Ingersoll-Rand 150-8000 Operator'S Manual Download

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HB Series Desiccant Dryer Models 150-8000

ingersollrandproducts.com

14.0 WIRING DIAGRAM

WIRING

DIAGRAM

HB4000-HB5000 TM-580080-D

DPC-AN2

DPC-AN1

R3 = 250 OHM,

1/4

W 0,.1 %

1191

1051

EMS C

ONTR

OL REL

DCPS-0V

, 1051

DCPS-24V

, 1042

ENCL

OSURE F

THERMIST

LEFT

WER

RIGHT

WER

EMS

T 3

T 2

CR3-2,3

CR3-1,6

WHT

BLK

WHT

BLK

CR3-2

CR3-1

WPOINT

ANSMIT

TER

TR-1

RED

TS-2 (HB5000)

BLK

ITEMS THA

T APPE

AR IN

GRA

Y MA

Y NO

T BE IN

UDED

. THE

SE ITE

MS ARE OP

TION

AL OR A

DDED AS RE

QUIRED PER

YER ORDER

MODEL HB5000 ONL

TES:

1) ALL C

ONTR

WER (115V

) WIRE IS RED

, REMO

TEL

Y PO

WERED C

ONTR

OL IS

YELL

, ALL C

OMMON C

ONTR

100

102

101

103

104

105

1001

0.15 KV

115V

FUSE F4

FUSE F3B

FUSE F3A

460V

1051

FUSED DISC

ONNECT SWIT

(SUPPLIED BY CUST

OMER)

1002

1003

106

107

108

109

110

DCPS-0V 1051

1001

GND

1001

(DC) C

ONTR

OLLER

W/KE

AN1

AN3

AN2

AN0

GND

24V

111

112

113

114

115

116

117

118

119

1051

1161

1171

1181

1001

1042

DCPS-0V

, 1051

DCPS-5V

, 1041

R2 = 200 OHM,

1/2

, 5 %

WER ON / OFF

REMO

TE AL

ARM

2) C

ONTR

OLS

TO BE L

ABELED IN ENCL

OSURE

TO MA

TCH

WIRING DIA

AM PER UL-508A.

WIRE (GR

OUNDED) IS

WHITE

. ALL DC

VOL

GE +

WIRE IS BL

, DC -

WIRE IS

WHITE

W/ BL

UE STRIPE

, ALL PO

ER (FULL

VOL

GE)

WIRE IS BL

ACK.

TB-1

1191

WER PUR

VAL

1051

RIGHT

WER PUR

VAL

WER INLET

VAL

RIGHT

WER INLET

VAL

HEA

TER SOLID ST

ATE REL

AY 3

OVER

TEMP

THERMOST

AT -

TS-1

DC-AN0

DCPS-24V

, 1042

DC-I0

DC-I1

LEFT

WER PRESSURE SWIT

RIGHT

WER PRESSURE SWIT

PS-1

PS-2

1171

1161

1181

1152

1181

1171

1161

1152

1002

1191

1002

1191

TB-2

HEA

TER HIGH

TEMP

. AL

ARM,

1153

DC-I2

0.5 A

2 A

1051

1122

EXPANSION ADAPTER

WER DEPRESSURIZA

TION

VAL

REPRESSURIZA

TION

VAL

EXP

ANSION MODULE

127

126

125

123

124

122

ABLE

121

120

BLE

1271

1251

A01

(EM)

1241

1051

OWER

STR

1002

1051

(EA)

ABLE

1261

RIGHT

WER DEPRESSURIZA

TION

VAL

1051

1241

1251

1261

1241

1251

1261

HEA

TER SOLID ST

ATE REL

AY 2

HEA

TER SOLID ST

ATE REL

AY 1

1002

1051

1122

GND

DP-5

1042

1051

1042

1051

1001

DISPL

AY P

ANEL

1151

WER A

UXILIAR

Y C

ONT

, STR1-1

(DP)

R1 = 10K.

