Ingersoll-Rand EMS-3000 Series, User Manual

Page 1: ...EMS 3000 Series User Guide EMS 3100 Series EMS 3300 Series 54061 Rev 0 8 08 Surface and Air Sanitation Technology EMS Environmental Management System ...

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Page 4: ...cillary appliances including circuitry other than as recommended hereunder or other than that embodied in the Ingersoll Rand product Ingersoll Rand retains all rights to its proprietary assets including but not limited to its software products which are copyrighted and shall remain the property of Ingersoll Rand Copyright protection claimed includes all Forms and matters of copyrightable materials...

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Page 6: ...Standards 5 Chapter 2 EMS 3000 Series System 7 EMS 3000 Series System Components 7 PLC Operation 16 Ozone Sensor Operation 18 Applications 19 System Operation Example 19 Chapter 3 Maintenance 21 Maintenance Overview 21 Filter Replacement 22 System Shutdown for Room Maintenance 24 Service Schedule 26 Chapter 4 Troubleshooting 29 FAQ 29 Troubleshooting 29 Chapter 5 Contact Information 31 Who to Cont...

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Page 9: ...sibility of properly trained and duly authorized personnel Said training and authorization provided by Ingersoll Rand at the time of installation No alterations or modifications to the equipment can be made without the prior written consent of Ingersoll Rand This can seriously jeopardize the safety of both personnel as well as the equipment itself Ingersoll Rand will not be responsible for damages...

Page 10: ...proper ventilation in the packaging of stored palletized product s Make sure to have safety procedures in place to stop any connected equipment in a safe manner if the sensor should malfunction or become damaged for any reason Make sure the technician is safely secured when using a lift to install troubleshoot or service purifiers If using ladders make sure they are sturdy Do not use forklifts to ...

Page 11: ...face sanitation equipment has been shown to remove up to 99 of airborne and surface contaminates under laboratory conditions EMS also enhances product quality and life and meets FDA and USDA requirements Figure 1 EMS 3000 Series System Specifications Model 3100A 3100B 3100C 3300 Control Box Physical Specifications Cabinet Material Stainless Steel Stainless Steel Stainless Steel Powder Coated Steel...

Page 12: ...in the treated environment Since the room air enclosed or partially enclosed space is circulated through the EMS 3000 Series System the short lived ROS within the purification chamber are able to carry on their oxidizing benefits This is a unique quality of the patented EMS systems in that no other technology is capable of producing these species within a purification chamber while creating the RO...

Page 13: ...w the thresholds dictated by OSHA FDA FDA issued June 26 2001 a GRAS Generally Regarded As Safe statement as to the use and application of ozone in food processing EPA EPA has standards for assuring that any equipment being sold as an ozone generator for use in the food processing arena have an EPA Establishment Number and that the entity files an annual report disclosing manufacturing and marketi...

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Page 15: ...ronment The EMS 3000 Series System is installed inside the cold room while the control equipment should be installed on the exterior providing reasonable access for the authorized operator and or service personnel The ozone sensor is mounted in a location to control the EMS 3000 Series ROS Purifier for optimum production of ROS The diffusion pipes are installed in a manner such that the ROS is dis...

Page 16: ...edback to the user It is important to visually inspect the operation of the EMS 3100 ROS Purifier on a regular basis to ensure proper operation Figure 3 shows the indicators HIGH When lit indicates that the EMS 3100 ROS Purifier is producing ROS at full capacity MEDIUM When lit indicates that the EMS 3100 ROS Purifier is producing ROS at partial capacity SYSTEM POWER When lit indicates that the EM...

Page 17: ...9 Figure 4 Right Side View of EMS 3100 ROS Purifier Figure 5 Left Side View of EMS 3100 ROS Purifier 4 4 5 4 6 4 ...

Page 18: ...er EMS 3300 ROS Purifier 8 EMS 3300 ROS Purifier Indicators Each EMS 3300 ROS Purifier has six 6 indicators located on the front face of the enclosure door to provide visual feedback to the user It is important to visually inspect the operation of the EMS 3300 ROS Purifier on a regular basis to ensure proper operation Figure 6 shows the indicators HIGH When lit indicates that the EMS 3300 Series R...

Page 19: ...11 Figure 6 Front View of EMS 3300 ROS Purifier Figure 7 Right Side View of EMS 3300 ROS Purifier 4 2 4 3 4 1 7 4 5 ...

Page 20: ...is vented into the environment 13 Turbine Filter The turbine filter protects the turbine and purification chambers from physical pollutants 14 Cabinet Lock The cabinet locks keep the EMS 3300 ROS Purifier locked and protected against unauthorized intrusion They must be opened and the disconnect switch must be set to OFF to open the purifier Figure 8 shows the factory set configuration for the puri...

Page 21: ...13 Figure 9 Factory Default Setting Within EMS 3300 ROS Purifier ...

Page 22: ... user The twelve 12 indicators support a maximum of six 6 purifiers with two 2 indicators assigned to each purifier The indicators provide a more convenient view of the system status outside of the controlled space depending on where the control box is mounted SYSTEM POWER When lit indicates that a particular purifier is connected to 120VAC Each purifier has one System Power light CHECK SYSTEM Whe...

Page 23: ...to be opened 3 Programmable Logic Controller PLC The PLC is programmed to control the operation of the purifiers that are connected to the control box It displays information about the operation of the purifiers and their environment s Ozone Sensor The sensor is mounted near the intake of the airflow in the room in order to measure the amount of ozone O3 present The ozone O3 is used as a marker to...

