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3. START UP 

 

Ensure that the dryer is by

passed, or there is no load on the cooler. 

Switch on the main electrical isolation switch (if present). The control panel will show the message OFF, indicating that the 
line and control voltages are available. 

Start sequence 

The dryer will initially start by pressing the local ON/OFF button for 1 second. The start sequence will progress only if there 
are no active alarms. The compressor motor will start AFTER 120 SECONDS. The fan motor will start simultaneously with 
the compressor for D300-360IN models, after 30 seconds for smaller models.

 

Stop sequence 

The dryer can be stopped locally from the control panel. After having pressed the ON/OFF switch for 1 second, the 
compressor and the fan motor keep on running for further 10 seconds in order to re-balance the internal pressures. The 
dryer can be also stopped due to an alarm or energy saving condition (ESA or ES2). Any alarm will de

energize the 

compressor, fan motor can still running, it depends on the type of alarm (see Display indications chapter). If the shutdown is 
due to an alarm, a message will blink on display indicating the reason for the shutdown. Energy saving condition (ESA or 
ES2) occurs when the dew point stands below the set value for a long time in order to save energy and avoid heat 
exchanger freezing. This situation can happen when ambient temperature is low and there is no compressed air load. 

Variable speed fan control 

A patented microprocessor allows to adjust dryer’s cooling capacity by changing the fan motor speed. If the dew point is 
greater than the set value, the fan speed is increased, if the dew point is smaller than the set value, the fan velocity is 
decreased. The range can be from 0 to 100% and the higher is the fan speed, the faster the fan LED blinks, you can read 
the exact value by pressing the UP button. If the velocity is 100% you will read FL (Full Load). Under load standard 
condition the fan speed is usually at 100%, if there is no load the fan velocity can oscillate between 0 and 20%. 
In models D300-360IN, in order to adjust the greater dryer’s cooling capacity, a hot gas by-pass valve cooperates with the 
variable speed system. 

3.1 CONTROL PANEL 

The dryers are provided with an electronic control system. All adjustments and resets can be performed by means of the 
digital panel located on the front of the dryer. 
The control panel is composed of 5 keys (ON/OFF, TEST, SET, DOWN and UP) and a 3 digit display, with three 
signalling LEDs indicated by icons (PIC 1)   

 

 PIC. 1   

 

DISPLAY VISUALIZATION

 

AND SIGNALLING LEDS  

DISPLAY 

DESCRIPTION 

 

the unit is ON with low load 

 

the unit is ON with normal load 

 

the unit is ON with normal-high load 

 

the unit is ON with high load 

LED 

STATUS 

DESCRIPTION

  

ON  

Compressor energized 

Blinking 

Programming mode activated 

 

ON 

Condensate drain energized

 

ON 

Speed of the fan = 100% 

Blinking 

Speed of the fan < 100% 

 

OFF 

Fan not running 

Cod. 710.0138.39.00 Rev1A – 05.2008

 

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Summary of Contents for D108IN

Page 1: ...R DRYERS Operators Manual For 60 Hz dryers FR SECHEUR D AIR A EXPANSION DIRECTE Manuel des Op rateurs Pour des s cheurs 60 Hz D12IN D18IN D25IN D42IN D54IN D72IN D108IN D144IN D180IN D300IN D360IN Cod...

Page 2: ...sic Spare Parts 28 FR TABLE DES MATIERES 1 INFORMATIONS GENERALES 1 1 Description fonctionnelle 12 1 2 Utilisation du s choir en toute s curit 12 2 INSTALLATION 2 1 R ception et transport 13 2 2 Lieu...

Page 3: ...personnel must be trained and certified in accordance with local laws and regulations WARRANTY The Company warrants that the equipment manufactured by it and delivered hereunder will be free of defec...

Page 4: ...gree IP 42 Improper grounding can result in electrical shock and can cause severe injury or death This product must be connected to a grounded metallic permanent wiring system or an equipment groundin...

Page 5: ...rance 20 inches 500 mm around the dryer in order to allow an adequate cooling of the machine and for maintenance and or control operations The incoming air must be free from smoke or flammable vapours...

Page 6: ...ature is low and there is no compressed air load Variable speed fan control A patented microprocessor allows to adjust dryer s cooling capacity by changing the fan motor speed If the dew point is grea...

Page 7: ...machine 3 1 2 CONDENSATE DISCHARGE PARAMETERS PROGRAMMING Push the SET key for 10 seconds to enter the parameters configuration menu the display will show in sequence the set point value the code of...

Page 8: ...istributor ESA ES2 The automatic Energy saving mode activated due to low load Alarm output OFF Refrig Compressor output OFF Fan output OFF Drain cycle standard No action necessary Automatic Reset ASt...

Page 9: ...e switching the dryer on again in order to allow freon pressure to rebalance 4 MAINTENANCE TROUBLESHOOTING AND DECOMMISSIONING 4 1 MAINTENANCE Before attempting any maintenance operation make sure tha...

Page 10: ...internal thermal protection Wait one hour and check again If the fault persists stop dryer and call your local Ingersoll Rand distributor Problems with the electrical components of the compressor Che...

Page 11: ...OW PRESSURE IN THE LINE Air flows continuously through the condensate drainage Check the signal from the control board if it is continuous replace the control board TROUBLE DISPLAY POSSIBLE CAUSE REME...