OHM,

1/4

, 1 %

DCPS-0V

, 1051

DCPS-0V

, 1051

DCPS-0V

, 1051

FV-4B

FV-4D

FV-4A

FV-4C

FV-4E

FV-4F

FV-4G

1041

GND

1042

24V

(DCPS)

24V/5V

WER SUPPL

CUST

OMER'S REMO

TE AL

ARM C

ONT

ACT

Y C

ONT

ACT

S R

ATED FOR 10 A / 120

1051

TS-2,2

1155

1002

1271

1282

1002

1001

1002

1271

1282

1002

TB-3

1001

OUND

1L1

1L2

1L3

TOR ST

TER,

STR1

TOR

1M1

1M2

1M3

TOR

WER

4T3

4T2

4T1

ONT

OR - CTR1

SSR1

SOLID ST

ATE REL

SSR2

SSR3SSR3

TAN

HEA

TER

TAN

ANGE= 0.1

TO 102.3 SEC.)

TDR1

1081

1051

CR 1

(SET A

T 12.5 SEC

ONDS)

HEA

TER C

ONTR

OL REL

HEA

TER C

ONT

ACT

NTR

OL REL

DEL

AY ON BREAK

HEA

TER HIGH

TEMP

. REL

CR2-1

128

CR1-1

1001

1281

1282

CTR

1002

HEA

TER C

ONT

ACT

1271

1282

1271

1282

1155

DCPS-0V

, 1051

.L.

DIST

. BL

OCK

LUG

GND

(SPLIT CIR

CUIT

)

ONT

OR - CTR2

1002

CTR

HEA

TER C

ONT

ACT

TAN

3T1

3T3

3T2

TAN

2T1

2T3

2T2

4L1

F14

4L3

4L2

F15

F16

4L1

4L3

4L2

3L1

F11

3L1

3L3

3L2

3L3

F12

3L2

F13

2L1

2L3

2L2

2L3

2L2

F10

1L1

1L3

1L2

1152

DCPS-0V

, 1051

1051

ENCL

OSURE

THERMOST

AT -T

S-2

STR1-1

STR1-2

UXILIAR

Y C

ONT

1151

1154

HEA

TER OPER

ATING

TEMP

HEA

TER JUNCTION BO

8 X 10 X 6

THERMIST

TS-1,4

TS-1,2

TS-1,1

T 1

WHT

BLK

TB-4

1152

1153

1154

1152

TS-2,1

1154

1152

1051

1155

1051

SSR

1155

1153

1051

SSR

1051

TS-1

STR1-2

1154

1151

IN AN A

UXILLIAR

Y ENCL

OSURE L

ATED ON

THE REAR UPPER

VESSEL SUPPOR

T. ITEMS ARE SHO

WN ENCL

OSED IN DASHED BO

THE HIGH

HEA

TER

TEMPER

ATURE

THERMOST

AT (

TS-1) AS

WELL AS

THE HEA

TER OPER

ATING

THERMISTER (

T1) IS REMO

TEL

Y L

ATED

120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts

Summary of Contents for 150-8000

Page 1: ... Manual Del Operador ES Manual do Operador PT Manuel De L opérateur FR Operator s Manual EN I R ORDER NUMBER 81696181 CUSTOMER NAME Woodward RCC c o ALL Equipment CUSTOMER CONTACT Kerry Fang 704 655 5364 CUSTOMER P O NUMBER 78608 DRYER MODEL HB3000 EMS 120 26 Dryer Operation Installation Maintenance Manual and Parts ...

Page 2: ...MBER 81696181 CUSTOMER NAME Woodward RCC c o ALL Equipment CUSTOMER CONTACT Kerry Fang 704 655 5364 CUSTOMER P O NUMBER 78608 DRYER MODEL HB3000 EMS 120 26 Dryer Operation Installation Maintenance Manual and Parts ...

Page 3: ... 1 FAILURE TO REPRESSURIZE 8 4 2 FAILURE TO DEPRESSURIZE CONTENTS PAGE 8 5 HIGH DEW POINT ALARM INCLUDED WITH EMS 8 6 ENERGY MANAGEMENT SYSTEM EMS OPTIONAL 8 7 ALARM LIST 8 8 HIGH OUTLET TEMPERATURE OPTIONAL 9 0 TECHNICIAN MODE 10 9 1 ENTERING TECHNICIAN MODE 9 2 OPERATING MODE 9 3 COOL SWEEP 9 4 HEATER TEMPERATURE SETPOINT BLOWER PURGE MODE ONLY 9 5 ENERGY MANAGEMENT SYSTEM OPTIONAL 9 5 1 ENABLIN...

Page 4: ...omplied with specific recommendations of the Company Accessories or equipment furnished by the Company but manufactured by others shall carry whatever warranty the manufacturers have conveyed to the Company and which can be passed on to the Purchaser The Company shall not be liable for any repairs replacements or adjustments to the Equipment or any costs of labor performed by the Purchaser or othe...

