Ingersoll-Rand A801X026AM2SAB, Installer'S Manual

Page 1: ...ber 2019 8 88 8 A A8 80 01 1X X0 00 01 1 1 1B B E EN N Upflow Downflow Horizontal Left Right Gas Fired Single Stage Induced Draft Furnaces with High Efficiency Motor U Up pf fl lo ow w D Do ow wn nf fl lo ow w H Ho or ri iz zo on nt ta al l R Ri ig gh ht t L Le ef ft t Single Stage A801X026AM2SAB A801X040AM3SAB A801X040BM2SAB A801X060BM3SAB A801X060BM4SAB A801X080BM4SAB A801X080CM5SAB A801X100CM5S...

Page 2: ...t t i in n s se er ri io ou us s i in nj ju ur ry y d de ea at th h o or r p pr ro op pe er rt ty y d da am ma ag ge e N Ne ev ve er r t te es st t f fo or r g ga as s l le ea ak ks s w wi it th h a an n o op pe en n f fl la am me e U Us se e a a c co om mm me er rc ci ia al ll ly y a av va ai il la ab bl le e s so oa ap p s so ol lu ut ti io on n m ma ad de e s sp pe ec ci if fi ic ca al ll ly y ...

Page 3: ... do oo or r s sw wi it tc ch h o or r p pa an ne el l l lo oo op p b by y a an ny y p pe er rm ma an ne en nt t m me ea an ns s W WA AR RN NI IN NG G E EL LE EC CT TR RI IC CA AL L S SH HO OC CK K H HA AZ ZA AR RD D F Fa ai il lu ur re e t to o f fo ol ll lo ow w t th hi is s W Wa ar rn ni in ng g c co ou ul ld d r re es su ul lt t i in n p pr ro op pe er rt ty y d da am ma ag ge e s se ev ve er r...

Page 4: ...o or r d de ea at th h D Do o n no ot t i in ns st ta al ll l t th he e f fi il lt te er r i in n t th he e r re et tu ur rn n d du uc ct t d di ir re ec ct tl ly y a ab bo ov ve e t th he e f fu ur rn na ac ce e i in n h ho or ri iz zo on nt ta al l a ap pp pl li ic ca at ti io on ns s I In ns st ta al ll l t th he e f fi il lt te er r r re em mo ot te el ly y W WA AR RN NI IN NG G S SA AF FE ET ...

Page 5: ...o ow w t th hi is s C Ca au ut ti io on n c co ou ul ld d r re es su ul lt t i in n p pr ro op pe er rt ty y d da am ma ag ge e o or r p pe er rs so on na al l i in nj ju ur ry y I It t i is s r re ec co om mm me en nd de ed d t th ha at t a an n e ex xt te er rn na al l o ov ve er rf fl lo ow w d dr ra ai in n p pa an n b be e i in ns st ta al ll le ed d i in n a al ll l a ap pp pl li ic ca at ti...

Page 6: ...tw we ee en n t th he e s sp pa ac ce e i in n w wh hi ic ch h t th he e a ap pp pl li ia an nc ce e s s c co on nn ne ec ct te ed d t to o t th he e v ve en nt ti in ng g s sy ys st te em m a ar re e l lo oc ca at te ed d A Al ls so o c cl lo os se e f fi ir re ep pl la ac ce e d da am mp pe er rs s T Tu ur rn n o on n c cl lo ot th he es s d dr ry ye er rs s a an nd d a an ny y a ap pp pl li ia ...

Page 7: ...alve Adjustment 21 High Altitude Derate 22 General Venting 23 Air for Combustion and Ventilation 25 Duct Connections 28 Return Air Filters 38 Electrical Connections 40 Field Wiring 40 Twinning 41 General Start up and Adjustment 42 Preliminary Inspections 42 Lighting Instructions 42 Control and Safety Switch Adjustment 42 Furnace Combustion Air Exhaust Options 43 Combustion Air Conversions 46 Integ...

Page 8: ...W HVFULSWLRQ S SA AF FE ET TY Y W WA AR RN NI IN NG G Only qualified personnel should install and service the equipment The installation starting up and servicing of heating ventilating and air conditioning equipment can be hazardous and requires specific knowledge and training Improperly installed adjusted or altered equipment by an unqualified person could result in death or serious injury When ...

Page 9: ...urnace duct work and components upon substantial completion of the construction process and verify Furnace operating conditions including ignition input rate temperature rise and venting according to the manufacturer s instructions 10 I In n t th he e C Co om mm mo on nw we ea al lt th h o of f M Ma as ss sa ac ch hu us se et tt ts s t th hi is s p pr ro od du uc ct t m mu us st t b be e g ga as s...

