InFocus MaxFlight MT3000B ELECTRIC, Owner'S Manual

Page 1: ...MaxFlight MT3000 B ELECTRIC Monster Truck Manual...

Page 2: ...Over Page 13 2 6 Description of Customer Restraint System Page 13 2 7 Height and Weight Page 13 2 8 Game Selection Page 14 2 9 Customer Packets Page 14 2 10 Recommended Passenger Loading Procedures P...

Page 3: ...o Page 28 1 6 Operating Limitations Page 30 CHAPTER 2 ELECTRICAL 2 1 Electrical System Page 30 2 2 Motion Platform Axis Page 32 2 3 Initial Wiring Confidence Test Page 33 2 4 Manual Control of Inverte...

Page 4: ...ow Platform Motion Control Window Motion Platform Window Com New Player Window Select Game Window Select Level Window Configuration Status Window Devices Config Devices 2 Config Steering Throttle User...

Page 5: ...ng of Cockpit and Consoles Page 75 5 7 Troubleshooting Page 75 5 7A Power Problems Page 75 5 7B No Computer Power Page 75 5 7C Cockpit Power Page 76 5 8 Video Problems Page 76 5 9 Audio Problems Page...

Page 6: ...Manual II Hitachi Projector Manual III Sumitomo Motor and Gear Box Manual IV Warranty Cards for all Items Section III Installation Page 94 TABLE OF CONTENTS INSTALL CHAPTER 1 SET UP 1 1 Field Torque...

Page 7: ...ements Page 110 DET 039 MT Layout and spacing Page 111 DET 040 Lower Cockpit Fiberglass Page 111 DET 041 Lower ear ABS Page 112 DET 042 Upper rear ABS Page 112 DET 043A Lift Jack Clutch Tower Page 113...

Page 8: ...MaxFlight MT3000 B ELECTRIC Operators Manual...

Page 9: ...ree of two motion flips The 2 passenger cockpit is equipped with a huge 58 projection screen and a pulse pounding surround sound system Once the cockpit is closed and locked the passengers embark on a...

Page 10: ...conditions are described below 1 5A Intoxication If a patron is under the influence of any drugs or alcohol they should not be allowed to utilize the equipment If a question arises have a manager spe...

Page 11: ...y reason 1 6E Ensure that patrons pass the height and weight requirements to ride the simulator 1 6F Queue Line Safety The queue line must be kept orderly The patrons must remain behind the establishe...

Page 12: ...tor operates in a safe condition 1 On the left A frame turn the power switch on the power strip to ON This will power up the following a Projector power b Wireless receiver power c Network switch powe...

Page 13: ...w 1 Game Setup Window a Single Player select if no remote viewer is used b Multiplayer Host select if remote viewer is used OK select and go to next window b Track Setup Window 1 Island Data Base open...

Page 14: ...o make their game selections while waiting in the queue line 2 6 Customer Pockets The attendant must ask each patron if they have any objects in their pockets that could come out during the ride If so...

Page 15: ...imer runs down stopped by rider or stopped by operator 2 9 Game Over When the time runs out stopped by rider pressing the cockpit e stop or operator clicks STOP icon The LOWER PLATFORM icon will highl...

Page 16: ...the screen Wait for the unit to level and then lower the platform as normal In the event that the unit is not responding to the commands use the Red EMERGENCY STOP BUTTON on the side of the Command C...

Page 17: ...eue line begin exiting the facility Lower the unit s open and unbuckle all patrons and assist with the evacuation of the facility Follow the system shut down procedure if time permits or at least pres...

Page 18: ...escription The Daily Checklist is to be completed by the first shift attendant operating the MT3000 as well as the second shift attendant if applicable at the beginning of his her shift These sheets m...

Page 19: ...ication to any of its products MaxFlight Corp will not issue letters for the operation of rides which do not meet the manufacturing specifications this includes cases where the non conforming modifica...

Page 20: ...ease knob SLOWLY turn the knob clockwise until the unit lowers from the elevated position Adjust the lowering speed by the amount you turn the knob After the ride has lowered open the canopy raise the...

Page 21: ...showing a STOP and RAISE icon 5 Pull out the E Stop on side of command console Verify immediately that there is no motion on the platform If there is push E Stop back in immediately and then back out...

Page 22: ...ons due to the special strobe and lighting effects that are known to trigger seizures All loose articles such as pens loose change etc that may come off during flight should be removed Patrons have a...

Page 23: ...s are tight Inspect the Cockpit latch for proper operation and condition Check stairway for any movement _____ _____ Ensure the Emergency Stop Button is functioning properly Make sure the tail boom st...