Page 5: ...ll main electrical disconnect switch and disconnect any separate control lines if used before attempting to work or perform maintenance on the unit 4 Do not attempt to service any part while machine is in an operational mode 5 Do not attempt to remove any parts without first relieving the entire air system of pressure 6 Do not operate the dryer at pressures in excess of its rating 7 Do not operate...

Page 6: ... heater and blower operate for 2 hours and 57 minutes The blower continues to operate for an additional ten minutes to cool the heater The Repressurization Valve is then opened allowing dry compressed air to pass through the regenerating tower for 48 minutes 7 0 PRINCIPLES OF OPERATION 7 3 3 HEATLESS PRESSURE SWING REGENERATION In the heatless mode following depressurization regeneration uses appr...

Page 7: ...corresponding values When power is supplied to the dryer the Microprocessor Control will illuminate and default to the Standby mode displaying the Press ON prompt The following illustration summarizes the keypad functions Figure 1 Microprocessor Controller BUTTONS ON Initiates PLC program Begins system monitoring and valve switching functions OFF Stops PLC program Stops valve switching functions I...

Page 8: ...E Indicates whether unit is currently consuming purging air Requires EMS Heater Status BLOWER PURGE MODE ONLY On Off Indicates that the heater is being given a signal to heat the purge air Blower Status BLOWER PURGE MODE ONLY On Off Indicates that the blower is being given a signal to supply the purge air Heater Temperature BLOWER PURGE MODE ONLY HEATER TEMP XX Indicates the heater temperature set...

Page 9: ...gram Should however power be cut to the dryer before the Shutdown Sequence has been initiated the dryer can be configured to restart in one of two restart modes 7 8 1 MANUAL MODE ZERO Ingersoll Rand dryers are shipped from the factory in the Manual Mode After power is re supplied to the dryer the user will be presented with the PRESS ON display The valve switching and timing operations will only s...

Page 10: ... point The EMS dew point sensor communicates the pressure dew point reading to the Microprocessor Controller Should the pressure dew point rise above the alarm set point the Microprocessor Controller will display the alarm condition on the controller screen 8 6 ENERGY MANAGEMENT SYSTEM EMS OPTIONAL EMS is an energy savings feature that matches moisture loading and regeneration energy usage Drying ...

Page 11: ...ollowing Depressing the button returns the controller to the top of the ALARM LIST BEGIN ALARMS Depressing the button again returns the controller to the CUSTOMER MODE ALARM LIST PRESS ENTER Depressing the SELECT DISPLAY list displays the most recent of the alarms stored by the Microprocessor Control Refer to the diagram at the end of this section for an explanation of the ALARM LIST Display FAIL ...

Page 12: ...COOL SWEEP COOL SWEEP OFF ON HEATER TEMPERATURE SETPOINT HEATER TEMP 300 425 ENERGY MANAGEMENT SYSTEM OPTIONAL EMS OFF ON ENERGY MANAGEMENT SYSTEM SETPOINT OPTIONAL EMS SET POINT 76 68 PURGE TEMPERATURE PURGE TEMP OFF ON RESTART MODE RESTART LAST ZERO EXTENDED HEATING EXTENDED HTG OFF ON HIGH DEW POINT ALARM ACTIVATION OPTIONAL HI DEW POINT OFF ON Pressing the 2 and 3 buttons simultaneously enters...

Page 13: ...5 ENERGY MANAGEMENT SYSTEM OPTIONAL The Energy Management System option includes a dew point sensor that transmits the outlet pressure dew point to the Microprocessor Controller The Microprocessor Controller displays the outlet pressure dew point in real time This option package also includes Energy Management System an energy savings feature that matches moisture loading and regeneration energy u...

Page 14: ...Depress the SELECT DISPLAY button until the START MODE screen is displayed RESTART ZERO SELECT DISPLAY RESTART LAST A NOTICE The restart modes will only effect restarting should power be unexpectedly removed from the dryer After proper shut down the dryer will require the user to depress the ON button to initiate the operation of the dryer program 9 8 EXTENDED HEATING OPTIONAL BLOWER PURGE MODE On...

