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Correction by the Company of nonconformities whether patent or latent, in the manner and for the period of time provided 

above, shall constitute fulfillment of all liabilities of the Company for such nonconformities whether based on contract, warranty 
negligence, indemnity, strict liability or otherwise with respect to or arising out of such Equipment. 

The Purchaser shall not operate Equipment which is considered to be defective, without first notifying the Company in writing 

of its intention to do so. Any such use of Equipment will be at Purchaser's sole risk and liability. 

Note that this is Ingersoll Rand standard warranty. Any warranty in force at the time of purchase of the equipment or 

negotiated as part of the purchase order may take precedence over this warranty. 

1. GENERAL INFORMATION 

1.1 FUNCTIONAL DESCRIPTION 

Ingersoll Rand refrigerated air dryers remove moisture from compressed air. Moisture is detrimental to pneumatically 
operated appliances, controls, instruments, machinery and tools.  

Compressed air enters the patented aluminum heat exchanger where it is cooled down to the dew point temperature in 

two different stages: In the first air/air sector compressed inlet air is cooled thanks to the colder compressed air coming 
out counterflow from the condensate separator. In the second refrigerant / air sector, compressed air temperature is 
further lowered to the dew point temperature. During this two stages almost all the oil and water vapours contained in 
compressed air are condensed to liquid and successively be separated from the compressed air in the condensate 
separator and drained out by the automatic drain. At this point the obtained cold air re-enters counterflow the initial air / air 
exchanger and it is reheated by the inlet hot air with the consequence of energy recovering and also reduction of the 
relative humidity contained in the outflowing air. 

This dryer can be easily installed into various pneumatic systems in which dry air is required or desired. Please refer to 

Start up chapter for complete operating details. 

 

 

The dryer comes provided with all the control, safety and adjustment devices, therefore no auxiliary devices 
are needed. 
A system overload not exceeding the maximum operative limits can worsen the operational performance of the 
dryer (high dew point), but it will not affect its safety. 
The electric diagram (attachment B) shows the minimum protection degree IP 42. 
Improper grounding can result in electrical shock and can cause severe injury or death. 
This product must be connected to a grounded, metallic, permanent wiring system or an equipment-grounding 
terminal or lead on the product. 
All grounding must be performed by a qualified electrician and comply with national and local electrical codes. 
In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape 
wire for the electric current. 
Ground must be established with a bare grounding wire sized according to the voltage and minimum branch 
circuit requirements.  
Ensure good bare metal contact at all grounding connection points, and ensure all connections are clean and 
tight.  
Check grounding connections after initial installation and periodically thereafter to ensure good contact and 
continuity has been maintained. 
Check with a qualified electrician or service technician if the grounding instructions are not completely 
understood, or if in doubt as to whether the product is properly grounded. 

 

1.2 USE OF THE MACHINE IN SAFE CONDITIONS 

This system has been designed and manufactured in compliance with the European safety directive in force and 

UL/ULC, therefore any installation, use and maintenance operations must be performed respecting the instructions 
contained in this manual. 

Because an air dryer is pressurized and contains rotating parts, the same precautions should be observed as with any 

piece of machinery of this type where carelessness in operation or maintenance could be hazardous to personnel. In 
addition to obvious safety rules that should be followed with this type of machinery, safety precautions as listed below 
must be observed. 

 

 

 

 

 

1.  Only qualified personnel shall be permitted to adjust, perform maintenance or repair this air dryer. 
2.  Read all instructions completely before operating unit. 
3.  Pull main electrical disconnect switch and disconnect any separate control lines, if used, before 

attempting to work or perform maintenance on the unit. 

4.  Do not attempt to service any part while machine is in an operational mode. 
5.  Do not attempt to remove any parts without first relieving the entire air system of pressure. 
6.  Do not attempt to remove any part of the refrigeration system without removing and containing 

refrigerant in accordance with the EPA and local regulations. 