Page 24: ...s will dictate 6 Environment Keep facility operating temperature reasonably stable Temperatures less than 80 degrees Fahrenheit with humidity levels less than 60 would keep patrons comfortable and kee...

Page 25: ...single phase 220 volts 10 amp 50 Hz B 1 circuit three phase 230 volts 20 amp 50 Hz HONG KONG CONFIGURATION Facility requirements are A 2 circuit single phase 110 volts 15 amp 50 Hz B 1 circuit three...

Page 26: ...MaxFlight MT3000 B ELECTRIC Technical Manual...

Page 27: ...1 2C Electro Magnetic Interference EMI EMI is a problem when you have high current wires laying parallel with low current voltage wires When the magnetic field about a wire changes that change induces...

Page 28: ...Motor Brake Gear box mounted on top of center weldment attached to a horizontal drive screw that moves the counterweight in either direction as commanded by the CPU Brake attached to end of motor this...

Page 29: ...H9 connector by way of the roll and pitch signal slip rings to the CPU Com 2 input to the mother board Older Style Units On later style units the signal is routed directly to the computer along the US...

Page 30: ...ted by counting lines per revolution per inch of raise 6 Platform reaches the top stops lift brake turned ON when upper limit switches are reached Upper limit switches do not stop raise power of lift...

Page 31: ...rs except canopy and patron E stop which use the 12 VDC Using dead end resistor network the 12 5VDC is used by the sensors powered from this panel 2 All encoder return signals pass through the interfa...

Page 32: ...o direct sunlight high temperature and high humidity The emergency stop button must be used to remove power supplied to the motion system before servicing the control box NOTE make sure that the main...

Page 33: ...ors are used for the main pitch motor roll motor and lift motor power All other connectors are military style connectors Motor power connections provide 208 volt 3 phase power to the Pitch Roll and Li...

Page 34: ...to the inverters and an analog feedback signal to the CPU telling the CPU what each inverter is doing The encoders also give feedback to the CPU which is the heart of the system to null out motion an...

Page 35: ...en You must install the default registry settings for the particular type of motion platform and product you are installing this for To install the default registry settings a Open a Command Prompt wi...

Page 36: ...rong direction make corrections as in paragraph 2 3B above NOTE Prior to performing this test if the inverter s are run for the first time Paragraph 2 8 through 2 11 must be complied with or the respe...

Page 37: ...OP BEFORE RUNNING EITHER ROLL OR PITCH MOTION 2 4B Roll Axis NOTE Motion as seen sitting in the machine facing forward 1 Click on RIGHT icon the machine will roll clockwise direction it will continue...

Page 38: ...P AP DP is the desired position AP is the actual position and EP is the error position a positive EP results in a positive analog signal to move the motor in the direction which will decrease the erro...

Page 39: ...al block 2 With both hands pull down the terminal block from the back of the control circuit terminals 3 When installing the terminal block to a new inverter exercise care not to bend the pins of the...

Page 40: ...using the FRU DU04 Control Panel The Control Panel is connected to the inverter using an 8 pin straight through RJ 45 cable or by directly mounting the Control Panel on the inverter using the straight...

Page 41: ...e table For a history log of recent alarm stops access the HELP MODE menu with the operation panel FR DU04 See attachment I 5 Help mode for instruction After you have replaced and initialized the new...

Page 42: ...n VFD Setup S_W icon this initiates the interface program Or if the icon is not on desktop Click START Programs VFD Setup S_W VFD Setup S_W 4 Click on OFF LINE box it will change to ON LINE These part...

Page 43: ...opy window select Present Setting and the same node number being worked with step 8 and press OK 12 Change Parameter 77 to 801 This allows writing to certain protected parameters such as the tuning va...

Page 44: ...0 230 0 208 0 208 0 84 Rated motor frequency 60 60 60 60 90 Motor constant R1 91 Motor constant R2 92 Motor constant l1 93 Motor constant L2 96 Auto tuning setting 3 3 3 1 117 Station number 0 1 2 3...

Page 45: ...2 Ensure inverter is initialized and all parameters have been checked 3 Open the Mitsubishi Frequency Control Interface program 4 Click OFF LINE square it will turn to say ON LINE 5 Click Block read...

Page 46: ...tains in place the tail shaft retention plug Bolted and safety wired to the center weldment 5 H frame assembly attached to the tail shaft See drawing DET 018 017 Is the mounting support for the tail b...

Page 47: ...nsist of action jack assembly jack lift tube to pitch lift block assy cross drive shaft 90 degree gear box main drive shaft to motor coupling and 3HP lift motor In order to assure a smooth operation o...

Page 48: ...position gear box so label is up at the top ii Tap the three top holes using a 3 8 inch coarse thread tap inch down iii Locate and install three cut to length threaded rods use loctite at base iv Loc...