Page 15: ...idered normal operation The Microprocessor Controller will only permit the jog function during specific stages of the program Should the program be at a stage where the program can not advance the following will be displayed Depress the SELECT DISPLAY button until the HIGH DEW POINT SET POINT screen is displayed HI PDP SETPOINT 10 SELECT DISPLAY SET Pressing the SET button permits the value of the...

Page 16: ...es to the inlet and outlet connections Locate the pre filters as close as possible to the dryer Ensure the positioning allows for ease of servicing Note that the wet air inlet is located at the dryer s upper manifold and the dry outlet air is located at dryer s lower manifold In situations where air supply is required 24 hours a day it is undesirable to interrupt the airflow a three valve bypass s...

Page 17: ...ccording to the minimum circuit ampacity shown on the dryer serial nameplate and the requirements of the NEC The power connections are marked L1 L2 and L3 A CAUTION Dryer must be grounded with the full sized ground wire connected to an earth ground 10 7 START UP With dryer de energized slowly pressurize the dryer When the dryer reaches full operating pressure check the system for air leaks Soap te...

Page 18: ...ON Depress the ON button to initiate the dryer program The Microprocessor Controller will display the first CUSTOMER MODE screen LT DRY RT REGEN ON The sequence will initiate proper Inlet and Purge Valve positioning and tower depressurization If the dryer has been in storage or off for an extended period of time the Blue Moisture Indicator may be gray the High Dew Point Alarm if equipped may be ac...

Page 19: ...s often as required to prevent contamination of the regenerative dryer s desiccant bed Pre filter drains must be checked daily Failure to drain condensed liquid from the sump of the filter housing will result in carry over and damage to the desiccant material HB post filters are used to prevent desiccant dust particulate contamination from migrating downstream into plant processes Elements should ...

Page 20: ...GEOUT PROCEDURE A WARNING To avoid injury depressurize dryer before performing any service A CAUTION Be sure to wear respiratory protection during the draining and filling process to minimize inhalation of desiccant as desiccant will produce dust during this procedure A NOTICE Each dryer is shipped with a desiccant sample kit to allow the desiccant to be sent for analysis This kit can be used to h...

Page 21: ... 4 8 mm ACTIVATED ALUMINA 1 8 2 5 mm HB 3 16 4MM 8MM 1 8 2MM 5MM MODEL ACTIVATED ALUMINA LB ACTIVATED ALUMINA LB 150 52 184 200 78 266 250 100 298 300 111 359 400 160 444 500 178 570 600 86 922 800 86 1184 1000 142 1258 1200 142 1464 1500 266 1934 1800 266 2334 2100 266 2662 3000 572 3654 4000 720 4418 5000 896 6304 6000 1100 7540 8000 1400 10120 NOTE Qty is per dryer DESCRIPTION PART ACTIVATED AL...

Page 22: ...nt to heater and blower Correct problem and reset blower motor starter Remove and clean or replace blower filter Reset blower motor starter Replace control solenoid valve Reset blower motor starter Repair or replace valve Reset blower motor starter Replace check valve Reset blower motor starter Verify and correct sizing of exhaust piping Reset blower motor starter Insufficient purge rate I Inlet a...

Page 23: ... CONTROLLER DISPLAY PANEL SEE DETAIL 34 00 C OF AIR OUTLET 66 09 1 4 MPT AUTOMATIC DRAIN CONNECTION 1 4 MPT AUTOMATIC DRAIN CONNECTION 20 81 TOWER TEMPERATURE GAUGE REACTIVATION BLOWER OPTIONAL TOWER INSULATION SHOWN THIS VIEW ONLY PILOT AIR SHUT OFF VALVE 17 50 17 50 PREFILTER PURGE ADJUSTMENT PRESSURE GAUGE OUTLET FLOW CHECK VALVE PURGE FLOW CHECK VALVE BLOWER INTAKE FILTER HEATER REPRESSURIZATI...

Page 24: ... 36 50 1 23 HEATER ON LIGHT BLOWER ON LIGHT 1 DRYER ON OFF CONTROL 2 DRYER ALARM 3 HEATER OPERATION TEMP CONTROL 4 HIGH HEATER TEMP ALARM 5 HEATER FAILURE ALARM 6 LEFT RIGHT TOWER DRYING 7 LEFT RIGHT TOWER REGEN 8 FAILURE TO SHIFT ALARM 9 REGEN SEQUENCE STATUS 10 BLOWER OPERATION CONTROL 11 HIGH HUMIDITY ALARM OPTIONAL 12 ENERGY MANAGEMENT SYSTEM EMS OPTIONAL TOWER TEMPERATURE GAUGE OPTIONAL TOWER...