Page 10: ...Furnace and enclosure equal or exceed the minimums stated in Clearance Table below 0LQLPXP FOHDUDQFH WR FRPEXVWLEOH PDWHULDOV 3 Is there sufficient space for servicing the Furnace and other equipment A minimum of 24 inches front accessibility to the Furnace must be provided Any access door or panel must permit removal of the largest component 4 Are there at least 3 inches of clearance between the ...

Page 11: ...ed combustion air will result in safety and performance related problems Avoid the following known contaminants a Permanent wave solutions b Chlorinated waxes and cleaners c Chlorine based swimming pool chemicals d Water softening chemicals e De icing salts or chemicals f Carbon tetrachloride g Halogen type refrigerants h Cleaning solvents such as perchloroethylene i Printing inks paint removers v...

Page 12: ...12 88 A801X001 1B EN Outline Drawings Table 2 14 5 Width Cabinet ...

Page 13: ...88 A801X001 1B EN 13 Table 3 17 5 Width Cabinet O Ou ut tl li in ne e D Dr ra aw wi in ng gs s ...

Page 14: ...14 88 A801X001 1B EN Table 4 21 Width Cabinet O Ou ut tl li in ne e D Dr ra aw wi in ng gs s ...

Page 15: ...88 A801X001 1B EN 15 Table 5 24 5 Width Cabinet O Ou ut tl li in ne e D Dr ra aw wi in ng gs s ...

Page 16: ...for proper clearances on all sides and service access to the front of the furnace See the Locations and Clearance section p 10 Line contact is only permissible between lines formed by intersections of the top and two sides of the furnace casing and building joists studs or framing The furnace may be placed horizontally in a crawl space on a pad or other noncombustible material Place blocks underne...

Page 17: ...VLGH RI WKH IXUQDFH LQ WKH XSIORZ RULHQWDWLRQ Automatic Gas Valve with Manual Shut off Main Manual Shut off Valve Ground Union Joint Drip Leg 1 8 NPT Test Fitting XUQDFH LQ GRZQIORZ RULHQWDWLRQ ZLWK JDV SLSLQJ RQ OHIW 1RWH RU HDVH RI LQVWDOODWLRQ RSWLRQDO DFFHVVRU SDUW 3 3 LV UHFRPPHQGHG IRU JDV SLSLQJ HQWHULQJ WKH OHIW VLGH RI WKH IXUQDFH LQ WKH GRZQIORZ RULHQWDWLRQ Automatic Gas Valve with Manua...

Page 18: ...QJ RXW ERWWRP Automatic Gas Valve with Manual Shut off Main Manual Shut off Valve Ground Union Joint Drip Leg 1 8 NPT Test Fitting XUQDFH LQ KRUL RQWDO ULJKW RULHQWDWLRQ ZLWK JDV SLSLQJ RXW WRS Automatic Gas Valve with Manual Shut off Main Manual Shut off Valve Ground Union Joint Drip Leg 1 8 NPT Test Fitting XUQDFH LQ KRUL RQWDO ULJKW RULHQWDWLRQ ZLWK JDV SLSLQJ RXW ERWWRP 1RWH RU HDVH RI LQVWDOO...

Page 19: ... WKH JDV VXSSO SLSLQJ V VWHP GXULQJ DQ SUHVVXUH WHVWLQJ RI WKDW V VWHP DW WHVW SUHVVXUHV LQ H FHVV RI SVLJ N3D 7KH IXUQDFH PXVW EH LVRODWHG IURP WKH JDV VXSSO SLSLQJ E FORVLQJ LWV LQGLYLGXDO PDQXDO VKXW RII YDOYH GXULQJ DQ SUHVVXUH WHVWLQJ RI WKH JDV VXSSO SLSLQJ V VWHP DW WHVW SUHVVXUHV HTXDO WR RU OHVV WKDQ SVLJ N3D 1RWH 0D LPXP SUHVVXUH WR WKH JDV YDOYH IRU QDWXUDO JDV LV 0LQLPXP SUHVVXUH LV 0D...

Page 20: ...WH WKH QXPEHU RI VHFRQGV FORFNHG 8VH WKH IROORZLQJ IDFWRUV LI QHFHVVDU D RU X W LDO DV ORZ KDUW ORZ 5HDGLQJ E RU X W LDO DV ORZ KDUW ORZ 5HDGLQJ F RU X W LDO DV ORZ KDUW ORZ 5HDGLQJ 0XOWLSO WKH ILQDO ILJXUH E WKH KHDWLQJ YDOXH RI WKH JDV REWDLQHG IURP WKH XWLOLW FRPSDQ DQG FRPSDUH WR WKH QDPHSODWH UDWLQJ 7KLV PXVW QRW H FHHG WKH QDPHSODWH UDWLQJ DV ORZ LQ XELF HHW 3HU RXU XELF RRW LDO 6HF ORZ 6HF ...