Page 49: ...llowing step must be performed quickly and accurately or the coupling will not be able to be moved once cooled v After couplings are heated using gloves immediately position over key and motor shaft m...

Page 50: ...ogram Only the pages that can be altered are listed in this appendix It has been noted at several locations that local computer experts have changed settings in order to enhance their riding pleasure...

Page 51: ...n the settings pages required to trouble shoot the system If a MaxFlight technician has not trained you do not change any of the settings The order of presentation is as follows Operator Panel Alert w...

Page 52: ...st few days OPERATOR PANEL Alert Window Sample Game Timer Program Patron E Stop Indication Platform Raise Lower Panel Sample failure alert window In this case the power to the inverters has not been t...

Page 53: ...Device must be enabled to allow raising and lowering This is also the sample page projected above the operators control panel Default time can be changed by clicking the up dwn arrows Team color can b...

Page 54: ...ck OK Used if you only have the Monster Truck and no Network Used if you have a network set up with a remote viewer computer The main computer is HOST and viewer CPU is CLIENT Used if another Monster...

Page 55: ...Computer Serial To display all the devices used in the program click on show all and will open up like Device 2 below The legends displayed here are for info only Use the correct legends as listed in...

Page 56: ...he controller first then go and start the device before you go to make tti h i iti ll By double clicking on any device it will open that devices property pages Make no changes unless you are familiar...

Page 57: ...tion Buttons Some of the above buttons are not available on all Monster Truck Units They are dependent upon which version of software you have loaded and the type of game stick controller installed Ch...

Page 58: ...Address EDS...

Page 59: ...Path IO Drivers Game log and alert log routing information within the CPU...

Page 60: ...Video Sound This is the page that the Occupant Safety Stop can be tested...

Page 61: ...Lock Device Start Enable Page To prevent inadvertent tampering with the settings YOU can enter your own password NOTE Before the joysticks can be calibrated you must start the DEVICE and...

Page 62: ...rect Sound Properties New Monster Truck Program window Motion Platform window This panel is opened by double clicking on Direct Sound in the device window Patron E Stop and Canopy open sensor indicato...

Page 63: ...the latest or current software loaded Allows testing of all the sensors on the motion platform Allows the testing and monitoring of all encoders on the motion platform Found by going regedit 32 HKEY L...

Page 64: ...Regedit 32 Window Hkey Local Machine Window Start Run select Regedit32 enter...

Page 65: ...Lift Motion Editor Settings Counterweight Motion Editor...

Page 66: ...Counterweight Motion Cont Pitch Motion Editor...

Page 67: ...Pitch Motion Filter 1 Editor Pitch Motion Filter 2 Editor...

Page 68: ...Pitch Motion Filter 3 Editor Roll Axes Motion Editor Roll Motion Filter 1 Editor...

Page 69: ...Roll Motion Filter 2 Editor Roll Motion Filter 3 Editor...

Page 70: ...installed properly 5 1D Tail Boom Cover Inspect the Tail Boom Cover for any wear or damage Verify that the center weldment cover plates are in place Verify that the securing screws are tight lower af...

Page 71: ...grease Inspect the mount root area for possible fatigue or cracks using the non destructive test method See DET 050 5 2D Key Way Sub Assemblies Inspect the keyways for damage and tightness of the bol...

Page 72: ...such as the main circuit semiconductor devices The life of the cooling fan bearing is usually 10 000 to 35 000 hours Hence the cooling fan must be changed every 2 to 3 years if the inverter is run co...

Page 73: ...ned using A good glass cleaner for heavy smudges followed up with a furniture polish like PLEDGE or a wax made specifically for fiberglass The consoles and the rest of the cabinetry surfaces can be cl...

Page 74: ...h on the power strip located behind side ABS left side This powers up the following cockpit ventilation fans projector power projector vent fan and power strip located behind lower ABS dark panel righ...

Page 75: ...ll for repair or replacement procedures 5 9 Audio Problems Routing is from the CPU sound card to the INPUT on the pre amp from OUTPUT on the pre amp to the INPUT of the main power amp There are four t...

Page 76: ...aising Exit the program restart and normal operation should be regained 5 10C Unit Raises but Not Normal CPU program error lower the platform restart program If same after restart exit CPU completely...

Page 77: ...in the cockpit between the two seats Enables occupants to signal operator that they want to stop the ride When depressed it will halt pause the program stop motion of unit allow the unit to turn to t...

Page 78: ...e motor WARNING Any motor other than lift that is tested under power ON conditions the unit must be in the fully raised position or grave damage to equipment or personnel will result by motion of the...