Page 25: ...RESET 4 TEST 5 SET 6 SELECT DISPLAY 7 ENTER 8 LCD DISPLAY 1 4 MPT AUTOMATIC DRAIN CONNECTION 1 DRYER ON OFF CONTROL 2 DRYER ALARM 3 HEATER OPERATION TEMP CONTROL 4 HIGH HEATER TEMP ALARM 5 HEATER FAILURE ALARM 6 LEFT RIGHT TOWER DRYING 7 LEFT RIGHT TOWER REGEN 8 FAILURE TO SHIFT ALARM 9 REGEN SEQUENCE STATUS 10 BLOWER OPERATION CONTROL 11 HIGH HUMIDITY ALARM OPTIONAL 12 ENERGY MANAGEMENT SYSTEM EM...

Page 26: ...TOWER DRYING LIGHT 1 DRYER ON OFF CONTROL 2 DRYER ALARM 3 HEATER OPERATION TEMP CONTROL 4 HIGH HEATER TEMP ALARM 5 HEATER FAILURE ALARM 6 LEFT RIGHT TOWER DRYING 7 LEFT RIGHT TOWER REGEN 8 FAILURE TO SHIFT ALARM 9 REGEN SEQUENCE STATUS 10 BLOWER OPERATION CONTROL 11 HIGH HUMIDITY ALARM OPTIONAL 12 ENERGY MANAGEMENT SYSTEM EMS OPTIONAL 56 50 82 41 C OF MOUNTING HOLE C OF MOUNTING HOLE L L 40 50 2 0...

Page 27: ...F VALVE 3 NPT AIR INLET CONNECTION 3 NPT AIR INLET CONNECTION C OF AIR INLET L TOWER TEMPERATURE GAUGE 39 75 FACE OF AIR OUTLET HEATER ON LIGHT BLOWER ON LIGHT 1 DRYER ON OFF CONTROL 2 DRYER ALARM 3 HEATER OPERATION TEMP CONTROL 4 HIGH HEATER TEMP ALARM 5 HEATER FAILURE ALARM 6 LEFT RIGHT TOWER DRYING 7 LEFT RIGHT TOWER REGEN 8 FAILURE TO SHIFT ALARM 9 REGEN SEQUENCE STATUS 10 BLOWER OPERATION CON...

Page 28: ...F AIR OUTLET L RELIEF VALVE 3 NPT AIR INLET CONNECTION 3 NPT AIR INLET CONNECTION C OF AIR INLET L TOWER TEMPERATURE GAUGE 39 75 FACE OF AIR OUTLET HEATER ON LIGHT BLOWER ON LIGHT 1 DRYER ON OFF CONTROL 2 DRYER ALARM 3 HEATER OPERATION TEMP CONTROL 4 HIGH HEATER TEMP ALARM 5 HEATER FAILURE ALARM 6 LEFT RIGHT TOWER DRYING 7 LEFT RIGHT TOWER REGEN 8 FAILURE TO SHIFT ALARM 9 REGEN SEQUENCE STATUS 10 ...

Page 29: ...E L L L L AFTERFILTER FACE OF AIR INLET OUTLET OPTIONAL 3 VALVE BYPASS BLOWER BLOWER INTAKE FILTER 79 50 PREFILTER BLOWER PRESSURE GAUGE NEMA 4 ELECTRICAL ENCLOSURE CONTROL BOX NEMA 4 ELECTRICAL ENCLOSURE POWER BOX CONTROLLER AND DISPLAY PANEL SEE DETAIL POWER ON LIGHT ALARM LIGHT CONTROLLER LCD DISPLAY CONTROLLER PUSH BUTTONS CONTROLLER AND DISPLAY PANEL DETAIL 1 ON 2 OFF 3 RESET 4 TEST 5 SET 6 S...

Page 30: ...NTAKE FILTER PREFILTER BLOWER PRESSURE GAUGE NEMA 4 ELECTRICAL ENCLOSURE CONTROL BOX NEMA 4 ELECTRICAL ENCLOSURE POWER BOX CONTROLLER AND DISPLAY PANEL SEE DETAIL POWER ON LIGHT ALARM LIGHT CONTROLLER LCD DISPLAY CONTROLLER PUSH BUTTONS CONTROLLER AND DISPLAY PANEL DETAIL 1 ON 2 OFF 3 RESET 4 TEST 5 SET 6 SELECT DISPLAY 7 ENTER 8 LEFT TOWER REGEN LIGHT BLOWER ON LIGHT HEATER ON LIGHT RIGHT TOWER R...