Page 24: ...time At system startup the PLC will display the Version of EMS 3000 Series Software installed as shown in Figure 12 Figure 12 PLC Startup Screen The second screen that appears is the Main Menu as shown in Figure 13 Figure 13 PLC Main Menu Screen The authorized operator can then make a choice from the sub menus listed 1 Setup Mode For use by trained Ingersoll Rand EMS Certified Technicians ...

Page 25: ...ture at the environmental sensor Figure 14 Run Mode Screen The readings of ozone O3 will vary depending on the requirements of the application commodity and temperature The Ingersoll Rand EMS Certified Technician will have programmed the PLC accordingly and can explain what the range should be per room Generally speaking the ozone readings can range as low as 0 000ppm for a short period of high ac...

Page 26: ... The sensor was installed by the Ingersoll Rand EMS Certified Technician to provide the best measurement results and where airflow will not be blocked Once installed the sensor should not be moved For best results ensure there is nothing placed in the vicinity of the sensor that would block airflow to the sensor or create excessive air turbulence around the sensor This would cause the speed of the...

Page 27: ...ation Example The EMS 3000 Series System constantly balances output in response to the monitored ozone conditions to stay within the programmed limits Three control points are defined during the installation which are used to calculate the activation of high or medium output when the 3000 Series System is in operation To illustrate the typical operation of the EMS 3000 Series System an example set...

Page 28: ...ne level reaches the high control point the PLC will wait until the ozone level returns to equal or below the low control point before repeating the process over again Since the PLC will wait for ozone level to fall below the low control point 0 020ppm before restarting the whole process over again it is possible for the ozone level to read 0 034ppm with both outputs deactivated Ozone is a gas and...

Page 29: ...tified Technicians The appropriate parts must be used in the replacement process and the scheduled recommended equipment maintenance schedules must be followed It is recommended that all personnel responsible for the operation of the EMS 3000 Series System be trained on the operation and maintenance requirements of the equipment Some of the components of the EMS 3000 Series System operate with HIG...

Page 30: ...etermine the need This is a very important step to keep your system working at the level of performance for which the application was designed The quantity and type of filter depends on the model s installed See the chart below to determine the quantity and type needed Figure 17 Filter Requirement Chart Model EMS 3100 EMS 3300 EMS 3300 Enclosure Filter 0 4 EMS 3000 Series Turbine Filter 1 1 EMS 31...

Page 31: ...guard assembly 3 Discard old filter 4 Replace filter with new EMS 3000 Series turbine filter media 5 Reinstall filter retainer into finger guard assembly 6 Gently snap together the filter retainer into the finger guard assembly use the standard screwdriver if necessary Figure 19 EMS 3000 Series Turbine Filter EMS 3100 Enclosure Filter Replacement 1 Remove finger guard retaining screws 2 Discard ol...

Page 32: ...equired for the EMS 3000 Series ROS Purifier s and sensor Fully cover the purifier s and sensor when spraying the room for cleaning purposes The diffusion system has holes drilled in front of each of the fans to distribute the purified air If these holes are sprayed with water water may migrate back to the EMS 3000 Series ROS Purifier and into the purification chamber The EMS 3000 Series ROS Purif...

Page 33: ...25 Figure 21 Example of EMS 3100 Filters Covered in Clear Plastic and Tape Figure 22 Example of Ozone Sensor Bagged and Taped Figure 23 Example of EMS 3100 ROS Purifier Bagged and Taped ...

Page 34: ...tenance services can be purchased with the initial purchase of each EMS 3000 Series System The scheduled maintenance must be performed by authorized Ingersoll Rand EMS Certified Technicians The monthly scheduled maintenance to be performed by the customer includes Filters Replace every two weeks if required Verify system operation ...

Page 35: ...ipment must be performed by Ingersoll Rand EMS Certified Technicians using the appropriate instrumentation and following the timing indicated in the table listed below Filter replacement is to be performed by the customer Figure 26 EMS 3000 Series Recommended Equipment Maintenance Schedule Component Identification Recommended maintenance Performed By Enclosure Filter Replace with new filter every ...

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Page 37: ...on Engineer to arrange the necessary changes Q How do I tell if the system is sanitizing A If the System Power indicator is illuminated then the system is sanitizing If the Medium indicator is also illuminated then the system is producing ROS If the Check System indicator is illuminated call an Ingersoll Rand EMS Certified Technician Troubleshooting If Ozone O3 reading is 0 000ppm as displayed on ...

Page 38: ...nd please check the following Review the data on the PLC screen every thirty 30 minutes to verify whether this is a temporary condition Is room empty ROS system is calibrated to work with a room that contains product If Ozone O3 reading is 9 999ppm Call Ingersoll Rand The sensor is failing ...

Page 39: ...logies 12999 St Charles Rock Road Bridgeton MO 63044 Phone 888 883 0383 Technical ____________________________ ____________________________ ____________________________ Installation ____________________________ ____________________________ ____________________________ ____________________________ ...

Page 40: ...ration solutions Our product brands include Thermo King a world leader in transport temperature control systems and Hussmann a manufacturer of refrigeration and food merchandising equipment 000 000 0000 www thermoking com www hussmann com www ingersollrand com Ingersoll Rand Climate Control Technologies 12999 St Charles Rock Road Bridgeton MO 63044 888 883 0383 2008 Ingersoll Rand Company Ltd22 In...