Page 79: ...rted Say OK Click on or create Maxflight I O System and enable it the same as CIB 1000 Double click on User Joystick this opens input page Select Maxzilla Maxzilla 2nd Player Go to Input Devices page...

Page 80: ...Enabling and Calibrating Joysticks Throttles running USB control Boards a START on task bar select Control Panel select Gaming Options b USB adapter must be visible c Click on the adapter and select P...

Page 81: ...Brake Pedal Select Direct Input Check Dig 1 b Maxzilla 2nd driver 1 Gas Pedal Select Direct Input Rudder 2 Brake Pedal Select Direct Input Check Dig 3 5 Select Buttons tab Maxzilla Reverse Select Dire...

Page 82: ...n must be changed immediately Figure 1 Fan replacement Removal 3 Push the catches on both sides and pull the fan casing down 4 Disconnect the fan power connector Reinstallation 3 Reconnect the fan pow...

Page 83: ...FOCUS COM Also the projector is warranted by Infocus direct by a pass through warranty Any maintenance done to the projector will void the warranty Should you require a loaner Infocus will overnight d...

Page 84: ......

Page 85: ...After inspection of all welds clean the remaining penetrant and developer for future inspections...

Page 86: ...A Frames for security Inspect the Up Down Canopy and Failsafe Sensors for security and proper operation Inspect the A Frames for signs of walking if unit is not secured to floor Inspect Harness for a...

Page 87: ...P 11 Contactor Cable to command console J 11 E Stop input to power box SE11 072 SE11 001 P 12 Main AC Cable wall plug J 12 SE11 009 P 13 Male plug to UPS J 13 115 VAC power cable to command console SE...

Page 88: ...input J 37 J 37 Canopy signal input on roll ring SE11 013 SE11 012 P 38 E stop signal to roll rings J 38 E stop signal input on roll rings SE11 013 SE11 012 P 39 Demo signal output to J 39 J 39 Demo...

Page 89: ...62 SE11 033A P 62 MT left brake to J 62 J 62 MT left brake HAAP input SE11 033A P 63 MT left steering to J 63 extension cable J 63 MT extension cable to P 64 SE11 033A P 64 MT left strng input J 64 HA...

Page 90: ...Sensor Cable Layout SE11 017 Up Sensors Left Right Cable SE11 018 Internal Speaker Wiring Layout SE11 019 E Stop Cable Layout SE11 020 Canopy Sensor Cable Layout SE11 021 A Frame Power Strip for Cock...

Page 91: ...installed on a computer before viewing Hitachi Projector Settings for Models 220 and 270 To obtain the best possible picture from these new style projectors the following settings are he ones we at th...

Page 92: ...b Menu Color to BLUE c Language to Local desire default is English d Timer to 15 Min e Auto OFF to select STOP no standby mode f Sync on G turn OFF sync on G Invalid...

Page 93: ...MaxFlight MT3000 Installation Manual...

Page 94: ...g assembly gets 4 ea X 13 X 2 hex heads and lock washers rear facing leg assembly gets 4 ea X 13 X 1 hex heads and lock washers Lower the lift block from top to bottom of A frame with serrated bearing...

Page 95: ...left side bar extension facing inward on A frame The other on the right side The jackshaft assemblies can be positioned by lifting slightly on pitch lift blocks tilt top of jackshaft inward and push g...

Page 96: ...oard onto inside left front cabinet wall See DET 045 20 Locate and install cockpit power strip to left rear outer cabinet support frame See DET 046 21 Locate and install lift center shaft assembly See...

Page 97: ...ds from control console and kiosk to the wall outlets Connect to power source and verify power is available DET 006 36 Power up control console Turn power strip ON turn UPS ON green light on turn comp...

Page 98: ...ual page 4 paragraph 2 2 Run several test cycles to verify performance of the unit 46 Perform the final leveling and squaring of the unit When squared and level anchor the base C channels using the an...

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Page 116: ...e cockpit door hinges and gas spring cylinders for condition and proper operation Inspect the seat for loose or missing fasteners and appropriate safety wire Inspect the cockpit frame for cracks or de...

Page 117: ...damage protection Visually inspect the condition of the conduit wiring and connections Check for proper condition operation and labeling of control stations Check for accessibility for authorized per...

Page 118: ...ices Check for proper operation of the emergency lighting and battery packs Check the condition content and location of all warning and information signs Check for classical hazard guarding in the gue...

Page 119: ...fire alarm system will trip closing the NO contact thereby initiating the Panic Stop circuit Upon circuit activation the system will return to the Home position the video image will freeze and the so...

Page 120: ...Section IV Drawings A Electrical...

Page 121: ...B Mechanical...