Page 31: ...NCLOSURE POWER BOX CONTROLLER AND DISPLAY PANEL SEE DETAIL POWER ON LIGHT ALARM LIGHT CONTROLLER LCD DISPLAY CONTROLLER PUSH BUTTONS CONTROLLER AND DISPLAY PANEL DETAIL 1 ON 2 OFF 3 RESET 4 TEST 5 SET 6 SELECT DISPLAY 7 ENTER 8 LEFT TOWER REGEN LIGHT BLOWER ON LIGHT HEATER ON LIGHT RIGHT TOWER REGEN LIGHT RIGHT TOWER DRYING LIGHT LEFT TOWER DRYING LIGHT 1 DRYER ON OFF CONTROL 2 DRYER ALARM 3 HEATE...

Page 32: ...KE FILTER BLOWER PRESSURE GAUGE NEMA 4 ELECTRICAL ENCLOSURE CONTROL BOX NEMA 4 ELECTRICAL ENCLOSURE POWER BOX CONTROLLER AND DISPLAY PANEL SEE DETAIL POWER ON LIGHT ALARM LIGHT CONTROLLER LCD DISPLAY CONTROLLER PUSH BUTTONS CONTROLLER AND DISPLAY PANEL DETAIL 1 ON 2 OFF 3 RESET 4 TEST 5 SET 6 SELECT DISPLAY 7 ENTER 8 LEFT TOWER REGEN LIGHT BLOWER ON LIGHT HEATER ON LIGHT RIGHT TOWER REGEN LIGHT RI...

Page 33: ... OUTLET REPRESSURIZATION VALVE BLOWER PRESSURE GAUGE 77 56 INLET FLOW VALVE TYP L L 68 13 C OF AIR INLET L BLOWER 6 00 TYP 48 00 60 00 4 50 24 50 35 50 48 62 FACE OF AIR INLET 90 00 PILOT AIR SHUT OFF VALVE NEMA 4 ELECTRICAL ENCLOSURE CONTROL BOX NEMA 4 ELECTRICAL ENCLOSURE POWER BOX RELIEF VALVE CONTROLLER AND DISPLAY PANEL SEE DETAIL POWER ON LIGHT ALARM LIGHT CONTROLLER LCD DISPLAY CONTROLLER P...

Page 34: ... INLET FLOW VALVE L L C OF AIR INLET L 31 50 32 62 84 00 38 81 60 00 OUTLET PURGE VALVE POWER ON LIGHT ALARM LIGHT CONTROLLER LCD DISPLAY CONTROLLER PUSH BUTTONS CONTROLLER AND DISPLAY PANEL DETAIL 1 ON 2 OFF 3 RESET 4 TEST 5 SET 6 SELECT DISPLAY 7 ENTER 8 LEFT TOWER REGEN LIGHT BLOWER ON LIGHT HEATER ON LIGHT RIGHT TOWER REGEN LIGHT RIGHT TOWER DRYING LIGHT LEFT TOWER DRYING LIGHT 1 DRYER ON OFF ...

Page 35: ...96 00 1 50 TYP 86 25 DEPRESSURIZATION MUFFLER DEPRESSURIZATION VALVE PURGE PRESSURE GAUGE PURGE ADJUSTMENT VALVE BLOWER PRESSURE GAUGE BLOWER REPRESSURIZATION VALVE 49 50 30 50 NEMA 4 ELECTRICAL ENCLOSURE CONTROLS BOX NEMA 4 ELECTRICAL ENCLOSURE POWER BOX OUTLET PURGE VALVE CONTROLLER AND DISPLAY PANEL SEE DETAIL POWER ON LIGHT ALARM LIGHT CONTROLLER LCD DISPLAY CONTROLLER PUSH BUTTONS CONTROLLER ...