Page 21: ...WRU XQWLO SUHVVXUH VKRZQ RQ PDQRPHWHU PDWFKHV WKH SUHVVXUH VSHFLILHG LQ WKH WDEOH 7KH LQSXW RI QR PRUH WKDQ QDPHSODWH UDWLQJ DQG QR OHVV WKDQ RI WKH QDPHSODWH UDWLQJ XQOHVV WKH XQLW LV GHUDWHG IRU KLJK DOWLWXGH G 5HSODFH DQG WLJKWHQ WKH UHJXODWRU FRYHU VFUHZ VHFXUHO FOH WKH YDOYH VHYHUDO WLPHV WR YHULI UHJXODWRU VHWWLQJ D 5HSHDW VWHSV LI QHHGHG 7XUQ RII DOO HOHFWULFDO SRZHU WR WKH V VWHP 5HPRYH WK...

Page 22: ... 5 3 0 17 25 6 5 6 3 57 180 5 5 6 3 57 180 5 25 25 25 25 25 25 25 25 25 25 25 25 25 7XUQ WKH PDLQ DV 9DOYH WRJJOH VZLWFK ZLWKLQ WKH XQLW WR WKH 2 SRVLWLRQ 7XUQ WKH H WHUQDO JDV YDOYH WR 21 3XUJH WKH DLU IURP WKH JDV OLQHV IWHU SXUJLQJ FKHFN DOO JDV FRQQHFWLRQV IRU OHDNV ZLWK D VRDS VROXWLRQ 2 127 7 1 23 1 0 OORZ PLQXWHV IRU DQ JDV WKDW PLJKW KDYH HVFDSHG WR GLVVLSDWH 3URSDQH DV EHLQJ KHDYLHU WKDQ ...

Page 23: ... UHTXLUHPHQWV 17 51 0 6215 01 6 9HQWLQJ RI IDQ DVVLVWHG DSSOLDQFHV LQWR D OLQHG LQWHUQDO PDVRQU FKLPQH LV DOORZHG RQO LI LW LV FRPPRQ YHQWHG ZLWK DW OHDVW RQH QDWXUDO GUDIW DSSOLDQFH 25 LI WKH FKLPQH LV OLQHG ZLWK W SH GRXEOH ZDOO YHQW RU VXLWDEOH IOH LEOH OLQHU PDWHULDO W WA AR RN NI IN NG G S Sa af fe et ty y H Ha az za ar rd d F Fa ai il lu ur re e t to o f fo ol ll lo ow w t th hi is s w wa ar...

Page 24: ...HV LQVWHDG RI FRQWLQXRXV DLUIORZ SSO RWKHU JRRG YHQWLQJ SUDFWLFHV DV VWDWHG LQ WKH YHQWLQJ VHFWLRQ RI WKH 1DWLRQDO XHO DV RGH 16 ODWHVW HGLWLRQ 9HQW FRQQHFWRUV VHUYLQJ DSSOLDQFH YHQWHG E QDWXUDO GUDIW RU QRQ SRVLWLYH SUHVVXUH VKDOO QRW EH FRQQHFWHG LQWR DQ SRUWLRQ RI D PHFKDQL HG GUDIW V VWHP RSHUDWLQJ XQGHU SRVLWLYH SUHVVXUH RUL RQWDO SLSH UXQV PXVW EH VXSSRUWHG E KDQJHUV VWUDSV RU RWKHU VXLWDEOH...

Page 25: ...DXVWLQJ RI DLU DQG ILUHSODFHV PXVW EH FRQVLGHUHG WR DYRLG XQVDWLVIDFWRU XUQDFH RSHUDWLRQ XUQDFH ORFDWLRQ PD EH LQ DQ XQFRQILQHG VSDFH RU D FRQILQHG VSDFH 8QFRQILQHG VSDFH DUH LQVWDOODWLRQV ZLWK FX IW RU PRUH SHU 78 KU LQSXW IURP DOO HTXLSPHQW LQVWDOOHG 8QFRQILQHG VSDFHV DUH GHILQHG LQ WKH WDEOH DQG LOOXVWUDWLRQ IRU YDULRXV IXUQDFH VL HV 7KHVH VSDFHV PD KDYH DGHTXDWH DLU E LQILOWUDWLRQ WR SURYLGH D...