Page 12: ...tte machine sans avoir coup l alimentation lectrique avoir purg compl tement l air sous pression et consult le manuel des op rateurs Le personnel qualifi doit tre form et certifi conform ment aux lois...

Page 13: ...ir point de ros e lev mais ne nuit pas la s curit Le circuit lectrique annexe B a un degr de protection minimum IP 42 Merci de noter que une mise terre incorrecte peut provoquer des chocs lectriques e...

Page 14: ...ventilateur Garantir suffisamment d espace libre autour du s choir 20 inches 500 mm pour permettre le refroidissement correct de la machine et pour les op rations d entretien et ou de contr le L air a...

Page 15: ...prim Commande de variation de vitesse du ventilateur Un microprocesseur brevet permet d ajuster la capacit de refroidissement du s cheur en variant la vitesse du moteur du ventilateur Si le point de c...

Page 16: ...ur la touche pendant 1 seconde active ou d sactive le processus Lorsque le processus est d sactiv l afficheur affiche le message OFF ATTENTION lorsque la carte lectronique indique OFF plusieurs compos...

Page 17: ...deur Ingersoll Rand local autoris ESA ES2 Option d conomie d nergie active Sortie alarme active Sortie compresseur inactive Sortie ventilateur inactive Sortie vacuation standard Aucune r initialisatio...

Page 18: ...Avant d effectuer toute op ration d entretien s assurer que 1 L installation n a pas de parties sous pression 2 L installation n a pas de parties sous tension UNE FOIS PAR SEMAINE OU TOUTES LES 40 HEU...

Page 19: ...ue remplacez les si le probl me persiste Activation de la protection thermique interne du compresseur Attendez une heure puis v rifiez nouveau Si la panne persiste arr tez le s choir et contactez votr...

Page 20: ...sur la carte de commande lectronique C8 et C9 PRESSION FAIBLE DANS LA LIGNE L air s coule en permanence travers l vacuation de la condensation V rifiez le signal provenant de la carte de commande s i...

Page 21: ...Evaporator Evaporateur F1 F2 Fuses Fusibles FD Air filter 10 micron Filtre air 10 micron FF Filter dryer Filtre d shydrateur FH Air filter 0 01 micron Filtre air 0 01 micron FP Air filter 1 micron Fil...

Page 22: ...ev 00 Models D300IN to D360IN Condensate drain Purge de condensant Air inlet Entr e de l air Air outlet Sortie de l air Refrigerant line Ligne r frig rant Compressed air line Ligne de l air comprim Co...

Page 23: ...B WIRING DIAGRAM SCHEMA LECTRIQUE Cod 714 0164 01 00 Rev 00 Models D12IN to D72IN 115V 1Ph 60Hz Cod 714 0165 01 00 Rev 00 Models D108IN to D180IN 115V 1Ph 60Hz Cod 710 0138 39 00 Rev1A 05 2008 22 28...

Page 24: ...Cod 714 0168 01 00 Rev 00 Models D300IN to D360IN 230V 1Ph 60Hz Cod 710 0138 39 00 Rev1A 05 2008 23 28...

Page 25: ...1 35 TOTAL A A 2 8 2 8 2 8 3 6 6 6 8 9 12 6 8 3 8 3 CONNECTION NPT 1 1 1 F 100 AIR T C 38 F 140 AIR T MAX C 60 F 100 AMB T C 38 F 36 122 AMB T MIN MAX C 2 50 psi 100 AIR W PRESS bar 7 psi 203 174 AIR...

Page 26: ...Temp entr e d air DISCH PRESS Discharge Pressure Pression de d charge AIR T MAX Max air inlet temperature Temp entr e d air max HP SWITCH SETTING High pressure switch setting R glage du pressostat de...

Page 27: ...ulation de l air Models D25IN to D180IN A B C D E F G H I L mm 390 432 441 100 85 65 45 65 20 12 D25IN to D72IN inches 15 3 8 17 17 3 8 3 15 16 3 3 8 2 9 16 1 3 4 2 9 16 13 16 7 16 1 2 NPT 1 2 NPT 6mm...

Page 28: ...G H mm 503 604 980 157 254 100 115 40 inches 19 13 16 23 3 4 38 9 16 6 3 16 10 3 15 16 4 1 2 1 9 16 1 1 2 NPT 1 1 2 NPT 6mm 230 1 60 V ph Hz Power supply Alimentation Air flow Circulation de l air Cod...

Page 29: ...511 38457511 38457511 38457511 38457511 38457511 38457511 38457511 38457511 1S1 Main power switch 38457826 38457826 38457826 1V1 Complete solenoid drain valve 38457537 38457537 38457537 38457537 38457...

Page 30: ...457511 1S1 Main power switch 38459657 38459657 1V1 Complete solenoid drain valve 38459665 38459665 1B1 Drain solenoid valve coil 38459673 38459673 CND Condenser 38459681 38459699 FF Filter dryer 38459...

Page 31: ...sabilit que le produit auquel cette d claration se r f re est conforme aux normes suivantes et aux autres r glementations CEE NL Verklaren dat onder onze volledige verantwoording de volgende producten...

Page 32: ......

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