Page 36: ...N LIGHT HEATER ON LIGHT RIGHT TOWER REGEN LIGHT RIGHT TOWER DRYING LIGHT LEFT TOWER DRYING LIGHT 1 DRYER ON OFF CONTROL 2 DRYER ALARM 3 HEATER OPERATION TEMP CONTROL 4 HIGH HEATER TEMP ALARM 5 HEATER FAILURE ALARM 6 LEFT RIGHT TOWER DRYING 7 LEFT RIGHT TOWER REGEN 8 FAILURE TO SHIFT ALARM 9 REGEN SEQUENCE STATUS 10 BLOWER OPERATION CONTROL 11 HIGH HUMIDITY ALARM OPTIONAL 12 ENERGY MANAGEMENT SYSTE...

Page 37: ...ADJUSTMENT VALVE REPRESSURIZATION VALVE INLET FLOW VALVE TYP RELIEF VALVE CONTROLLER AND DISPLAY PANEL SEE DETAIL POWER ON LIGHT ALARM LIGHT CONTROLLER LCD DISPLAY CONTROLLER PUSH BUTTONS CONTROLLER AND DISPLAY PANEL DETAIL 1 ON 2 OFF 3 RESET 4 TEST 5 SET 6 SELECT DISPLAY 7 ENTER 8 LEFT TOWER REGEN LIGHT BLOWER ON LIGHT HEATER ON LIGHT RIGHT TOWER REGEN LIGHT RIGHT TOWER DRYING LIGHT LEFT TOWER DR...

Page 38: ... DEPRESSURIZATION VALVE FV 4F 1002 1051 FV 4G BLOWER 1051 1051 FV 4E 13 1191 12 11 1181 1171 1153 10 1161 1151 STR1 2 8 1154 SSR 2 TS 1 4 1 9 SSR 3 1152 2 34 1152 SSR 1 LEFT TOWER PURGE VALVE RIGHT TOWER INLET VALVE LEFT TOWER INLET VALVE RIGHT TOWER PURGE VALVE 1051 FV 4C FV 4A 1051 1051 FV 4D FV 4B HEATER SOLID STATE RELAY 1 HEATER SOLID STATE RELAY 2 OVERTEMP THERMOSTAT HEATER SOLID STATE RELAY...

Page 39: ...37 HB Series Desiccant Dryer Models 150 8000 ingersollrandproducts com 14 0 WIRING DIAGRAM WIRING DIAGRAM HB800 HB1800 TM 580095 C 120 26 Dryer Operation Installation Maintenance Manual and Parts ...

Page 40: ...I2 34 0 5 A 0 5 A 2 A 30 1051 1051 8 7 1122 EXPANSION ADAPTER LEFT TOWER DEPRESSURIZATION VALVE REPRESSURIZATION VALVE 1 EXPANSION MODULE 127 126 125 123 124 122 POWER V CABLE 0V 121 120 CABLE P 0V N OV V 1271 1251 AO0 O0 O1 A01 O2 O3 EM 1241 1051 BLOWER STR 1002 15 14 1051 I1 I0 I2 13 I5 I4 I6 I7 EA CABLE 1261 16 RIGHT TOWER DEPRESSURIZATION VALVE 1051 18 1241 1251 1261 1241 1251 1261 34 SSR 2 10...

Page 41: ... O3 EM 1241 1051 BLOWER STR 1002 15 14 1051 I1 I0 I2 13 I5 I4 I6 I7 EA CABLE 1261 16 RIGHT TOWER DEPRESSURIZATION VALVE 1051 18 1241 1251 1261 1241 1251 1261 HEATER SOLID STATE RELAY 2 HEATER SOLID STATE RELAY 1 1002 1051 1122 1122 GND DP 5 1042 1051 1051 1042 1051 1001 22 1 2 3 4 5 6 7 8 9 1 2 3 22 12 11 9 37 7 10 13 30 58 59 60 DISPLAY PANEL 1151 1151 BLOWER AUXILIARY CONTACT STR1 1 DP R1 R1 10K...

Page 42: ...SSR 5 1051 4 SSR 1051 HEATER SOLID STATE RELAY 5 HEATER SOLID STATE RELAY 4 1155 1002 1051 1042 1051 1051 1042 1051 1001 1153 22 FV 4B FV 4D FV 4A FV 4C FV 4E FV 4F FV 4G 1041 5V 0V 5V GND 1042 24V DCPS 24V 5V POWER SUPPLY L N 21 GROUND F6 1L1 F5 1L2 1L3 F7 MOTOR STARTER STR1 MOTOR 1M1 1M2 1M3 MOTOR BLOWER 6T3 6T2 6T1 CONTACTOR CTR2 L1 SSR4 SOLID STATE RELAYS L2 SSR5 SSR3 SSR6 L3 TAN HEATER TAN TA...