Page 26: ...ORWKHV GU HUV 0DVRQU DFLG ZDVKLQJ PDWHULDO 1RWH WHQGHG ZDUUDQWLHV DUH QRW DYDLODEOH LQ VRPH LQVWDQFHV WHQGHG ZDUUDQW GRHV QRW FRYHU UHSDLUV WR HTXLSPHQW LQVWDOOHG LQ HVWDEOLVKPHQWV ZLWK FRUURVLYH DWPRVSKHUHV LQFOXGLQJ EXW QRW OLPLWHG WR GU FOHDQHUV EHDXW VKRSV DQG SULQWLQJ IDFLOLWLHV 0LQLPXP UHH UHD LQ 6TXDUH QFKHV DFK 2SHQLQJ XUQDFH 2QO LQ D RQILQHG 6SDFH XUQDFH 0D 78 QSXW 5WJ LU URP QVLGH LU URP...

Page 27: ...ZLWK WKH RXWGRRUV 5HIHU WR WKH 0LQLPXP UHH UHD LQ VTXDUH LQFKHV IRU FRQILQHG VSDFHV WDEOH IRU PLQLPXP RSHQ DUHDV UHTXLUHG CONFINED SPACE AIR FROM OUTDOORS CONFINED SPACE OUTLET OUTDOOR AIR DUCTS INLET CONFINED SPACE AIR FROM VENTILATED ATTIC CRAWL SPACE CONFINED SPACE ALTERNATE INLET AIR INLET AIR DUCT OUTLET AIR ATTIC LOUVERS TO OUTDOORS CONFINED SPACE AIR FROM VENTILATED ATTIC CONFINED SPACE INL...

Page 28: ...RU IXUQDFHV QRW HTXLSSHG ZLWK D FRROLQJ FRLO LW LV UHFRPPHQGHG WKDW WKH RXWOHW GXFW EH SURYLGHG ZLWK D UHPRYDEOH DFFHVV SDQHO 7KH RSHQLQJ VKDOO EH DFFHVVLEOH ZKHQ WKH IXUQDFH LV LQVWDOOHG DQG VKDOO EH RI VXFK D VL H WKDW WKH KHDW H FKDQJHU FDQ EH YLHZHG IRU SRVVLEOH RSHQLQJV XVLQJ OLJKW DVVLVWDQFH RU D SUREH FDQ EH LQVHUWHG IRU VDPSOLQJ WKH DLU VWUHDP 7KH UHPRYDEOH FRYHU PXVW EH VHDOHG WR SUHYHQW ...

Page 29: ...XLGH KROHV ORFDWHG RQ WKH IXUQDFH IODQJH 6HDO SHU ORFDO FRGHV DQG UHTXLUHPHQWV XUQDFH LQ RUL RQWDO HIW ZLWK RLO HQG IXUQDFH IODQJHV XS 6XSSRUW WKH IXUQDFH DQG FRLO LQGHSHQGHQWO 6FUHZ WKURXJK WKH FRLO FDELQHW LQWR WKH IXUQDFH IODQJH XLGH KROHV DUH ORFDWHG RQ WKH FRLO 1RWH 7KHUH DUH QR ORQJHU JXLGH KROHV ORFDWHG RQ WKH IXUQDFH IODQJH 6HDO SHU ORFDO FRGHV DQG UHTXLUHPHQWV F Fu ur rn na ac ce e G Ge e...

Page 30: ...QDFH 6HDO SHU ORFDO FRGHV DQG UHTXLUHPHQWV 1RWH ODW RU GHGLFDWHG KRUL RQWDO FRLOV PD UHTXLUH IODQJHV WR EH EHQW XSZDUG RZQIORZ XUQDFH ZLWK RLO HQG IXUQDFH IODQJHV GRZQ 6HW WKH IXUQDFH RQ WRS RI WKH FRLO VR WKDW LW LV IOXVK ZLWK WKH EDFN RI WKH IXUQDFH 6HDO SHU ORFDO FRGHV DQG UHTXLUHPHQWV F Fu ur rn na ac ce e G Ge en ne er ra al l I In ns st ta al ll la at ti io on n ...

Page 31: ...ORZ XUQDFH QR RLO PSRUWDQW 6 LV UHTXLUHG ZKHQ LQVWDOOLQJ WKH IXUQDFH RQ D FRPEXVWLEOH IORRU HQG IXUQDFH IODQJHV XS WWDFK GXFWLQJ 6HDO SHU ORFDO FRGHV DQG UHTXLUHPHQWV F Fu ur rn na ac ce e G Ge en ne er ra al l I In ns st ta al ll la at ti io on n ...