7.  Do not operate the dryer at pressures in excess of its rating. 
8.  Do not operate the dryer without guards, shields and screen in place. 
9.  Inspect unit daily to observe and correct any unsafe operating conditions. 

Cod. 710.0138.39.00 Rev1A – 05.2008

 

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Summary of Contents for D108IN

Page 1: ...R DRYERS Operators Manual For 60 Hz dryers FR SECHEUR D AIR A EXPANSION DIRECTE Manuel des Op rateurs Pour des s cheurs 60 Hz D12IN D18IN D25IN D42IN D54IN D72IN D108IN D144IN D180IN D300IN D360IN Cod...

Page 2: ...sic Spare Parts 28 FR TABLE DES MATIERES 1 INFORMATIONS GENERALES 1 1 Description fonctionnelle 12 1 2 Utilisation du s choir en toute s curit 12 2 INSTALLATION 2 1 R ception et transport 13 2 2 Lieu...

Page 3: ...personnel must be trained and certified in accordance with local laws and regulations WARRANTY The Company warrants that the equipment manufactured by it and delivered hereunder will be free of defec...

Page 4: ...gree IP 42 Improper grounding can result in electrical shock and can cause severe injury or death This product must be connected to a grounded metallic permanent wiring system or an equipment groundin...

Page 5: ...rance 20 inches 500 mm around the dryer in order to allow an adequate cooling of the machine and for maintenance and or control operations The incoming air must be free from smoke or flammable vapours...

Page 6: ...ature is low and there is no compressed air load Variable speed fan control A patented microprocessor allows to adjust dryer s cooling capacity by changing the fan motor speed If the dew point is grea...

Page 7: ...machine 3 1 2 CONDENSATE DISCHARGE PARAMETERS PROGRAMMING Push the SET key for 10 seconds to enter the parameters configuration menu the display will show in sequence the set point value the code of...

Page 8: ...istributor ESA ES2 The automatic Energy saving mode activated due to low load Alarm output OFF Refrig Compressor output OFF Fan output OFF Drain cycle standard No action necessary Automatic Reset ASt...

Page 9: ...e switching the dryer on again in order to allow freon pressure to rebalance 4 MAINTENANCE TROUBLESHOOTING AND DECOMMISSIONING 4 1 MAINTENANCE Before attempting any maintenance operation make sure tha...

Page 10: ...internal thermal protection Wait one hour and check again If the fault persists stop dryer and call your local Ingersoll Rand distributor Problems with the electrical components of the compressor Che...

Page 11: ...OW PRESSURE IN THE LINE Air flows continuously through the condensate drainage Check the signal from the control board if it is continuous replace the control board TROUBLE DISPLAY POSSIBLE CAUSE REME...

Page 12: ...tte machine sans avoir coup l alimentation lectrique avoir purg compl tement l air sous pression et consult le manuel des op rateurs Le personnel qualifi doit tre form et certifi conform ment aux lois...

Page 13: ...ir point de ros e lev mais ne nuit pas la s curit Le circuit lectrique annexe B a un degr de protection minimum IP 42 Merci de noter que une mise terre incorrecte peut provoquer des chocs lectriques e...

Page 14: ...ventilateur Garantir suffisamment d espace libre autour du s choir 20 inches 500 mm pour permettre le refroidissement correct de la machine et pour les op rations d entretien et ou de contr le L air a...

Page 15: ...prim Commande de variation de vitesse du ventilateur Un microprocesseur brevet permet d ajuster la capacit de refroidissement du s cheur en variant la vitesse du moteur du ventilateur Si le point de c...

Page 16: ...ur la touche pendant 1 seconde active ou d sactive le processus Lorsque le processus est d sactiv l afficheur affiche le message OFF ATTENTION lorsque la carte lectronique indique OFF plusieurs compos...

Page 17: ...deur Ingersoll Rand local autoris ESA ES2 Option d conomie d nergie active Sortie alarme active Sortie compresseur inactive Sortie ventilateur inactive Sortie vacuation standard Aucune r initialisatio...