Page 43: ...R T 1 SP 1282 1271 1241 1261 1251 1181 1191 1171 1051 1151 1152 1122 1051 GND 1002 1001 1001 1161 10 BLK 3 1 3 1 32 33 35 34 31 30 29 2 WHT 1 26 25 28 27 21 23 24 22 R1 R2 DCPS 24V 1042 DC I2 DC I1 DC I0 DCPS 5V 1041 DCPS 0V 1051 DC AN0 18 19 20 TB 2 SP 1282 1271 14 16 15 17 11 12 13 1241 1261 1251 1181 1191 1171 6 8 9 7 4 5 3 1051 1151 1152 1122 DCPS 0V 1051 1002 GND TB 1 2 1 1001 1001 1152 1152 ...

Page 44: ...42 HB Series Desiccant Dryer Models 150 8000 ingersollrandproducts com 15 0 FLOW DIAGRAM FLOW DIAGRAM HB150 HB400 580477 B 120 26 Dryer Operation Installation Maintenance Manual and Parts ...

Page 45: ...43 HB Series Desiccant Dryer Models 150 8000 ingersollrandproducts com 15 0 FLOW DIAGRAM FLOW DIAGRAM HB500 HB800 580309 C 120 26 Dryer Operation Installation Maintenance Manual and Parts ...

Page 46: ...44 HB Series Desiccant Dryer Models 150 8000 ingersollrandproducts com 15 0 FLOW DIAGRAM FLOW DIAGRAM HB1000 HB1200 580043 D 120 26 Dryer Operation Installation Maintenance Manual and Parts ...

Page 47: ...45 HB Series Desiccant Dryer Models 150 8000 ingersollrandproducts com 15 0 FLOW DIAGRAM FLOW DIAGRAM HB1500 HB8000 580051 E 120 26 Dryer Operation Installation Maintenance Manual and Parts ...

Page 48: ... 631853 631853 631853 2 GAUGE PRESSURE PURGE 0 300 PSI 634278 634278 634278 634278 634278 634278 1 GAUGE PRESSURE TOWER 0 300 PSI 631789 631789 631789 631789 631789 631789 2 GAUGE TOWER TEMPERATURE 631787 631787 631787 631787 631787 631787 2 HEATER 632560 632037 632356 632356 633692 632044 1 MODULE CONTROLLER EXPANSION 633602 633602 633602 633602 633602 633602 1 1 1 1 MODULE CONTROLLER EXPANSION A...

Page 49: ... 300 PSI 634278 634278 634278 634278 634278 634278 1 GAUGE PRESSURE TOWER 0 300 PSI 631789 631789 631789 631789 631789 631789 2 GAUGE TOWER TEMPERATURE 631787 631787 631787 631787 631787 631787 2 HEATER 632044 633792 633725 633725 633741 633741 1 MODULE CONTROLLER EXPANSION 633602 633602 633602 633602 633602 633602 1 1 1 1 MODULE CONTROLLER EXPANSION ADAPTER 683953 683953 683953 683953 683953 6839...

Page 50: ...ONTROL AIR 630524 630524 630524 630524 630524 630524 1 1 1 1 MUFFLER PURGE 680455 680455 633766 633766 633766 633766 OVERLAY CONTROLLER 634088 634088 634088 634088 634088 634088 1 OVERLOAD MOTOR STARTER 633726 683880 683880 683880 684022 684022 1 POWER SUPPLY 5V 24V DC 633665 SP 633665 SP 633665 SP 633665 SP 633665 SP 633665 SP 1 1 1 1 PROBE TEMPERATURE 633609 633609 633609 633609 633609 633609 1 ...

Page 51: ...r HP MCA MOP Width in cm Depth in w o Bypass cm Depth in w Bypass cm Height in cm Air In out Connection Shipping Weight lbs kg Desiccant Weight lbs kg HB150 150 3 1 6 8 45 144 33 84 39 99 66 168 1 1050 476 236 107 HB200 200 4 5 1 7 8 49 124 37 94 45 114 67 170 1 1 2 1150 522 344 156 HB250 250 6 1 5 11 12 53 135 38 97 46 117 68 173 1 1 2 1400 635 398 181 HB300 300 6 1 5 11 12 53 135 38 97 46 117 68...

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