Infranor XtrapulsPac, Installation Manual

4 

Content

XtrapulsPac Installation Guide 

3.5

-

ENCODER

CONNECTORS:

X3 ................................................................................................. 35

3.5.1 - X3 connector for incremental TTL & HES encoder input (Sub D HD  26 pins female) ....... 35

3.5.2 - X3 connector for incremental  Sin/Cos & HES encoder input (SubD HD 26 pins female) .. 35

3.5.3 - X3 connector for "absolute Hiperface® encoder" input (Sub D HD 26 pins female) ........... 36

3.5.4 - X3 connector for "single-turn absolute SinCos encoder" input (Sub-D HD 26 pins female) 36

3.6

-

FIELDBUS

CONNECTORS:

X6

AND

X7 .................................................................................... 37

3.6.1 - XtrapulsPac-ak version (CANopen® bus) ........................................................................... 37

3.6.2 - XtrapulsPac-et and XtrapulsPac-ed versions (EtherCAT® bus) ......................................... 38

3.7

-

SERIAL

LINK

RS-232

CONNECTOR:

X5 ................................................................................... 38

3.7.1 - XtrapulsPac-ak version (CANopen® bus) ........................................................................... 38

3.7.2 - XtrapulsPac-et and XtrapulsPac-ed versions (EtherCAT® bus) ......................................... 38

3.8

-

24

V

DC

AUXILIARY

POWER

SUPPLY

&

MOTOR

BRAKE

CONNECTOR:

X8 ........................... 38

3.8.1 - Motor brake output on XtrapulsPac 400 V drives ................................................................ 39

3.8.2 - Motor brake output on XtrapulsPac 230 V drives ................................................................ 39

3.9

-

POWER

CONNECTORS:

X9

 AND 

X10 ....................................................................................... 40

3.9.1 - XtrapulsPac 230 V: X9 ......................................................................................................... 40

3.9.2 - XtrapulsPac 400 V / 45 A and 100 A: X9 ............................................................................. 40

3.9.3 - XtrapulsPac 400 V / 200 A: X9 ............................................................................................ 41

3.9.4 - XtrapulsPac 400 V / 08 A and 20 A: X10 ............................................................................. 41

3.9.5 - XtrapulsPac 400 V / 08 A and 20 A: X9 ............................................................................... 41

3.10

-

MAINS

GROUND

CONNECTION ............................................................................................ 42

CHAPTER 4 

– CONNECTIONS ............................................................................................................ 43

4.1

-

EXAMPLES

OF

CONNECTION

DIAGRAMS ............................................................................. 43

4.1.1 - XtrapulsPac 230 V ............................................................................................................... 43

4.1.2 - XtrapulsPac 400 V / 08 and 20 A ......................................................................................... 46

4.1.3 - XtrapulsPac 400 V / 45 A, 100 A and 200 A ........................................................................ 49

4.1.4 - UL standard requirements ................................................................................................... 52

4.1.4.1 - 24 V supply .................................................................................................................................... 52

4.1.4.2 - Power supply and UL fuse ratings ................................................................................................. 52

4.2

-

ANALOG

INPUTS

CONNECTION.............................................................................................. 52

4.2.1 - ANA1 input connection with a differential analog signal source .......................................... 52

4.2.2 - ANA1 input connection with a non-differential analog signal source ................................... 53

4.2.3 - ANA2 input connection ........................................................................................................ 53

4.3

-

CONNECTION

TO

VARIOUS

SENSOR

TYPES ........................................................................ 53

4.3.1 - Connection to a resolver: X1 - Sub D 15 pin female connector .......................................... 53

4.3.2 - Connection to an incremental TTL encoder: X3 - 26 pin female HD connector .................. 54

4.3.3 - Connection to an incremental TTL encoder with Hall sensor: X3 - 26 pin female HD 
connector ......................................................................................................................................... 54

4.3.4 - Connection to an incremental Sin/Cos encoder with Hall sensor: X3 - 26 pin female HD 
connector ......................................................................................................................................... 55

4.3.5 - Connection to an absolute Hiperface® encoder: X3 - 26 pin female HD connector ........... 55

4.3.6 - Connection to an absolute Hiperface DSL® encoder: X1 - Sub D 15 pin female       
connector ......................................................................................................................................... 56

4.3.7 - Configuration of the XtrapulsPac drive with "Software gearing" function ............................ 58

4.4

-

ACCESSORIES

AND

CONNECTIONS ...................................................................................... 59

4.4.1 - Connection of the internal braking resistor .......................................................................... 59

4.4.2 - Connection of the external braking resistor ......................................................................... 60

4.4.3 - Connection of a backup battery ........................................................................................... 61

4.5

-

CONNECTION

TO

THE

"

GEM

DRIVE

STUDIO

"

SOFTWARE

TOOL ........................................ 61

4.5.1 - Connection of the serial link to the X5 connector ................................................................ 61

4.5.2 - Multiaxis connection of the serial link .................................................................................. 61

4.5.2.1 - XtrapulsPac drive in CANopen® configuration .............................................................................. 61

4.5.2.2 - XtrapulsPac drive in EtherCAT® configuration .............................................................................. 62

4.6

-

WIRING

INSTRUCTIONS .......................................................................................................... 62

4.6.1 - Ground  connection .............................................................................................................. 62

4.6.2 - Shield connection ................................................................................................................. 63

4.6.3 - Example of ground and shield connections ......................................................................... 63

4.6.4 - Motor, resolver and encoder cables .................................................................................... 64

4.6.5 - Serial link and CAN communication cables ......................................................................... 65