Page 32: ...WHG VHSDUDWHO Q H WHUQDO RYHUIORZ GUDLQ SDQ PXVW EH LQVWDOOHG LQ DOO DSSOLFDWLRQV RYHU D ILQLVKHG FHLOLQJ WR SUHYHQW SURSHUW GDPDJH 8SIORZ XUQDFH ZLWK RWWRP 5HWXUQ LQ ORVHW ZLWK 5HPRWH LOWHU 5HPRYH WKH ERWWRP SODWH 6HW WKH IXUQDFH RQ WKH EDVH LQVLGH FORVHW QVWDOO UHPRWH ILOWHU 6HDO SHU ORFDO FRGHV DQG UHTXLUHPHQWV 8SIORZ XUQDFH ZLWK RWWRP 5HWXUQ LQ ORVHW ZLWK LOWHU R 5HPRYH WKH ERWWRP SODWH 6HW WK...

Page 33: ...HG DLU IURP D UHPRWH ORFDWLRQ QVWDOO ILOWHU DW D UHPRWH ORFDWLRQ 6HDO SHU ORFDO FRGHV DQG UHTXLUHPHQWV 8SIORZ XUQDFH ZLWK RWWRP 5HWXUQ 0RXQWHG RQ D XFWHG 3HGHVWDO ZLWK LOWHU R 5HPRYH WKH ERWWRP SODWH 6HW WKH IXUQDFH RQ WKH ILOWHU ER 7KH GXFWHG SHGHVWDO ZLOO XVH GXFWHG DLU IURP D UHPRWH ORFDWLRQ 6HDO SHU ORFDO FRGHV DQG UHTXLUHPHQWV FILTER F Fu ur rn na ac ce e G Ge en ne er ra al l I In ns st ta a...

Page 34: ...LRQV 1RWH 7KH IXUQDFH ERWWRP SHGHVWDO PXVW EH D PLQLPXP RI LQ KHLJKW 0DWFK WKH ILOWHU FDELQHW IOXVK WR WKH EDFN DQG ERWWRP VLGHV RI WKH IXUQDFH FDELQHW DQG VHFXUH LQ SODFH ZLWK VFUHZV 0DUN WKH WZR DUHDV WR EH FXW RXW IRU WKH UHWXUQ DLU XW RXW WKH WZR VHFWLRQV RI WKH FDELQHW DQG 7 NLW WR EH UHPRYHG WWDFK GXFWLQJ WR WKH ILOWHU ER 7KH GXFWHG SHGHVWDO ZLOO XVH GXFWHG DLU IURP D UHPRWH ORFDWLRQ 6HDO SH...

Page 35: ...5HWXUQV PSRUWDQW 2QH RI WKH VLGHV PXVW KDYH D WUDQVLWLRQ WR DOORZ WKH WKHUPRVWDW ZLULQJ WR H LW WKH FDELQHW PSRUWDQW I D WUDQVLWLRQ LV QRW D YLDEOH RSWLRQ D KROH ZLOO QHHG WR EH GULOOHG LQ WKH VLGH RI WKH FDELQHW IRU WKH WKHUPRVWDW ZLULQJ WR H LW PSRUWDQW 0DNH VXUH QRW WR FXW WKH FDELQHW LQ WKH 1R XW DUHD 1RWH I XVLQJ RQH WUDQVLWLRQ WKH WKHUPRVWDW ZLULQJ ZLOO H LW RQ WKH WUDQVLWLRQ VLGH 8VLQJ JXLG...

Page 36: ... WKH WRS RI WKH IXUQDFH QVWDOO UHPRWH ILOWHU 6HDO SHU ORFDO FRGHV DQG UHTXLUHPHQWV RZQIORZ XUQDFH ZLWK 7RS 5HWXUQ DQG 3OHQXP 5HPRYH WKH WRS SODWH WWDFK WKH SOHQXP GXFWLQJ WR WKH WRS RI WKH IXUQDFH QVWDOO UHPRWH ILOWHU 6HDO SHU ORFDO FRGHV DQG UHTXLUHPHQWV F Fu ur rn na ac ce e G Ge en ne er ra al l I In ns st ta al ll la at ti io on n ...

Page 37: ...d RZQIORZ XUQDFH ZLWK 7RS 5HWXUQ DQG 3OHQXP ZLWK LOWHU R 5HPRYH WKH WRS SODWH WWDFK WKH ILOWHU ER WR WKH WRS RI WKH IXUQDFH WWDFK GXFWLQJ 6HDO SHU ORFDO FRGHV DQG UHTXLUHPHQWV FILTER F Fu ur rn na ac ce e G Ge en ne er ra al l I In ns st ta al ll la at ti io on n ...

