SMT-BD2
Chapter 7 – Fault finding
1 - SYSTEM FAULT
If the red
SYS
led is lit when the amplifier is on, the logic board is off duty.
Check that the EPROM firmware memory is correctly plugged on the amplifier.
Check for the possible presence of any conducting dust that may involve short-circuits on the amplifier logic
board.
2 - STORED FAULTS
If a fault occurs on the amplifier, it can generate the detection of several other faults which are only a
consequence of the original one. In order to simplify the diagnostic and the maintainance, the faults are displayed
and processed with the priority described below. For safety reasons, the power must be turned off before
cancelling some faults that require the handling of the amplifier or the connectors.
2.1
-
"BUSY"
FAULT
If the BUSY fault is continuously displayed after power on, the auto-test procedure has failed and the control
board is not operating correctly.
If the BUSY fault is continuously displayed after the starting of the motor phasing procedure by
CVO
at power
up (“incremental encoder ” configuration without HES) , the procedure has failed because of an external
cause and the calculated phase value is wrong. Check that the
Motor encoder resolution
parameter value is
correct. Check that the
Motor parameters
(
Pole pairs
and
Phase order
) values are correct. Check that the
ENABLE
input is activated. Check that the limit switches inputs are not activated. Check that the motor is not
locked and the shaft movement is free during the procedure execution.
If the BUSY fault is continuously displayed after the execution of the
Auto-phasing
procedure, the procedure
has failed because of an external cause and the calculated parameters are wrong. Check that the
Motor
encoder resolution
parameter value is correct. Check that the
ENABLE
input is activated. Check that the
limit switches inputs are not activated . Check that the motor is unloaded and the shaft movement is free
during the procedure execution.
If the BUSY fault is continuously displayed after the execution of the
Auto-tuning
procedure, the procedure
has failed because of an external cause and the calculated parameters are wrong. Check that the
ENABLE
input is activated. Check that the limit switches inputs are not activated. Check that the motor shaft
movement is free during the procedure execution.
If the BUSY fault is continuously displayed after the execution of the
Offset compensation
procedure, the
offset is exc/- 0.3 Volts. Check for the voltage value on the analog speed input command CV during
the procedure execution. Check that the input command wiring between controller and amplifier answers the
requirements of
(CV at diff. low of the NC and 0 Volt cable).
If the BUSY fault is continuously displayed after the execution of the
Cogging torque acquisition
procedure
(for rotating motors), the procedure has failed because of an external cause and the cogging acquisition is not
valid. Check that the
ENABLE
input is activated. Check that the
CI
and
CV0
inputs are not activated. Check
that the limit switches inputs are not activated. Check that the encoder is providing one marker pulse per
motor revolution. Check that the motor is unloaded and the shaft movement is free during the procedure
execution. Check that the motor current value corresponding to the cogging torque effect is lower than 5% of
the amplifier current rating.
If the BUSY fault is continuously displayed after the execution of the
Linear Cogging acquisition
procedure
(for linear motors), the procedure has failed because of an external cause and the cogging acquisition is not
valid. Check that the
ENABLE
input is activated. Check that the
CI
and
CV0
inputs are not activated. Check
that the positive and negative motor travel limit switches are operating correctly. Check that the encoder is
providing one marker pulse over the entire motor travel. Check that the motor is unloaded and the
displacement is free during the procedure execution. Check that the motor current value corresponding to the
cogging force effect is lower than 5% of the amplifier current rating. Check that the motor travel distance (from
the negative to the positive limit switch) is less than 4000000 encoder counting increments.
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Chapter 7 - Fault finding