts U x 2 11 1 Pulley 1 1 3 4 Bolt 1 Washer O x 2 1 Pulley 1 2 Bolt 1 Cam Washer 2 Washers...

Page 14: ...ded fasteners pre installed into the Front Shroud ACCESSORIES AND LABELS X Attach Weight Labels in recess provided on front of Weight Plates All the recesses should be aligned and to the right as you...

Page 15: ...Cable View Steps S T U Handle and Optional Shroud Installation 13 Cable View Step O Cable View Steps P Q R...

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