Page 38: ...RU LQVWDOODWLRQ RI UHWXUQ DLU ILOWHUV HWHUPLQH WKH DSSURSULDWH SRVLWLRQ WR VHW WKH IXUQDFH LQ RUGHU WR FRQQHFW WR H LVWLQJ VXSSO DQG UHWXUQ GXFWZRUN RU XSIORZ VLGH UHWXUQ LQVWDOODWLRQV UHPRYH WKH LQVXODWLRQ DURXQG WKH RSHQLQJ LQ WKH EORZHU FRPSDUWPHQW 7KH VLGH SDQHOV RI WKH XSIORZ IXUQDFH LQFOXGH ORFDWLQJ QRWFKHV WKDW DUH XVHG DV JXLGHV IRU FXWWLQJ DQ RSHQLQJ IRU UHWXUQ DLU UHIHU WR WKH ILJXUH DQG...

Page 39: ...DLU GXFWV WR WKH IXUQDFH I RQO WKH IURQW RI WKH IXUQDFH LV DFFHVVLEOH LW LV UHFRPPHQGHG WKDW ERWK VXSSO DQG UHWXUQ DLU SOHQXPV DUH UHPRYDEOH KHQ UHSODFLQJ D IXUQDFH ROG GXFW ZRUN VKRXOG EH FOHDQHG RXW 7KLQ FORWKV VKRXOG EH SODFHG RYHU WKH UHJLVWHUV DQG WKH IXUQDFH IDQ VKRXOG EH UXQ IRU PLQXWHV RQ W IRUJHW WR UHPRYH WKH FORWKV EHIRUH RX VWDUW WKH IXUQDFH 7KH KRUL RQWDO LQVWDOODWLRQ RI WKH XSIORZ IX...

Page 40: ...XUFH LV XWLOL HG 7KH LQWHJUDWHG IXUQDFH FRQWURO LV SRODULW VHQVLWLYH 7KH KRW OHJ RI WKH 9 SRZHU VXSSO PXVW EH FRQQHFWHG WR WKH EODFN SRZHU OHDG DV LQGLFDWHG RQ WKH ZLULQJ GLDJUDP 5HIHU WR WKH 6 59 76 OLWHUDWXUH DQG XQLW ZLULQJ GLDJUDP DWWDFKHG WR IXUQDFH Field Wiring O Y1 Y1 B B W1 W1 G G R R Y1 Two Stage Thermostat Furnace Outdoor Unit No Transformer O R X2 Y2 NOTES 1 HP Wiring used for Heat Pump...

Page 41: ... FURNACES TWINNING CONNECTION DIAGRAM 1 STAGE HEAT 1 STAGE COOLING WITH TRANSFORMER THERMOSTAT 1 STAGE HEATING 1 STAGE COOLING THERMOSTAT FURNACE NO 1 FURNACE NO 2 ISOLATION RELAY FIELD SUPPLIED ISOLATION RELAY R1 R1 Y1 B Y1 Y1 Y1 W 1 W 1 W 1 R R R G G G B B B NOTES 1 BOTH FURNACES MUST BE POWERED FROM THE SAME 115 VAC PHASE LEG AT THE CIRCUIT BREAKER 2 TRANSFORMERS MUST BE IN PHASE MEASURE THE VO...

Page 42: ... fu ur rn na ac ce e 7R VKXW RII RU FRPSOHWH VKXWGRZQ 7XUQ WKH WRJJOH RU FRQWURO VZLWFK ORFDWHG RQ WKH PDLQ JDV YDOYH LQVLGH WKH XQLW WR WKH 2 SRVLWLRQ DQG WKH H WHUQDO PDLQ JDV VKXWRII YDOYH WR WKH 2 SRVLWLRQ LVFRQQHFW WKH HOHFWULFDO VXSSO WR WKH XQLW KHQHYHU RXU KRXVH LV WR EH YDFDQW DUUDQJH WR KDYH VRPHRQH LQVSHFW RXU KRXVH IRU SURSHU WHPSHUDWXUH 7KLV LV YHU LPSRUWDQW GXULQJ IUHH LQJ ZHDWKHU I ...

Page 43: ...t ta an nt t When looking at the different orientations the direction of the combustion air exhaust in the illustration s description is after the furnace has been rotated if needed Table 8 Venting Options for Upflow Applications 5HIHU WR WKH LOOXVWUDWLRQV EHORZ WR ILQG WKH DSSURYHG YHQWLQJ RSWLRQV IRU XSIORZ IXUQDFH PSRUWDQW 7KH H KDXVW PXVW EH YHQWHG WR WKH RXWGRRUV 8SIORZ 2ULHQWDWLRQ RU QVWDOOD...

