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SPECIFICATIONS

Model Code Explanation
 

Example: FA5i-MR24MK1G

FA5i-MR  

24

M

K

1

G

Series (Capacity):

   

 

 

 

 

 

 

 

FA2.5i

=

3,810 lbs (1,445 kg) Personnel Rating; 5,000 lbs (2,268 kg) Utility Rating

   

 

 

 

 

 

 

 

FA5i

=

6,875 lbs (3,118 kg) Personnel Rating; 11,000 lbs (4,990 kg) Utility Rating

   

 

 

 

 

 

 

 

MR

=

Man Rider™

   

 

 

 

 

 

 

Drum Flange Height

 

 

 

 

 

 

 

 

-

=

Standard flange

 

 

 

 

 

 

Drum Length (Distance between drum flanges):

 

 

 

 

 

 

24

=

Standard (Refer to Table 4 ‘Available Drum Lengths’ on page 4 for drum lengths)

 

 

 

 

 

Drum Brake:

 

 

 

 

 

A

=

Automatic Drum Brake

 

 

 

 

 

M

=

Manual Drum Brake

 

 

 

 

Disc Brake:

 

 

 

 

K

=

Automatic Disc Brake

 

 

 

Control:

 

 

 

1

=

Winch mounted lever throttle (Standard)

 

 

*

2XX

=

Remote full flow lever throttle [XX = Specify hose length (feet). Maximum 20 ft. (6 metres)]

 

*

3XX

=

Remote pilot pendant throttle [XX = Specify hose length (feet). Maximum 66 ft. (20 metres)]***

 

*

4XX

=

Remote pilot lever throttle [XX = Specify length (feet). Maximum 66 ft. (20 metres)]***

 

*

5XX

=

Remote electric over air throttle †

 

Options: **

 

 

7

=

Drum Grooving (Number = wire rope size in sixteenths, e.g. 7/16 inch) †

 

 

B

=

Extended Warranty

 

**

C

=

Low Temperature Components; C1 = -20° ABS, C2 = -20° DNV

 

 

D

=

Drum Divider Flange and additional wire rope anchor †

 

 

E

=

Construction Cage †

 

 

G

=

Winch Guard

 

 

J

=

Air Line Accessories (not mounted to winch)

 

**

M1

=

Material Traceability (typical material results) ††

 

**

M2

=

Material Traceability (actual material results) ††

 

**

M3

=

Material Traceability (actual material results for these parts in finished, as-delivered condition) ††

 

 

N4

=

American Bureau of Shipping (ABS)

 

 

N5

=

Det Norske Veritas (DNV)

 

 

P

=

Marine 812 Grade Corrosion Preventative Finish

 

 

Q

=

Adjustable Accu-Spool™ †

                           

 

P1

=

Marine 812-X Grade Corrosion Preventative Finish

W1

=

ABS witness test

 

 

S

=

Limit Switch (upper and lower)

W2

=

DNV witness test

 

 

U

=

Underwound

W3

=

LRS witness test

 

 

V

=

Press Roller (not available with drum divider)

W4

=

Customer witness test

 

 

-CE

=

Compliance with European Machinery Directive

and EN 14492–1

Y

=

Overload protection with emergency stop on lever throttle valve

Notes:

*

Remote throttles are provided with 6 feet (2 metres) of hose. Specify hose lengths greater than 6 feet. For lengths greater than 20 feet (6 metres) with the Remote
Full Flow Throttle, or 66 feet (20 metres) with the Remote Pilot Lever and Remote Pilot Pendant Throttles contact your Ingersoll Rand distributor or the factory

for control acceptability. Metric lengths are provided for reference only, order lengths in feet. (Used with Disc and Auto Band Brake only.)

**

Documentation, witness testing and material traceability available; must be requested at time of order. Specify options or contact the factory or your nearest

Ingersoll Rand distributor for information.

***

Not available with -CE option, or units equipped with limit switches.

                           

Not covered in this manual.

††

Refer to ‘Traceability’ on page 4 for a description of the differences between M1, M2 and M3.

All -E models are manufactured to previous European Machinery directives. Refer to Data (Name) Plate on winch to determine model. If winch is a custom build also refer to

the Declaration of Conformity for serial number break.

Form MHD56435 Edition 6

3

Summary of Contents for FA2.5-MR-CE

Page 1: ...Product Information Force 5i Winches Models FA2 5i MR FA2 5i MR CE FA5i MR and FA5i MR CE Dwg MHP2669 Save These Instructions R Form MHD56435 Edition 6 January 2014 45899770 2014 Ingersoll Rand...

Page 2: ...ary reduction gear assembly Output from the planetary reduction gear assembly is connected to the wire rope drum through the output shaft The disc brake assembly consisting of friction plates splined...

Page 3: ...ing ABS N5 Det Norske Veritas DNV P Marine 812 Grade Corrosion Preventative Finish Q Adjustable Accu Spool P1 Marine812 XGradeCorrosionPreventativeFinish W1 ABS witness test S Limit Switch upper and l...

Page 4: ...R CE Standard Length Special contact factory Refer to sales literature for winch drum wire rope storage capacities NOTICE All E winch models are manufactured to previous European Machinery directives...

Page 5: ...d applications order the U option or contact factory prior to operation n Wire Rope Selection Consult a reputable wire rope manufacturer or distributor for assistance in selecting the appropriate type...

Page 6: ...oducts data name plate to see if this applies n Moisture in Air Lines Moisture that reaches the air motor through air supply lines is a primary factor in determining the length of time between service...

Page 7: ...Port The winch control throttle valve is spring loaded full flow air and mounts to the motor rotary housing To operate control valve place palm of hand on control knob and wrap fingers around flange o...

Page 8: ...haul in position 1 If overload valve activates reset overload valve Winch is ready for normal operation 2 If winch lifts load lower load Turn adjustment screw counterclockwise in 1 4 turn increments...

Page 9: ...e Test shut off valve to ensure proper operation and free movement 5 Guards Verify wire rope does not contact guard during winch operation and that guards are secure and undamaged 6 Winch Visually ins...

Page 10: ...elow freezing wait long enough at the end of shift for water to separate from oil but not long enough for it to freeze Drain water then refill to level plug located on side of motor housing If desired...

Page 11: ...g MHP2686 Air Out Regulator Lubricator Air In Filter A B C D E Dwg MHP0191 Lift Slider Handle UP to Unlock Exhaust Port 1 1 2 NPT Air Inlet Port 1 1 4 NPT Brake Release Port 1 4 NPT Payout Haul In A C...

Page 12: ...t Cap Drain Plug Level Plug A Fill Cap Dwg MHP2126 A B C E D Fill Plug Position Drum Reduction Gear Assembly Level Plug Position Inboard Upright Dwg MHP0140 Dwg MHP1348 To Brake Threaded Ports A B Dwg...

Page 13: ...ency Stop Button ON Button Function Levers Pendant Handle A B C D Dwg MHP1892 A B C D Dwg 45899051 Dwg MHP2688 A C B D Emergency Lowering Inlet Rotate handle to use in normal condition FRL Main Air Su...

Page 14: ...t direkt vas u nosac jumiem LV Kuriems taikoma i deklaracija atitinka ios direktyvos nuostatas NL waarop deze verklaring betrekking heeft overeenkomt met de bepalingen van directieven NO som denne erk...

Page 15: ...direkt vas u nosac jumiem LV Kuriems taikoma i deklaracija atitinka ios direktyvos nuostatas NL waarop deze verklaring betrekking heeft overeenkomt met de bepalingen van directieven NO som denne erkl...

Page 16: ...R www ingersollrandproducts com...

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