Ingersoll-Rand FA10i, Product Maintenance Information

Page 1: ...Product Maintenance Information FORCE 5i Air Winch Model FA10i Dwg MHP2947 Save These Instructions R Form MHD56401 Edition 3 October 2013 45878600 2013 Ingersoll Rand...

Page 2: ...perating section as accomplished during previous inspections If the actual diameter of the wire rope has decreased more than 1 64 inch 0 4 mm a thorough examination of the wire rope should be conducte...

Page 3: ...re Wet Moderate Temperature Fluctuations Wet Severe Temperature Fluctuations n Records and Reports Inspection records listing all points requiring periodic inspection should be maintained for all load...

Page 4: ...0 hrs 2 years or 2 000 hrs 3 years or 3 000 hrs 5 years or 5 000 hrs 6 years or 6 000 hrs 8 years or 8 000 hrs 10 years or 10 000 hrs Inspect Motor X X X Inspect Manual Band Brake X X X X X X X Inspec...

Page 5: ...butor or the factory for technical assistance COMPONENT CONDITION CORRECTIVE ACTION NOTES Pass Fail Repair Replace Uprights and Siderails Drum Band Brake 125 Load Test Drum Locking Pin Disc Brake 125...

Page 6: ...ressureatwinchinletisatleast90psig 6 3bar 630kPa atratedvolume Clean air line filter Air leak Check hose and fitting connections Inspect hose s for breaks Tighten fittings and repair or replace hoses...

Page 7: ...ake optional feature Refer to Dwg MHP0627 1 Release wire rope tension on drum 2 Rotate handwheel 104 counterclockwise to release brake bands 3 Loosen nut 120 and turn adjustment screw 127 to provide 1...

Page 8: ...sassembly on page 8 a Remove panels 805 and 807 one section at a time by removing locknuts 804 and crossbars 806 b Remove capscrews 197 and washers 117 securing lifting lugs 194 to uprights c Remove c...

Page 9: ...from seal bracket 939 Remove seal bracket from valve housing 917 Remove and discard O rings 941 and 942 2 Remove capscrews 721 washers 902 exhaust flange 955 and exhaust adapter 723 Remove and discar...

Page 10: ...2 Remove capscrews 97 and washers 96 that secure limit switch assembly to upright 84 3 Store limit switch assembly in a clean dry area until winch reassembly n Cleaning Inspection and Repair n Cleani...

Page 11: ...ngs 703 on plunger 702 2 Insert plunger 702 with O rings in valve housing 917 3 Replace grommet 701 in cap 700 4 Install and tighten cap 700 flush to valve housing 5 Replace piston 712 if it appears d...

Page 12: ...and push down 25 Insert planetary support assembly into ring gear 409 26 Lubricateandinstallnew O ring 408 intogrooveinsupport 405 Applyabead of Loctite 515 sealant to mating surface 27 Align support...

Page 13: ...ure Refer to Dwg MHP0627 1 Clamp top of brake bands 128 together with a C clamp 2 Slide this assembly over drum 96 3 Install capscrews 124 washers 123 and nuts 115 through bottom blocks on brake bands...

Page 14: ...ecure frames 801 802 803 and 810 to uprights 42 and 184 with capscrews 408 and washers 306 2 Secure lifting lugs 194 to uprights with capscrews 197 and washers 117 3 Installpanels 805 and 807 oneatati...

Page 15: ...equipped g Check foundation mounting fasteners are secure h Install winch guard n Load Test Prior to initial use all extensively repaired winches shall be load tested by or under the direction of an...

Page 16: ...ass 10 9 Dry Lubricated PTFE Dry Lubricated PTFE M6x1 9 10 6 7 4 11 12 8 9 5 6 M8x1 25 21 23 16 18 9 11 26 30 20 22 12 13 M10x1 5 41 47 31 35 19 21 53 60 39 45 24 27 M12x1 75 71 81 54 61 32 36 91 103...

Page 17: ...SERVICE NOTES Form MHD56401 Edition 3 17...

Page 18: ...SERVICE NOTES 18 Form MHD56401 Edition 3...

Page 19: ...SERVICE NOTES Form MHD56401 Edition 3 19...

Page 20: ...R www ingersollrandproducts com...