Page 44: ...RU QVWDOODWLRQ 9HQWHG RXW WRS 9HQWHG WKURXJK OHIW VLGH Table 10 Venting Options for Horizontal Right Applications 5HIHU WR WKH LOOXVWUDWLRQV EHORZ WR ILQG WKH DSSURYHG YHQWLQJ RSWLRQV IRU KRUL RQWDO ULJKW IXUQDFH PSRUWDQW 7KH H KDXVW PXVW EH YHQWHG WR WKH RXWGRRUV RUL RQWDO 5LJKW 2ULHQWDWLRQ RU QVWDOODWLRQ 9HQWHG RXW WRS 9HQWHG WKURXJK ULJKW VLGH F Fu ur rn na ac ce e C Co om mb bu us st ti io on ...

Page 45: ...WKH RXWGRRUV RZQIORZ 2ULHQWDWLRQ RU QVWDOODWLRQ 9HQWHG RXW WRS 1RWH 5HTXLUHV NLW 9 17 LW XVHG ZLWK DQG FDELQHWV RQO 1RWH FDELQHW IXUQDFHV PXVW EH YHQWHG WKURXJK WKH OHIW RI ULJKW VLGH RSHQLQJV 1RWH 7 SH GRXEOH ZDOO YHQW SLSH PXVW EH XVHG LQVLGH RI WKH IXUQDFH FDELQHW 9HQWHG WKURXJK OHIW VLGH 9HQWHG WKURXJK ULJKW VLGH F Fu ur rn na ac ce e C Co om mb bu us st ti io on n A Ai ir r E Ex xh ha au us s...

Page 46: ...VWDOOLQJ WKH IXUQDFH LQ XSIORZ SRVLWLRQ ZLWK WKH FRPEXVWLRQ DLU YHQWHG RXW WKH OHIW VLGH 1RWH KHQ URWDWLQJ WKH LQGXFHU LW PD EH QHFHVVDU WR FXW WKH ZLUH WLH QHZ ZLUH WLH PXVW EH LQVWDOOHG RQFH WKH LQGXFHU LV URWDWHG 5HPRYH WKH IRXU VFUHZV KROGLQJ WKH LQGXFHU LQ SODFH 5RWDWH WKH LQGXFHU VR WKH LQGXFHU RXWOHW LV SRLQWLQJ WRZDUGV WKH FXWRXW 6HFXUH WKH LQGXFHU LQ SODFH XVLQJ WKH VFUHZV UHPRYHG LQ VWHS...

Page 47: ...Q DLU YHQWHG RXW WKH OHIW VLGH 5HPRYH WKH IRXU VFUHZV KROGLQJ WKH LQGXFHU LQ SODFH 5RWDWH WKH LQGXFHU VR WKH LQGXFHU RXWOHW LV SRLQWLQJ WRZDUGV WKH FXWRXW 6HFXUH WKH LQGXFHU LQ SODFH XVLQJ WKH VFUHZV UHPRYHG LQ VWHS WWDFK WKH YHQW WR WKH LQGXFHU RXWOHW 1RWH 6HOI WDSSLQJ VFUHZV DUH UHFRPPHQGHG IRU DWWDFKLQJ WKH YHQW SLSH WR WKH LQGXFHU RXWOHW RUL RQWDO ULJKW RULHQWDWLRQ ZLWK ULJKW VLGH YHQWLQJ 1R F...

Page 48: ...UH UHFRPPHQGHG IRU DWWDFKLQJ WKH YHQW SLSH WR WKH LQGXFHU RXWOHW RZQIORZ RULHQWDWLRQ ZLWK OHIW VLGH YHQWLQJ HIRUH SURFHHGLQJ OD XQLW RQ LWV EDFN WR PDNH WKH FRQYHUVLRQ HDVLHU 7KH IROORZLQJ FKDQJHV QHHG WR EH PDGH WR WKH LQGXFHU ZKHQ LQVWDOOLQJ WKH IXUQDFH LQ XSIORZ SRVLWLRQ ZLWK WKH FRPEXVWLRQ DLU YHQWHG RXW WKH OHIW VLGH 5HPRYH WKH IRXU VFUHZV KROGLQJ WKH LQGXFHU LQ SODFH 5RWDWH WKH LQGXFHU VR WK...