Page 18: ...Avant d effectuer toute op ration d entretien s assurer que 1 L installation n a pas de parties sous pression 2 L installation n a pas de parties sous tension UNE FOIS PAR SEMAINE OU TOUTES LES 40 HEU...

Page 19: ...ue remplacez les si le probl me persiste Activation de la protection thermique interne du compresseur Attendez une heure puis v rifiez nouveau Si la panne persiste arr tez le s choir et contactez votr...

Page 20: ...sur la carte de commande lectronique C8 et C9 PRESSION FAIBLE DANS LA LIGNE L air s coule en permanence travers l vacuation de la condensation V rifiez le signal provenant de la carte de commande s i...

Page 21: ...Evaporator Evaporateur F1 F2 Fuses Fusibles FD Air filter 10 micron Filtre air 10 micron FF Filter dryer Filtre d shydrateur FH Air filter 0 01 micron Filtre air 0 01 micron FP Air filter 1 micron Fil...

Page 22: ...ev 00 Models D300IN to D360IN Condensate drain Purge de condensant Air inlet Entr e de l air Air outlet Sortie de l air Refrigerant line Ligne r frig rant Compressed air line Ligne de l air comprim Co...

Page 23: ...B WIRING DIAGRAM SCHEMA LECTRIQUE Cod 714 0164 01 00 Rev 00 Models D12IN to D72IN 115V 1Ph 60Hz Cod 714 0165 01 00 Rev 00 Models D108IN to D180IN 115V 1Ph 60Hz Cod 710 0138 39 00 Rev1A 05 2008 22 28...

Page 24: ...Cod 714 0168 01 00 Rev 00 Models D300IN to D360IN 230V 1Ph 60Hz Cod 710 0138 39 00 Rev1A 05 2008 23 28...

Page 25: ...1 35 TOTAL A A 2 8 2 8 2 8 3 6 6 6 8 9 12 6 8 3 8 3 CONNECTION NPT 1 1 1 F 100 AIR T C 38 F 140 AIR T MAX C 60 F 100 AMB T C 38 F 36 122 AMB T MIN MAX C 2 50 psi 100 AIR W PRESS bar 7 psi 203 174 AIR...

Page 26: ...Temp entr e d air DISCH PRESS Discharge Pressure Pression de d charge AIR T MAX Max air inlet temperature Temp entr e d air max HP SWITCH SETTING High pressure switch setting R glage du pressostat de...

Page 27: ...ulation de l air Models D25IN to D180IN A B C D E F G H I L mm 390 432 441 100 85 65 45 65 20 12 D25IN to D72IN inches 15 3 8 17 17 3 8 3 15 16 3 3 8 2 9 16 1 3 4 2 9 16 13 16 7 16 1 2 NPT 1 2 NPT 6mm...

Page 28: ...G H mm 503 604 980 157 254 100 115 40 inches 19 13 16 23 3 4 38 9 16 6 3 16 10 3 15 16 4 1 2 1 9 16 1 1 2 NPT 1 1 2 NPT 6mm 230 1 60 V ph Hz Power supply Alimentation Air flow Circulation de l air Cod...

Page 29: ...511 38457511 38457511 38457511 38457511 38457511 38457511 38457511 38457511 1S1 Main power switch 38457826 38457826 38457826 1V1 Complete solenoid drain valve 38457537 38457537 38457537 38457537 38457...

Page 30: ...457511 1S1 Main power switch 38459657 38459657 1V1 Complete solenoid drain valve 38459665 38459665 1B1 Drain solenoid valve coil 38459673 38459673 CND Condenser 38459681 38459699 FF Filter dryer 38459...

Page 31: ...sabilit que le produit auquel cette d claration se r f re est conforme aux normes suivantes et aux autres r glementations CEE NL Verklaren dat onder onze volledige verantwoording de volgende producten...

Page 32: ......

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