Table 3: Maintenance Interval Chart
Normal Application
The following work can be completed by owner maintenance personnel
System Air Filter
Inspect system air filter every 45 days or 150 hours
Grease Fittings
Lubricate grease fittings every 180 days or 500 hours
Gearbox Oil Level
Check oil level in gearbox every 120 days or 340 hours
It is recommended that the following work be completed by an Ingersoll Rand trained service technician.
Standard Components
1 year or
1,000 hrs
2 years or
2,000 hrs
3 years or
3,000 hrs
5 years or
5,000 hrs
6 years or
6,000 hrs
9 years or
9,000 hrs
12 years or
12,000 hrs
Inspect Motor
X
X
X
X
Inspect Manual Band Brake
X
X
X
X
X
X
X
Inspect Disc Brake
X
X
X
Inspect Gearbox
X
X
X
Replace Winch Anchor Bolts
X
X
X
X
Rebuild Control Valve
X
X
X
X
Inspect Drum, Housings and Main Frames
X
X
X
Optional Components
Emergency Shut-Off Valve
X
X
X
X
X
X
X
Overload Device
X
X
X
X
Limit Switches
X
X
X
X
X
X
X
Automatic Band Brake
X
X
X
X
Heavy Application
The following work can be completed by owner maintenance personnel
System Air Filter
Inspect system air filter every 30 days or 100 hours
Grease Fittings
Lubricate grease fittings every 90 days or 250 hours
Gearbox Oil Level
Check oil level in gearbox every 90 days or 250 hours
It is recommended that the following work be completed by an Ingersoll Rand trained service technician.
Standard Components
1 year or
1,000 hrs
2 years or
2,000 hrs
3 years or
3,000 hrs
5 years or
5,000 hrs
6 years or
6,000 hrs
8 years or
8,000 hrs
10 years or
10,000 hrs
Inspect Motor
X
X
X
Inspect Manual Band Brake
X
X
X
X
X
X
X
Inspect Disc Brake
X
X
X
Inspect Gearbox
X
X
X
Replace Winch Anchor Bolts
X
X
X
Rebuild Control Valve
X
X
X
Inspect Drum, Housings and Main Frames
X
X
X
Optional Components
Emergency Shut-Off Valve
X
X
X
X
X
X
X
Overload Device
X
X
X
X
X
Limit Switches
X
X
X
X
X
X
X
Automatic Band Brake
X
X
X
X
Severe Application
The following work can be completed by owner maintenance personnel
System Air Filter
Inspect system air filter every 30 days or 100 hours
Grease Fittings
Lubricate grease fittings every 90 days or 250 hours
Gearbox Oil Level
Check oil level in gearbox every 90 days or 250 hours
Manual Band Brake
Check band brake adjustment every 90 days or 250 hours
It is recommended that the following work be completed by an Ingersoll Rand trained service technician.
Standard Components
1 year or
1,000 hrs
2 years or
2,000 hrs
3 years or
3,000 hrs
4 years or
4,000 hrs
5 years or
5,000 hrs
6 years or
6,000 hrs
8 years or
8,000 hrs
Inspect Motor
X
X
X
X
Inspect Manual Band Brake
X
X
X
X
X
X
X
Inspect Disc Brake
X
X
X
X
Inspect Gearbox
X
X
X
Replace Winch Anchor Bolts
X
X
X
X
Rebuild Control Valve
X
X
X
X
Inspect Drum, Housings and Main Frames
X
X
X
X
Optional Components
Emergency Shut-Off Valve
X
X
X
X
X
X
X
Overload Device
X
X
X
X
Limit Switches
X
X
X
X
X
X
X
Automatic Band Brake
X
X
X
X
Note: Hours are for actual winch drum rotation.
Recommend complete general overhaul.
4
Form MHD56401 Edition 3