Page 49: ...LHQWDWLRQ ZLWK WRS YHQWLQJ HIRUH SURFHHGLQJ OD XQLW RQ LWV EDFN WR PDNH WKH FRQYHUVLRQ HDVLHU 7KH IROORZLQJ FKDQJHV QHHG WR EH PDGH WR WKH LQGXFHU ZKHQ LQVWDOOLQJ WKH IXUQDFH LQ XSIORZ SRVLWLRQ ZLWK WKH FRPEXVWLRQ DLU YHQWHG RXW WKH OHIW VLGH 1RWH 5HTXLUHV NLW 9 17 LW XVHG ZLWK DQG FDELQHWV RQO ROORZ NLW LQVWUXFWLRQV IRU LQVWDOODWLRQ 1RWH 7 SH GRXEOH ZDOO YHQW SLSH PXVW EH XVHG LQVLGH RI WKH IXUQD...

Page 50: ...NU key and then depress the OPTION key to the desired setting Then momentarily depress the MENU key again to save the change 180 C1 7 C1 1 C1 2 C1 3 C1 4 HtP Heating Speed Tap H1 5 H1 1 01 H1 2 H1 6 H1 3 Example Single Stage SELECTING GAS HEAT FAN SPEEDS Airflow can be adjusted while the unit is running Scroll to the HTP menu and momentarily push the OPTION key Tap 5 is the default setting for all...

Page 51: ...enu key then push the op on key The LED will flash three mes then begin the test To exit the test mode momentarily push the Menu key cycle power to the furnace or make a valid thermostat call for capacity or fan Sequence of Run Test Mode Turns the inducer on in 1st stage for 30 seconds Not applicable Turns the ignitor on for 10 seconds Turns the circula ng blower on 1st stage compressor speed for 1...

Page 52: ...UQDFH DQG RXWGRRU XQLW LQVWDOOHG 0HDVXUHPHQWV PXVW EH PDGH SULRU WR WKH HYDSRUDWRU FRLO LI HTXLSSHG DQG DIWHU WKH ILOWHU Evaporator Coil Clean Filter XUQDFH LUIORZ 0 9V WHUQDO 6WDWLF 3UHVVXUH LQ 0RGHO 7DS 0 6 E Ex xa am mp pl le e 1 1 A A8 80 01 1X X D De ef fa au ul lt t T Ta ap p 7 7 Cooling HP 4 Ton Single Stage Outdoor Total ESP 0 7 W C Required Airflow 1400 cfm 4T x 350 cfm ton New Tap Number...

Page 53: ...UQDO HUURU e2 5HWU FHHGHG ODPH QHYHU VHQVHG RQH KRXU ORFNRXW DIWHU WLPHV e2 2 5HF FOHV FHHGHG ODPH VHQVHG WKHQ ORVW RQH KRXU ORFNRXW DIWHU WLPHV e2 3 VW 6WDJH DV 9DOYH 1RW QHUJL HG KHQ W 6KRXOG H H FHHGHG DIWHU WLPHV e3 6KRUWHG 3UHVVXUH 6ZLWFK e3 2 2SHQ 3UHVVXUH 6ZLWFK e04 2SHQ LPLW 0DLQ 7KHUPDO 5ROORXW 6ZLWFK RU 5HYHUVH LUIORZ 6ZLWFK e0s ODPH GHWHFWHG VKRXOG QRW EH SUHVHQW e6 9ROWDJH UHYHUVHG SRO...

Page 54: ...LVSOD PXVW EH LQ GOH 0RGH 3XVK WKH 0HQX DQG 2SWLRQ EXWWRQV DW WKH VDPH WLPH IRU VHFRQGV WKHQ UHOHDVH 7KH VHJPHQW ZLOO IODVK FD WLPHV 7KLV FRQILUPV WKH XQLW KDV EHHQ UHVHW WR WKH IDFWRU GHIDXOWV Low Voltage Terminal Strip 10 Pin Connector ILI not used LINE Connections Neutral Connections 7 Segment LED MENU and OPTION Select Buttons 5 Amp Fuse Flame Current FP HLI W R G B C Y Y1 Inducer Igniter Conn...

Page 55: ... current use a VOM set to DC volts 1VDC 1 micro amp Flame current will vary depending on the type of meter used Typical flame current ranges from 0 75 3 0 micro amps 0 75 3 VDC 8 Once the flame sense has been established a timer on the IFC starts and the indoor blower will energize after the blower Heat On Delay has completed The seven segment LED for example will alternately read Xt Gas heating t...

Page 56: ... protect food and perishables and increase industrial productivity and efficiency We are a global business committed to a world of sustainable progress and enduring results ingersollrand com Ingersoll Rand has a policy of continuous product and product data improvements and reserves the right to change design and specifications without notice We are committed to using environmentally conscious pri...